Our Refractory castables can be utilized to produce the monolithic linings inside all types of furnaces and kilns. In additional to it, it can be categorized into the subsequent sub-categories i.e. conventional, low iron, low cement, and insulating for foundation either by gunning or manually. There is a broad category of raw materials that refractory castables are acquired from, containing chamotte, andalusite, bauxite, mullite, corundum, tabular alumina, silicon carbide, and both perlite and vermiculite can be utilized for insulation plans.
refractory castable Casting is a kind of refractory material made of granular and powdery material, and add a certain amount of binder and water together. It has a high mobility, suitable for casting construction, and no need to heat can be hardened unshaped refractory.z
Janta Refractory Group is renowned as the flagship manufacturer and supplier of finest quality Refractory Castables. We have a capacity to manufacture 2000 MT/Month. We are manufacturing Medium-High Purity Catabels, Low Cement Catables, Insulating Castables, etc. It is precisely processed by our skilled professionals at our well equipped manufacturing unit using superior quality additives, binders and sophisticated technology. In order to retain its shelf life for long time period, we provide it in qualitative packaging material and at reasonable price. Our Monolithics / Castable are in huge demands in the national as well as international markets for high efficiency. Known for resistant to high wear&tear, our castable provide long lasting excellent performance. Refractory castables are produced from refractory aggregates, refractory powders, binders and other additives and can be used after adding appropriate water or other liquid. Refractory Castable isused as lining turning kiln, hot converter lining heat treatment furnace, furnaces of metallurgy industry, chemical industry, construction industry, and circulation part of furnaces.
60% Alumina Castable With, 1.5% Iron Usually Used in Rotary Kilns , Sponge Iron , Cement And Steel Industries.
Castable for Ladle is made from bauxite, fused corundum and high purity magnesite.It has good corrosion resisteance, convenient working, long service life and low refractory consumption of producing one ton steel. High Intensity Castable (Corundum) is made from corundum, adding additives and fused refractory cement as binder. It has high temperature resistance corrosion resistance wear resistance and high strength mainly used in high temperature wear parts of heating kiln or furnace. Castable for Tundish Permanent Lining is made from mullite. It has convenient working, high htrength, good thermal insulation performance, high temperature resistance, thermal shock stability, good spalling resistance and long service life. Slag-making Ball is made from caustic calcined magnesia. Adjust MgO and C contents according to the requirements of consumers. It is mainly used in slag splashing for protection of converter.
Mullite refractory castable general use of mullite aggregate to as raw materials and configuration of a kind of low temperature in the insulation refractories, it is commonly used in the petrochemical industry tube furnace, light diesel oil, ethane cracking furnace lining, atmospheric and vacuum furnace and sulfur recovery device and steam boiler, tortoiseshell net heat insulation layer, two barrel and pipe insulation monolayer, and other industrial furnace door, see the fire hole, observation hole door lining, etc. The advantage of mullite refractory castable is that its refractory temperature is higher than other thermal insulation castable, which can be directly in contact with the flame and used as the lining of the kiln. Another kind of refractory castable is corundum mullite castable, which is a refractory castable prepared with corundum as aggregate and powder plus some binder.It has higher mechanical strength and abrasion resistance than high alumina refractory and Mullite refractory, but less thermal shock resistance.
Steel fiber castable is widely used in high temperature vulnerable parts of metallurgy, building materials and circulating fluidized bed boilers.As follows: according to the classification of the material, it is suitable for planning the corundum quality before and after the steel fiber reinforced castable first used in large cement kiln kiln and other industrial kiln lining, high aluminum and corundum mullite stone steel fiber reinforced refractory castable first used in the cement kiln kiln mouth, wicket cover, before and after cooling machine in high temperature resistant parts and other industrial kiln liner.
The advantages of silicon carbide refractory castable lie in its high heat conduction, low thermal expansion, and no reaction with slag. It has been used as slag reaction and high temperature peeling kiln site for a long time. The disadvantage of silicon carbide refractory is that the chemical properties are very unstable under certain atmosphere.In oxidation gases such as oxygen, water vapor, carbon monoxide, carbon dioxide) easy to corrode, iron oxide, etc, are easy to be in the hot metal and vacuum oxidation decomposition, the downside is that the refractory castable with carborundum dissolved water, in water system such as castable monolithic refractories, sometimes illiquid caused the density of silicon carbide refractory castable is bad, the third weakness is lack of sintering, hard to get high strength, but sometimes it is difficult to produce sintering and contraction, in monolithic refractories is a virtue.
Non-stick aluminum refractory castable or non-stick castable, the non-stick aluminum castable combines with the feature of inorganic binder, add a certain amount of insoluble in aluminium new composite refractory material, control the liquid aluminum erosion of refractory, non-stick aluminum castable with high volume density, high strength, not for the nature of the aluminum liquid wetting, can significantly reduce the corundum phase anomaly grew up and molten metal and permeability of materials.Suitable for the bottom of aluminum melting furnace, wall of furnace, slag-scraping slope, chute, aluminum water bag and degassing box, etc.
High alumina castable is a refractory castable made of high alumina raw material with binder and aggregate in traditional ratio.On the basis of the preparation of high strength and high aluminum castable, the granule gradation is adjusted, different admixtures are added, cement dosage is reduced, performance is improved, medium temperature strength and softening temperature under load are increased, thermal conductivity is reduced, and thermal stability is good.The furnace body structure integrity is strong, the air tightness is better than the brick furnace, extends the furnace life, saves the furnace repair cost, the economic benefit is remarkable as the high aluminum refractory castable characteristic.
The improvement of the performance of low cement casting material is actually the application of micro powder technology. There is a gap between the stability of low cement castable and that of laboratory castable.Low cement castable easy to occur problems are: 1, poor construction performance, poor liquidity;2. The hardening speed varies greatly, and there is quick setting or non-setting;3, easy to burst in baking;4. Abscission occurs;5. Low strength and poor wear resistance.These are caused by refractory castable products abnormal damage and other quality problems. Low cement refractory castable itself in addition to wear resistance, refractory aggregate, is used with good raw materials fine powder and ultrafine powder, cement and admixture, etc., through adjusting the proportion of each component, improve the high temperature performance of castable, thereby improve the strength of refractory castable. Low cement castable key construction, should pay attention to is: (1) do not arbitrarily increase the water content of refractory castable, (2) mold support set too high, leading to castable water content is too large and vibration compaction;(3) No mold shall be set during lining construction of feeding pipe, and castable material shall be manually daubed;(4) In order to save the mold, the maintenance is less than 48 h to remove the mold, resulting in the casting cracking or internal damage;(5) The material, shape, size, welding quality, quantity, anti-expansion treatment and unreasonable expansion joints of the anchoring parts;Do not follow the operational sequence of dry stirring, wet stirring and feeding, directly mix the dry and wet materials, resulting in the castable is not fully mixed evenly, part of the material is not wetted by water, making the castable has no strength. There are also key water issues, to use tap water, to avoid the introduction of acid and base impurities, gradually add, in order to make the dispersant in the powder to play a full role.Excessive water addition will directly lead to a significant decline in the strength of refractory castable construction, and in the field construction the water addition tends to exceed the degree of artesification.The pouring body itself is easy to appear when the ambient temperature rises rapidly, the baking burst, resulting in large area of damage.Once the temperature of the castable itself is below 5 the castable will still have no strength even after curing for 24 hours.The construction and maintenance shall be carried out in strict accordance with the 48-hour mold removal mechanism. In dry areas, water and wet maintenance shall be carried out; in cold areas, airtight heating maintenance shall be realized within 48-hour maintenance to ensure the maintenance temperature. In a word, if the above points can be achieved step by step in accordance with the requirements, it will certainly improve the performance of low cement casting.
This product is SiC castable developed by using high purity SiC raw material as the main material, pure calcium aluminate cement and micro powder as the binder, with high high temperature strength and wear resistance, and can be poured, sprayed and daubed.It can be used in waste incinerator, blast furnace body, cyclone furnace, effervescent furnace and boiler, etc.
The improvement of the performance of low cement casting material is actually the application of micro powder technology. There is a gap between the stability of low cement castable and that of laboratory castable.Low cement castable easy to occur problems are: 1, poor construction performance, poor liquidity;2. The hardening speed varies greatly, and there is quick setting or non-setting;3, easy to burst in baking;4. Abscission occurs;5. Low strength and poor wear resistance.These are caused by refractory castable products abnormal damage and other quality problems. Low cement refractory castable itself in addition to wear resistance, refractory aggregate, is used with good raw materials fine powder and ultrafine powder, cement and admixture, etc., through adjusting the proportion of each component, improve the high temperature performance of castable, thereby improve the strength of refractory castable. Low cement castable key construction, should pay attention to is: (1) do not arbitrarily increase the water content of refractory castable, (2) mold support set too high, leading to castable water content is too large and vibration compaction;(3) No mold shall be set during lining construction of feeding pipe, and castable material shall be manually daubed;(4) In order to save the mold, the maintenance is less than 48 h to remove the mold, resulting in the casting cracking or internal damage;(5) The material, shape, size, welding quality, quantity, anti-expansion treatment and unreasonable expansion joints of the anchoring parts;Do not follow the operational sequence of dry stirring, wet stirring and feeding, directly mix the dry and wet materials, resulting in the castable is not fully mixed evenly, part of the material is not wetted by water, making the castable has no strength. There are also key water issues, to use tap water, to avoid the introduction of acid and base impurities, gradually add, in order to make the dispersant in the powder to play a full role.Excessive water addition will directly lead to a significant decline in the strength of refractory castable construction, and in the field construction the water addition tends to exceed the degree of artesification.The pouring body itself is easy to appear when the ambient temperature rises rapidly, the baking burst, resulting in large area of damage.Once the temperature of the castable itself is below 5 â??, the castable will still have no strength even after curing for 24 hours.The construction and maintenance shall be carried out in strict accordance with the 48-hour mold removal mechanism. In dry areas, water and wet maintenance shall be carried out; in cold areas, airtight heating maintenance shall be realized within 48-hour maintenance to ensure the maintenance temperature. In a word, if the above points can be achieved step by step in accordance with the requirements, it will certainly improve the performance of low cement casting.
High alumina low cement castable Corundum castable refractory Corundum refractory castable Refractory castable manufacturer Corundum castable refractory Corundum refractory castable Refractory castable manufacturer Al2o3: 90% Max service temperature c: 1750 Refractory castable: it is our bestseller. We can supply many kinds of refractory castable, such as low cement castable, self flowing castable, high alumina castable, mullite castable, azs castable, fireclay castable, light weight refractory castable, corundum castable refractory etc. The refractory castable is unshaped refractory material that doesn't need firing and features fluidness after adding water. Mixed by grain, fines, and binder in fixed proportion, refractory castable can replace special shaped refractory material. Refractory castable can be used directly without firing, easy to construct, and has a high utilization rate and high cold crushing strength. The refractory castable is primarily used fro furnaces and kilns in metallurgy, petroleum, chemical industry, construction, electric power and building etc. In plastic sheets and then in woven bags, last in wooden pallet
Self flowing castable. Self flowing to narrow place. Easy for installation. Al2o3:40%~80%. Iso9001:2000 certificate. Self flowing---great advantage in installation. These self-flowing or pumpable castables may be transported to high elevations. This self-flowing property of a castable is indeed an installation advantage and many manufacturers are adopting their castable product line to be self-flowing. In woven bags and in fumigated wooden pallets
Low Moisture castables are essentially castable refractory requiring lesser amount of water for castings resulting in much denser product with superior mechanical properties as compared to conventional castable refractories. These contain lesser lime content and have much higher strength at metal melting temperatures as compared to conventional castable refractory. Hence these give better performance than normal castable refractories. 25kg/50 kg HDPE Bags with liners inside
It has the common advantages of corundum castable and mullite castable.High temperature strength, good thermal shock resistance and structure spalling resistance;Good thermal shock resistance, high load softening temperature, low high temperature creep rate, good chemical corrosion resistance, can be used for large power station boiler anti-wear lining and other high temperature kiln lining.
Lightweight castable has light volume, high compressive strength, acid and acid gas corrosion resistance.Low heat insulation, heat preservation, water absorption rate features, simple construction, is the most ideal construction of alkali resistant parts under high temperature.Good workability, adhesive power is strong, the initial setting time and construction operation time is long, fast growth strength, permeability resistance is strong, do not need to acidification treatment, easy to ensure the masonry mortar joint dense full, can significantly increase the tightness of chimney lining wall, integrity and lined with corrosion resistant ability, high chimney, and the high temperature flue duct lining ideal cementing materials, also can be used in petroleum, chemical industry, non-ferrous metallurgical industry such as acid pool, slot acid engineering, etc.
Low heat insulation, heat preservation, water absorption rate features, simple construction, is the most ideal construction of alkali resistant parts under high temperature.Good workability, adhesive power is strong, the initial setting time and construction operation time is long, fast growth strength, permeability resistance is strong, do not need to acidification treatment, easy to ensure the masonry mortar joint dense full, can significantly increase the tightness of chimney lining wall, integrity and lined with corrosion resistant ability, high chimney, and the high temperature flue duct lining ideal cementing materials, also can be used in petroleum, chemical industry, non-ferrous metallurgical industry such as acid pool, slot acid engineering, etc.
We, Imperial World Trade Policy Product Line Of Refractory Plastics, Rams And Vibrates Includes Trowel-Able, Sprayed, Pumped And Gunned Products Which Are Used To Create Different And Firm Establishment. They Include Several Industrial Markets, Including Iron, Steel, Degassing, Coke And Foundry Markets. These Results Cover A Wide Variety Of Applications As Well. Consult Our Product For The Proper Application And Method Of Installation. Our Company Holds Expertise In Manufacturing, Exporting And Supplying Better Grade Plastic Refractory Castable To Our Precious Customers. Our Advanced Plastic Refractory Castable Is Widely Appreciated By Our Customers, Which Are Situated All Across The World. We Are Known For Its Best Quality, Clients Can Avail This Plastic Refractory Castable At Industry Commencing Prices From Us.
