GAJJAR Equipments' mobile continuous mix plants are highly versatile and adaptable, making them ideal for temporary construction projects and remote job sites. Mounted on trailers or skids, these plants can be easily transported to different locations, enabling on-site production of asphalt mix. Mobile continuous mix plants offer convenience and flexibility, allowing contractors to respond quickly to project demands and produce asphalt mix where and when it's needed. They are commonly used for road maintenance operations, emergency repairs, and infrastructure projects in remote or challenging environments.
Main Structures of the Asphalt Mixing Plant: 1. Cold aggregate supply system : Components storage bins and belt feeder , aggregate belt conveyer.Features:The feeding belts are driven by variable frequency electric motors, which feature reliable performance.The cold aggregate feed bin features modular design for easy transportation.We have 3,4,5 storage bins for your choice. 2. Tilted Charging Conveyor Belt Assembly Components :tilted charging conveyor belt, middle filter sieveFeature:gravity middle filter sieve, little dust overfall, prevent larger waste fall into drying drum, be good for reducing heat lost, prevent jamming hot aggregate elevator or vibrator. 3. Drying drum: The drum lined with a 50mm thick insulation (rock wool).Aggregate lifting flights that assist the heat exchange between aggregates and flame are installed inside the dryer drum, which enables the drum dryer to reach maximum heating efficiency.Four friction rollers for smooth drive and evenly distributed forces. 4. Burning system: For the burner , we have fuel burner (light oil, for both light and heavy oil), coal burner or for both fuel and gas use burner, pipelines,oil tank 5. Hot aggregate elevator: Elevated by Single row of chain special structure for outlet will reduce the abrasion and noises. 6. Dust removal system: 1.bag house2. gravity separator (snail shell shaped)3.cyclone separator4.wet scrubber 7. Mixing building: 1.Vibrating Screen2.Hot aggregate hopper3. weighing hopper4.Mixing deviceFeatures:a.Asphalt mixing plant which designed and manufactured adopts european techniques.b.Double-shaft retrograde rotation making the aggregate overturn up and down 15-20S , to ensure the mixture to be mixed well.5.Bitumen spray system 8. Filler supply system: Components Filler elevator, Filler temporary storage bin, spiral conveyor.The outlet of the screw conveyor is installed with a butterfly valve to control the wallop. The filler interim silo is equipped with a pneumatic arching break unit. 9. Pneumatic control systemComponents air compressor, cylinders, valves and air pipe manifold.Reliable FESTO air cylinders and electromagnetic valves are used. 10. Bitumen supply system: Components bitumen discharge vessel,bitumen tank, heat conducting oil boiler, light oil burner, pipe manifolds, pumps and valves.Features:1.Reasonable bitumen pipe arrangement with insulation to reduce heat loss2. Heat conducting oil boiler with automatic control system for independent operation and control. 3.Bitumen tanks with level and temperature indicators 11. Electric control system1) control room: Container pattern structure.2).Box type control cabinet, main electric parts are SIMENS , Schneider, ABB etc. global famous brand.Functions of interlock and secondary protection.Start of large power electric motors at reasonably low voltage.? The operation board configured with manual controlled urgent operation device, digital displays of aggregate scales, filler scales and bitumen scale, digital converters of cold aggregates, temperature displays of key positions and electric current displays of critical components 12. Side Placed Hot Mix Asphalt Silo: 1.The silo is divided into three sections: upper, middle and lower, and two compartments: left and right, for easy transportation and erection.2.Silo is insulated.3.Anti-segregation device is configured inside the silo.4.The bottom of silo and the discharge floodgate are electrically heated.
We produce concrete batching plant,mobile concrete batching plant,concrete mixing plant,batching plant,mixer,and asphalt mixing plant,mobile asphalt mixng plant ,AMP,asphalt tank,concrete batching plant,mobile concrete mixing plant and soil mixing plant. Our company was set up in 1990,our products passed ISO9001,CE,and Russia Ghost,now we are Top 3 brand in China. Yueshou mixing group with registered capital 100million dollars,we hava more than 500 staff and land area 11000.
We produce concrete batching plant,mobile concrete batching plant,concrete mixing plant,batching plant,mixer,and asphalt mixing plant,mobile asphalt mixng plant ,AMP,asphalt tank,concrete batching plant,mobile concrete mixing plant and soil mixing plant. Our company was set up in 1990,our products passed ISO9001,CE,and Russia Ghost,now we are Top 3 brand in China. Yueshou mixing group with registered capital 100million dollars,we hava more than 500 staff and land area 11000.
The basis components of dhb seris asphalt drum mixing plant are cold aggregate supplying system, middle filter, drying drum, elevator, dust catcher, finish mixture silo, asphalt supplying system, electric control system. ModelProductivity(t/h)Weighing accuracyTotal power(kw)Coal consumption(kg/t) AggregateAsphalt Dhb-20201.5%1%4010 Dhb-40401.5%1%7510-13 Dhb-60601.5%1%12810-13 In container
SAP40 asphalt batch mix plant Sap40 asphalt batch mix plant is an economical and practical choice for mid and small invest customers. Advantage: Economical solutions for batch mix process Reliable Simple Easy operation and maintenance Features: 4 size cold feed Reclassification with vibration screen for hot aggregate Special burners , adapted to use all kinds of fuel: light and heavy fuel oil, natural gas , coal Rock wool insulation layers for drying drum Temperature sensors be positioned in the outlet of drying drum , keep the aggregate reach the appropriate degree Specifications of sap40 Plant output 40 tph Batch mixer 500 kg Dryer drum Dia:1200 mm ;length: 5200 mm. Wooden cases
Sap80 asphalt batch mix plant An ideal plant for road maintenance and construction project The most sold and popular plant in worldwide market, sap80 asphalt plant has a flexible configuration , such as hot storage bins , dust collection system , which is really the good option for small and medium-size project. Mixing tower include 3 sections Mixing tower with lasted modular design , easy dismantle and assembly .Screen sections , eccentric shaft vibration design, with 16.88 sq. Mhot aggregate bins section , 5 size silos , emergency overflow includedweighing process(hot aggregate, bitumen , filler) and mixer sections Performance features Special burners , adapted to use all kinds of fuel: light and heavy fuel oil, natural gas , coaldrying drum with friction driving system, reliable output capacity . Rock wool insulated layers , energy-saving design4 + 1 hot storage bins, emergency overflow includeddouble motor driving type mixer , ensure high quality asphalt produced Advantages Modular design mixing tower , character as easy dismantle and transferdust collection sections , environment-friendly emissionsinsulated layers design , energy-saving considerationaccurate metering process for each components, carry out high performance asphalt products Specifications of sap80 Output 80 tph Batch mixer 1000 kg Dryer drum Dia:1600 mm ;length: 6800 mm Mixing tower Height:15000mm. Wooden cases
About us Sinosun is one of china dominant manufacturers and exporters of precisioned asphalt machines and plants. An asphalt plant is a plant used for the manufacture of asphalt, macadam and other forms of coated road stone. For over 15 years, sinosun has supplied the asphalt industry with high quality parts and equipments. From replacement drums and dryers custom fabricated in our factory, to a complete inventory of the highest quality asphalt plants, sinosun group is the one reliable source for customers across the world. Sinosun's asphalt solutions including asphalt plants are cost effective, user friendly, easy to maintain and strong after - sales services. Sinosun is equipped with most modern and mature factory setup to produce high quality asphalt equipment. Sinosuns main asphalt plants (25-400t/h): 1. Asphalt batch mix plant 2. Continuous asphalt mix plant 3. Mobile asphalt plant Due to the diverse product range and sufficient production capacity, sinosun could be able to meet various needs of our customers. Our plants have been widely used in home and abroad road construction project, such as russia , romania , poland , brazil , philippines , indonesia etc.. In Africa , we have exported to Ethiopia , Angola , Algeria and Libya. Welcome to visit our company and to know more about our asphalt plants.
The scopes Sap40-40tph Sap64-64tph Sap80-80tph Sap100-100tph Sap120-120tph In containers
In containers
Wide range of capacity choice. Sap series asphalt batch mix plant is really the ideal plant for road maintenance and construction projects Accurately metering various materials ( aggregate, filler , bitumen), ensuring produce high quality hot mix. Flexible configurations Latest dust collection sections , modern recycling methods and excellent energy-saving insulation design could greatly reduce co2 emissions. All these unique technologies keep sinosun asphalt hot mix plant make a stable and sustainable development. Modular design. Each section with standard transport equipment of 2.5m height, easy to dismantle and transfer. In containers
Wide range of capacity choice. Sap series asphalt batch mix plant is really the ideal plant for road maintenance and construction projects Accurately metering various materials ( aggregate, filler , bitumen), ensuring produce high quality hot mix. Flexible configurations Latest dust collection sections , modern recycling methods and excellent energy-saving insulation design could greatly reduce co2 emissions. All these unique technologies keep sinosun asphalt hot mix plant make a stable and sustainable development. Modular design. Each section with standard transport equipment of 2.5m height, easy to dismantle and transfer. In containers
We are reckoned as one of the prominent Batch Mix Plant Manufacturers in India. The materials used in the manufacturing of the Asphalt Batch Mix Plant ensure high durability, tensile strength and resistivity to adverse conditions. Various national as well as international clients are placing repeated orders for the Asphalt Batch Mix Plant as no alternative is available in terms of quality and performance. Additionally, customers are eased with the availability of the Asphalt Batch Mixing Plant loaded with all the advanced configurations. Salient Features: Each bin has independent belt conveying system driven by ac variable speed motors. Dryer unit completely insulated. Dust suction by primary dust collector with bag house air pollution control unit. Dust-filler refilling arrangement is provided with storage silo & bucket elevator. Insulated hot aggregate service hoppers are Retention hopper is insulated. Mixing unit (pug mill) is jacketed for thermic fluid circulation with outside insulation. Bitumen service bucket is jacketed for thermic fluid circulation with outside insulation. Additional storage silo facility can be provided if required. Accurate job mix and ¦c control. The plc base auto control panel with production printer.
Asphalt Drum Mix Plant are offered with capacity ranging from 40 to 120 TPH. These plants are made from heat & abrasion resistant MS plates to give excellent durability by our team of experts who leave no room for any flaw.The plants are available in reliable and proven designs and have advanced technical features.
Stationary Computerized Asphalt Drum mix Plants up to 120 TPH Fully integrated asphalt plant has been designed, selecting the best configuration which makes the entire system user friendly & hassle-free. Computerized Drum Mix Asphalt plant is available in the following ranges : Roadmac-35 Capacity : 35 to 40 TPH Roadmac-45 Capacity : 40 to 60 TPH Roadmac-50 Capacity : 60 to 90 TPH Roadmac-60 Capacity : 100 to 120 TPH.
Asphalt drum mix plant Model dm-40 - output capacity 40 - 60 tph Model dm-60 - output capacity 60 - 90 tph Model dm-90 - output capacity 90 - 120 tph 40' container x 4 nos.
Asphalt drum mix plant Asphalt drum mix plant / hot mix plant / asphalt mixing plant is road construction machine used for producing hot mix consisting of aggregates, bitumen and filler material. Offered in different models depending on the output capacities : Model dm-40 output capacity 40 to 60 tph Model dm-60 output capacity 60 to 90 tph Model dm-90 output capacity 90 to 120 tph Asphalt drum mix plant mainly consists of following accessories / components : 1)four bin feeder of appropriate capacity for cold aggregates. Each bin having independent drive. 2)single deck vibratory screen for removal of oversize aggregate. 3)slinger conveyor for feeding cold aggregate into the dryer cum mixing drum. 4)insulated drying cum mixing thermo-drum with auto pressure jet burner. 5)multi-cyclone dust collector capable of removing dust particles. 6)hot conveyor fitted with gob hopper for discharging hot mix onto tipper truck. 7)insulated bitumen tank with conventional direct fired heating arrangement and bitumen pumping station. 8)fuel storage tank 9)mineral filler unit 10)insulated control cabin fitted with air conditioner. 11)control panel with computer and printer. 4 x 40' container
DM - 20 Of 15 - 20 TPH DM - 45 Of 30 - 45 TPH DM - 60 Of 45 - 60 TPH DM - 90 Of 60 - 90 TPH DM - 120 Of 90 - 120 TPH DM - 150 Of 120 - 150 TPH
Drum Mix Plant - DM 45 DM 50 DM 60
GAJJAR Equipments' batch plants develop the consistency that is crucial to mix quality whilst providing maximum flexibility in the mixing process. All plant processes and components are carefully developed to ensure that feeding, heating, drying, screening and mixing seamlessly blend together. The proven control system, which provides leading technology with a user-friendly interface, makes it easy to handle the complex interaction of each piece of development. Systems to introduce reclaimed Asphalt into the hot mix asphalt mix: With increased costs of energy and the reduced availability and cost associated with extracting and processing virgin materials, the addition of recycled asphalt pavement (RAP) into the hot asphalt mix is becoming an increasingly important factor in surfacing materials and considering by us for asphalt specifiers and producers alike. The advance technology of GAJJAR allow introduction of the pre-processed cold RAP (Reclaimed asphalt pavement) material directly into the asphalt plant pug-mill mixer up to 30%.
