Product Introduction Titanium sintered fiber felt is a new type of porous and breathable material. It is made of titanium wire drawn into a fiber shape, processed by special weaving process, pressurized and then sintered in high temperature vacuum. It has the characteristics of controllable fiber diameter and porosity. Because of its unique three-dimensional network fiber skeleton and fully connected pore structure, it is widely used in filtration and separation, sound absorption and noise reduction, electromagnetic shielding and other fields. Product parameters Product name: Titanium sintered fiber felt for petrochemical waste liquid filtration Raw material: GR1 titanium fiber Size: customized (0.2mm\0.4mm\0.6mm\0.8mm) Shape: custom (polygon, round, ring, disc, etc.) Porosity: 60%-80% Features 1. Anti-corrosion; 2. High specific strength; 3. High temperature resistance; 4. Large porosity; 5. Large surface area, strong dirt holding capacity; 6. Washable and reusable. The main purpose Filtration of various high temperature and corrosive liquids in the field of petrochemical power plants Production Process The titanium wire is drawn to a micron-scale diameter, and the titanium wire is stacked according to a special laying method, then pressurized, and then placed in a high-temperature vacuum environment for sintering, so that the nodes between the fibers are fused, Finally, a three-dimensional three-dimensional network structure is formed.
*Customized product can be produced once negotiated. *Other material including 304, 310, 904L, Duplex, Inconel, Hastelloy and Monel also available for custom needs Sintered wire mesh type A specification: Thickness: 1.7(mm); Porosity : ~37%;Weight kg/m�²: 5-layers sintered wire mesh (8.4) 6-layers sintered wire mesh (14.4) Sintered wire mesh is the combination of different layer of wire mesh sintered under high temperature inert gas inside the furnace. During the sintering (diffusion bonding) process, individual wires and each adjacent layer of the mesh bond to each other.After cooling, the sintered wire mesh is rigid and completely flat readily to be finished. Fatures : (1).SS316 is used as standard material giving excellent heat and corrosion resistance. (2).Extremely resistant to vibration, impact and wear. (3).No delamination, expansion or media migration. (4). Good cleanability and permanent reusability. (5). Excellent workability for forming(caulking, brazing and welding) Specifications: (1)Material: SS316, 904L, Monel, Inconel, Alloy20, Duplex, Hastelloy (2). Operating Temperature::-100 â?? to 380â?? (3). Dimensions:500*1000mm,600*1200mm,1200*1200mm,1200*1500mm (flat plate) Note: any shape or structure is avaliable. Our Advantages Sales: * One to one service. * Quick respond in 24 hours. OEM and design: * Fully customized from raw mesh to part number engraving, according to your drawing. * Design and CAD ability to meet your specific requirement in various application. Quality: * Bubble point test and other laboratory test to ensure functionality. * ISO9001 management system to maintain quality consistency. Product packaging Robust packaging for safe delivery. Various delivery methods to meet customer's need. Anping Longyi Mesh Manufacture Co.,Ltd =. was founded in 2007. The company introduces foreign advanced production and testing equipment, production technology and technology, and adopts world-class quality filter materials as the main filter material, specializing in the production of porous metal sintered materials and filter elements. (Melt filter, sintered mesh filter, filter disc, filter and other industrial filters such as air filter, water filter, oil filter), filter and filter system assembly. Products are widely used in petroleum, chemical, chemical fiber, aviation, aerospace, nuclear industry, pharmaceutical, metallurgy, electric power, water treatment, food and beverage, coal chemical and other industries.
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Product Introduction Nickel fiber felt is a high-performance material made from pure micron-level nickel fibers using a special felt laying process and ultra-high temperature vacuum sintering process. This material offers several advantages over nickel mesh or nickel powder sintered plates due to its excellent three-dimensional network porous structure, high porosity, large specific surface area, uniform pore size distribution, strong corrosion resistance, good water permeability, good heat dissipation, stable performance. Additionally, nickel fiber felt has a long life expectancy. Detailed Specifications Material: N4 N6 N8 Ni200 Ni201 Thickness: 0.25mm, 0.4mm, 0.5mm, 0.6mm, 0.8mm,1.0mm, etc. Micron: 3-100um Size: 50x50mm, 100x100mm, 200x200mm, 500x500mm, 1000*1000mm, other sizes can be customized. Porosity: 50%-90% Features: Good conductivity High mechanical strength Good chemical stability Strong corrosion resistance Application field electrolyzer diffusion layer; Hydrogen fuel; Hydrogen suction machine; fuel cells; Gas Diffusion Layer (GDL); Battery electrode material; Heat exchange and adsorption materials Package and Shipment 1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation. 2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.
1.Properties of titanium sintered porous materials 1)Pore diameter uniformity, pore stability, high separation efficiency. 2)High porosity, low filtration resistance and high permeability. 3)Good chemical stability, acid and alkali corrosion resistance, oxidation resistance. 4)Morphological stability, no particle shedding, comply with food hygiene and pharmaceutical GMP requirements. 5)Good mechanical properties, low differential pressure, large flow. 6)Strong anti-microbial ability, does not interact with microorganisms. 7)Online regeneration, easy cleaning, long service life. 8)Excellent biocompatibility, can be widely used in biological, food, pharmaceutical, medical industry. 9)Excellent electromagnetic shielding performance. 10)Good damping and shock resistance. 2.Application of titanium sintered porous materials Titanium sintered porous materials are mostly used for filtering materials electrodes heat transfer materials catalyst carrier materials noise cancelling materials according to their physical and structural properties. 1)Decarburization filtration of pharmaceutical liquids. 2)Electrolytic gas industry precision filtration, gas distribution. 3)The medical industry makes biological implants. 4)Water treatment industry odor sterilization filtration and ozone aeration. 5)Clarification and filtration in food and beverage processing. 6)Prefiltration of reverse osmosis system for electronics industry. 7Terminal filtration of petroleum products in petrochemical industry and filtration of carbonic alkali liquid in chemical industry. 8)High pressure air filtration in aerospace industry. 9)Filtration and recovery of precious metal catalyst in fine chemical industry. 10)The electrode matrix of a fuel cell. 11)Catalyst carrier in gas and liquid catalytic reactions.
Sintered Mesh Diffusion Bonded Sintered Wire Cloth Sintered mesh is a rigid structured composite consisting of multi-layers of woven wire mesh, manufactured from a special lamination design and undergoing a combination of processes such as rolling and vacuum sintering. 5-Layers sintered stainless steel mesh is our standard sintered mesh structure. Its filtration rating ranging from 5 micron to 300 microns. It can then be cut and fabricated into various discs, tubes, filter cartridges, and flat panels. Feature: Sintered mesh can maintain the simple structure and even pore distribution characteristics of ordinary woven wire mesh. At the same time,possess high strength and good integrity,and also can maintain a stable and rigid mesh shape.the sintered mesh porous material has good permeability and excellent regeneration ability. Material:AISI304;AISI304L; AISI316;AISI316L Special Alloy Steel Hastelloy ,Monel ,Inconel & Titanium are acceptable base on customer's requirement
Sintered Square Type Filter.
Microporous CO2/O2 gas diffusion sintered metal spargers introduce gases into liquids through the thousands of pores in the medium. The spargers and diffusers are extremely efficient and introduce higher number and extremely fine bubbles as compared to the drilled pipes. With this effective sparging procedure, the gas turns into liquid fairly quickly. TOPTITECH can customise the sintered powder porous metal spargers and diffusers as customerâ??s requirements. The spargers work with various gases like nitrogen, oxygen and carbon dioxide. Parameters Material: SUS304 SUS316L Technique: Powder Sintered Porosity: 30%-45% Pore size: 0.5-100um Advantage: High Porosity And Permeability Application: Petrochemical, Food, Beer, Pharmaceutical Features The size of bubbles produced by the porous CO2/O2 gas injecting sintered metal sparger diffuser can be easily adjusted by selecting from a range of available media pore sizes. The sintered metal sparger diffuser is constructed using temperature and corrosion-resistant materials, ensuring durability and longevity. This sparger diffuser features a high-quality, all-welded, robust construction that is designed to withstand the rigors of industrial applications. The smaller sparging elements of this diffuser result in higher diffusion rates, making it an efficient and effective solution for injecting CO2/O2 gases. Applications Wastewater Treatment: This diffuser is used in wastewater treatment plants to inject oxygen into the water, promoting the growth of� aerobic bacteria� that break down organic matter. Fermentation: In the brewing and wine-making industries, this sparger diffuser is used to inject carbon dioxide into the� fermentation� tanks, creating the desired level of carbonation. Chemical Processing: This diffuser is used in chemical reactors to inject gases such as oxygen or nitrogen, promoting chemical reactions and increasing efficiency. Aquaculture: In fish farms, this sparger diffuser is used to inject oxygen into the water, promoting fish growth and health.
The main filter material of the stainless steel corrugated filter element is SS304, 304L, 316, 316L, 904L etc. Stainless steel fiber sintered mat and stainless steel woven mesh are the main filter media. Stainless Steel fiber sintered mat is a porous and deep-shaped filter material made of stainless steel fiber through high-temperature sintering. Stainless steel woven mesh is woven from stainless steel wire. Each sealing surface of the filter element is welded by the arc welding process. The filter layer adopts a multi-fold folding process to form a complete filter element without leakage or medium shedding and with a large filtering area and high filtration efficiency.
Five-layer mesh filter element is composed of standard five-layer stainless steel sintered mesh. Standard Sintered Mesh consists five stainless steel layers, which is laminated and sintered in vacuum. This kind of filter cartridge has the following advantages such as strong corrosion resistance, excellent permeability, high strength, easy cleaning and backwashing, accurate filtering accuracy, clean filter material and no screen falling off. The main filter material of the five-layer mesh filter element is a standard five-layer stainless steel sintered mesh. Standard five layer sintering is made of five layers of stainless steel wire mesh by superposition and vacuum sintering. The filter element made of five-layer stainless steel sintered mesh has characteristics such as strong corrosion resistance, good permeability, high strength, easy cleaning and back-washing, accurate filtering accuracy, sanitary and clean filter material, and no peeling of the screen.
Sintered titanium felt is a kind of porous material created from tiny titanium fibers that have been flattened down and annealed to provide a smooth, flat surface ideal for use in a variety of industrial applications. This unique material has a range of features that make it ideal for use in a wide range of applications. In the production of hydrogen and fuel cells, sintered titanium felt is used as a Liquid/Gas Diffusion Layer (LGDL) in stacks, where it helps to distribute the reactant gases and provide electrical contact between the catalyst layer and the bipolar plate or current collector assembly. The material's high corrosion resistance, even under highly acidic and humid conditions, makes it an ideal material for use in these applications. Parameters Material: Titanium Size: 1500 1200mm Fiber size: 20 microns-40 microns Thickness: 0.20mm, 0.25mm, 0.40mm, 0.60mm Porosity: 60%-75% Porosity and size can be customized. Features Porous structure: Sintered titanium fiber felt has an excellent porous structure, which provides high filtration efficiency and large dirt holding capacity. Thermal conductivity: The material has strong thermal conductivity, making it an ideal material for use in high-temperature applications. Precision and aperture control: Sintered titanium fiber felt has precise precision and aperture control, which makes it suitable for use in applications where precise filtration is necessary. Corrosion resistance: The material has high corrosion resistance, even under highly acidic and humid conditions, making it ideal for use in harsh environments. Applications Hydrogen and fuel cells: Sintered titanium fiber felt is used as a diffusion medium, such as Liquid/Gas Diffusion Layer (LGDL) in cathode-fed electrolyzers, where it helps to distribute reactant gases and provide electrical contact between the catalyst layer and the bipolar plate or current collector assembly. Chemical and pharmaceutical industries: Sintered titanium fiber felt is used as a filtration medium, where its high filtration efficiency and precise aperture control are essential in ensuring the purity and quality of the final product. Aerospace and automotive industries: Sintered titanium fiber felt is used in heat exchangers and other high-temperature applications where its strong thermal conductivity and excellent mechanical properties are essential. Water treatment: Sintered titanium fiber felt is used in water treatment applications, such as in wastewater treatment plants and desalination plants, where it helps remove impurities and contaminants from the water.
Oil Filter Element, Gas Filter Element, Sintered Filter Element.
Sintered porous titanium plate is formed by sintering titanium powder at high temperatures to create a plate-shaped material with a certain pore structure. It possesses high strength, corrosion resistance, and excellent filtration performance. The 1.5mm thick sintered porous titanium plate exhibits excellent filtration performance, corrosion resistance, and mechanical strength, making it widely applied in liquid filtration, gas filtration, water treatment, and petroleum/chemical industries. Parameters Material: Gr1 titanium powder Size: 100*100*1.5mm Pore size: 20micron Temperature resistance: â?¤300â?? Pressure resistance: 3Mpa Characteristics High filtration efficiency The sintered porous titanium plate has a uniform pore structure, enabling effective filtration of fine particles and suspended matter. Excellent corrosion resistance Titanium material exhibits outstanding corrosion resistance, allowing stable operation in acidic, alkaline, and high-temperature environments. High strength The sintered porous titanium plate has high mechanical strength and pressure resistance, capable of withstanding high-pressure filtration operations. Cleanable and reusable The sintered porous titanium plate can be cleaned and reused, enhancing its lifespan and economic benefits. Applications Liquid filtration: The sintered porous titanium plate is widely used in liquid filtration applications, such as in the chemical, food, and pharmaceutical industries. It effectively removes suspended solids, particles, and impurities, thereby improving product quality. Gas filtration: The sintered porous titanium plate is also suitable for gas filtration applications, including air purification, gas separation, and dust removal equipment. It captures and separates tiny particles and pollutants, ensuring clean and safe environments. Water treatment: The sintered porous titanium plate finds applications in water treatment systems, including wastewater treatment, seawater desalination, and water purification. It removes microorganisms, suspended solids, and harmful substances, providing clean water sources. Filtration in petroleum and chemical processes: The sintered porous titanium plate is extensively used in the petroleum and chemical industries for filtration and separation processes, such as in oil refining, chemical production, and catalyst recovery. It delivers efficient filtration performance, ensuring product quality and production efficiency.
Introducing the D-1/8G Sintered Brass Air Exhaust Pneumatic Muffler Silencer, a high-performance product designed to address noise-related concerns in various applications. Engineered with precision, this silencer offers exceptional noise reduction capabilities. Constructed from sintered brass, it ensures durability and longevity, making it suitable for demanding environments. With its compact design and easy installation, the D-1/8G Silencer seamlessly integrates into pneumatic systems, effectively controlling air exhaust noise levels. The D-1/8G Silencer is designed to deliver superior noise attenuation, providing a quieter working environment. Its sintered brass material effectively absorbs and disperses air exhaust noise, resulting in optimal noise reduction. Whether in industrial settings or other applications that require noise management, this silencer consistently delivers reliable results. With its compatibility across various pneumatic systems and ability to withstand harsh conditions, the D-1/8G Silencer is the ideal choice for anyone seeking an effective noise reduction solution. Parameter Material: brass, bronze, copper Size: D-1/8G (can be customized) Item Shape: Pagoda Pore size: 40-60 mesh Technique: sintering Features 1. Noise reduction: The D-1/8G silencer is made of efficient sintered brass material, which can effectively absorb and disperse gas exhaust noise, providing a quieter working environment. 2. High durability: This product is made of durable sintered brass material, which has excellent durability and lifespan and can operate stably for a long time in various harsh working environments. 3. Easy installation: The D-1/8G silencer has a compact design and a simple installation process. It can be easily integrated into the pneumatic system without causing major changes or troubles to existing equipment. 4. Accurate airflow control: This silencer provides precise airflow control, helping to optimize pneumatic system performance and ensuring stable and controllable gas emissions. 5. Wide applicability: D-1/8G silencer is compatible with a variety of pneumatic systems and can be adapted to various application scenarios, including industrial fields and other areas that require noise control.
Introduction: Nickel fiber felt is a versatile material made from high-quality nickel fibers, featuring wide-ranging applications and excellent performance characteristics. This felt-like material is composed of uniformly distributed and interconnected nickel fibers, forming an open porous structure. Nickel fiber felt exhibits high porosity, typically ranging from 60% to 90%, allowing for efficient gas and liquid transport. Its thickness can vary based on application requirements, typically ranging from 0.25 millimeters to 1 millimeters. Additionally, nickel fiber felt has a low density, typically between 0.1 grams per cubic centimeter to 0.3 grams per cubic centimeter, making it lightweight and flexible. Furthermore, nickel fiber felt demonstrates excellent temperature resistance, withstanding high operating temperatures of up to 600 degrees Celsius, and exhibits good chemical stability, making it resistant to corrosion in harsh environments. Nickel fiber felt finds widespread applications across multiple industries. In the field of fuel cells, nickel fiber felt is used as a Gas Diffusion Layer (GDL) to enhance the performance and durability of Proton Exchange Membrane Fuel Cells (PEMFCs) and Solid Oxide Fuel Cells (SOFCs). It promotes efficient reactant distribution, enhances water management, and improves overall cell performance. Additionally, nickel fiber felt is extensively applied in redox flow batteries, electrolyzers, supercapacitors, and water treatment systems. In these applications, it serves as a GDL, optimizing electrochemical reactions, improving battery cycling performance, and providing excellent chemical stability and high surface area. Parameters Material: Pure nickel fiber Color: Light grey Size: Customized upon request Thickness: 0.2mm-2mm (Usually 0.25, 0.4, 0.6, 0.8, 1.0mm) Porosity: 60-90% (It can be customized upon request) Shape: customized (polygon, round, ring, disc, etc.) Features High Porosity: Nickel fiber felt has a high porosity, typically ranging from 60% to 90%. This allows for efficient transport of gases and liquids, facilitating effective mass transfer and reactions. Uniform Wire Diameter: By utilizing the cluster drawing technique, nickel fiber felt achieves a uniform wire diameter. This uniformity ensures consistency and stability, contributing to improved performance of the material. Lightweight and Flexibility: Due to its low density and fibrous structure, nickel fiber felt is lightweight and flexible. This characteristic enables easy handling, shaping, and installation, enhancing its versatility in various applications. Excellent Temperature Resistance: Nickel fiber felt exhibits outstanding temperature resistance, capable of withstanding high operating conditions. It maintains stability even at temperatures up to 600 degrees Celsius, making it suitable for high-temperature processes and demanding applications.
Ozone generators are widely utilized in numerous industries for their ability to produce ozone, a powerful oxidizing agent used for air and water purification, odor control, and sterilization. A crucial component of an ozone generator is the diffuser stone, responsible for efficiently dispersing ozone into the target environment. Specifications: Material: Sintered stainless steel Pore Size: 0.2 to 100 microns Diameter: 5 mm to 300 mm Length: 1 mm to 1500 mm Porosity: 30%-40% Maximum Operating Temperature: Generally capable of withstanding temperatures up to 600�°C Features Corrosion Resistance: Stainless steel is known for its excellent corrosion resistance, making it highly suitable for ozone-rich environments. This characteristic ensures the longevity and durability of the diffuser stones, even when exposed to high ozone concentrations over extended periods. Controlled Pore Size: The diffuser stones have a precisely controlled pore size, typically ranging from 0.2 to 100 microns. This allows for efficient diffusion of ozone gas into the target medium, ensuring optimal utilization of ozone for purification or sterilization purposes. Enhanced Surface Area: The sintered stainless steel diffuser stones are designed to have a high surface area, maximizing the contact between ozone and the surrounding medium. This promotes efficient ozone transfer and improves the effectiveness of purification or sterilization processes. Durability: Sintered stainless steel diffuser stones are highly durable, resistant to clogging, and capable of withstanding demanding operating conditions. They can endure high ozone concentrations without compromising their structural integrity, ensuring consistent performance over time. Compatibility: Stainless steel diffuser stones are compatible with a wide range of ozone generator systems and can be used with different gases, including air and oxygen, besides ozone. Applications: Water Treatment: Ozone is extensively used for water disinfection and purification in municipal water treatment plants, swimming pools, and aquariums. Diffuser stones play a crucial role in dispersing ozone gas into water, effectively eliminating bacteria, viruses, and other contaminants. Air Purification: Ozone generators find application in air purification systems for spaces such as hospitals, laboratories, and commercial buildings. Diffuser stones aid in distributing ozone evenly, facilitating the removal of airborne pollutants, allergens, and odors. Food and Beverage Industry: Ozone is employed for sterilizing food products and disinfecting packaging materials in the food and beverage industry. Diffuser stones assist in the controlled release of ozone, ensuring effective microbial reduction while maintaining product quality.
Stainless Steel Filter is a type of filter made from stainless steel powder that has been , or fused together, to form a porous structure. The process of involves heating the stainless steel powder to a high temperature, just below its melting point, to fuse the particles together without completely melting them. The pore size and distribution of porous stainless steel filters can be controlled during the manufacturing process. This enables filters to be tailored for specific applications, such as filtering out large particles or removing smaller contaminants. 5 micros porous stainless steel filters from are made from high-quality stainless steel powder that is together to create a strong and durable material. They can withstand high pressures, high temperatures, and harsh chemical environments. Parameters Filtration precision:0.2um-100um Material SS 316L, SS304 Working temperature 600 Length: 50-1000mm(More than 1000mm can be welded) Diameter: 4-500mm Wall Thickness: 1-5mm Connector 1. DOE (Double open) 2. 220 3. 222 4. 226 5. Threaded connector 6. Flange connector 7. Tie rod connector 8. Customized Connector Features 1. High corrosion resistance. 2. Good permeability. 3. High rigidity. 4. Easy to wash and backwash. 5. High precision. 6. Clean filter material 7. Fast wire net without migration. Applications for porous stainless steel tube 1. Catalyst filtration; 2. Filtration liquids and gases; 4. Filtration in food and beverage; 5. Boiling vaporized bed; 6. Fire retardant; 7. Balance and dampen airflow; 8. Sensor protection; 10. Fly ash treatment;