Five-Layer Mesh Filter Elements

The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperature. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break. Product parameters Material: stainless steel 304 or 316L; Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable); Filtration accuracy: 2um-300um; Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer. Features 1.High strength and durability: This feature is achieved through high temperature sintering, which is a process of sintering material through heat and pressure without melting it. The high temperature sintering process enables the material to have a high level of strength and durability, making it resistant to wear and tear. 2.Anti-corrosion and heat resistance: This material can withstand high temperatures up to 600 C and is resistant to corrosion, which makes it ideal for use in harsh environments. 3.Steady filter rating: This material has a steady filter rating that ranges from 2 micron to 300 microns. This means that it can effectively filter out particles of different sizes, making it suitable for a wide range of applications. 4.Filter mesh not easy to deform: The filter mesh is protected by two layers, which makes it difficult to deform. This feature ensures that the filter mesh maintains its shape and continues to function effectively even under high pressure or high viscosity environments. 5.Versatile in manufacturing processes: This material can be cut, bent, punched, stretched, and welded, making it versatile in manufacturing processes. It can be easily customized to fit different shapes and sizes, making it suitable for a wide range of applications. Application aspects and industries Metal meshes of various wire sizes are sorted in a specific sequence, sintered at high temperatures, and used to create the multi-layer metal sintered mesh filter element. It is stronger than stainless steel fiber felt, more permeable than metal powder goods, evenly distributed pore size, strong corrosion resistance, high temperature resistance, weldable, renewable, long-lasting, simple to maintain, and difficult to break. Multi-layer metal sintered mesh filter elements have many applications in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation), including oil sand separation in oil fields, high temperature gas dust removal, beverage filtration, oil filtration, and water treatment.

316L Five-layer sintered mesh filter disc is a highly durable and efficient filtration material that is created by bonding together five layers of wire mesh  with varying openings and diameters through a process called sintering. This process involves bonding the contact points of the� wire meshes� together in a vacuum, resulting in a seamless, porous material with� enhanced mechanical strength, high permeability, and superior structural integrity. The sintering procedure boosts the mechanical strength of the coarser support layers while maintaining the filtration rating of the finest mesh layer. Additionally, heat and pressure are used to create molecular diffusion welds at every intersection of the wire mesh, further improving the temperature and pressure resistance of the sintered mesh. 316L Five-layer sintered mesh filter disc is widely used in gas distribution,� polyester filtration, water treatment, and other applications where reliable and high-quality filtration is required. Parameters Material:� Stainless steel 316 L Filtration accuracy:� 50 microns Heat resistance:� 600 �°C Size: Diameter95mm*Thickness6.0mm Features Exceptional Mechanical Strength and Stability: The sintering process creates a seamless, integrated material that offers unparalleled mechanical strength and stability, making it highly resistant to wear and tear. High Permeability: The porous nature of the sintered wire mesh filter allows for maximum flow rates, making it ideal for applications where high levels of permeability are required. Corrosion Resistance: Stainless steel is inherently resistant to corrosion, making it an excellent choice for applications where exposure to harsh environments is a concern. Versatile Fabrication: Stainless steel sintered wire mesh filters can be easily fabricated into a variety of shapes and sizes, allowing for customization and versatility in a range of applications. Applications The versatile and efficient stainless steel sintered wire mesh filter finds use in a wide range of applications. It is commonly employed in the filtration of a variety of substances including polymers, food, water, cosmetics, pharmaceuticals, and chemicals. Additionally, it is utilized in the fluidization of bulk materials in conveyors, driers, coolers, and� storage silos, as well as in hydraulic fuel filtration. Its ability to withstand harsh environments and maintain reliable filtration performance makes it a popular choice across industries.

SUS316L five-layer sintered filter mesh is a widely used sintered mesh with standard structure. It is a new type of filter material made by stacking five layers of stainless steel sintered mesh in sequence and vacuum sintering. Generally, it is a five-layer structure, which is divided into five parts: protection layer, filter control layer, dispersion layer, support skeleton layer, and skeleton layer. The standard five-layer sintered mesh filter has the characteristics of strong corrosion resistance, good permeability, high strength, easy cleaning and back cleaning, uniform filtration accuracy, hygienic and clean filter material, and no shedding of the wire mesh. Sintered mesh has a wide range of applications, suitable for various filtration, separation, fluid bed, powder transportation, dust removal and explosion protection, and can be used in petrochemical industry, metallurgical industry, pharmaceutical industry, water treatment, food industry, environmental protection, machinery industry and other industries. Product parameters Standard thickness: 1.7MM Standard material: stainless steel 304, 316, 316L Standard size: 500*1000MM, 600*1200MM, 1000*1200MM Note: On the basis of 5 layers of sintered mesh, add a layer of 12 mesh screen to become 6 layers of sintered mesh, with a thickness of 3.5MM, better pressure resistance. Five-layer structure display Features 1. Strong tensile strength and stiffness It has a high mechanical strength, excellent processing, welding, and assembling capabilities, and is simple to use. 2. Consistent and uniform precision It has a high mechanical strength, excellent processing, welding, and assembling capabilities, and is simple to use. 3. A wide range of applications It can be utilized in temperatures ranging from -200 �°C to 600 �°C, as well as for acid and alkali filtration. 4. Outstanding cleaning performance It has a good countercurrent cleaning effect, can be used frequently, and has a long service life (it can be cleaned by countercurrent water, filtrate, ultrasonic, melting, baking, etc.). 5. Excellent performance Excellent mechanical performance, pressure and suction filtration, ability to satisfy various filtration needs, and ease of operation. Application fields 1. In the machinery business, precise filtration of different hydraulic fluid lubricants; 2. Filtration, washing, and drying of materials in the pharmaceutical business; filtration and purification of various polymer melts in the chemical fiber film industry; filtration of various high-temperature and corrosive liquids in the petrochemical industry; 3. Use of fluidized plates in the steel sector and gas homogenization in the powder business; 4. Distributors of electrical appliances that are explosion-proof, etc.

Most Muti-layer Stainless Steel Sintered Mesh Filter Element, including conventional and pleated types, are constructed of premium stainless steel. The pleated type sintered mesh filter cartridge has a greater filtering surface than the conventional type, and both have strong mechanical strength and pressure tolerance. They resist corrosion and are simple to clean. Sintered mesh filter cartridges are used in the liquid and gas filtration, chemical fiber filtration, polyester, and water treatment sectors because of their great resilience and long service life. The protective layer, filter layer, and support layer make up the Muti-layer Stainless Steel Sintered Mesh Filter Element. The multi-layer sintered laminates contain the fine woven wire mesh (the filter layer). The laminates shield the fine mesh from mechanical harm caused by pressure from the outside environment. The mechanical strength, stability, and longevity of the three, four, and five layers make them attractive. Parameter Material: stainless steel 304, 304L, 316, 316L Length: 10-1500mm Diameter: 10-80mm Wall thickness: 10-50mm Filtration accuracy: 0.2-300um Layers: Single, 2 to 3, 5-layer & 6-layer or customized Porosity: 35%-80% Service temperature: -200 C to 1000 C Features: 1.) Better mechanical properties; 2.) Good stable pore size; 3.) Easy cleaning, reusable and durable; 4.) Stable pore shapes for perfect permeability; 5.) Reliable quality, big particles filtration; 6.) Attractive surface; 7.) Excellent anti-acid, anti-alkahi, resist-temperature, resist-wearing; resist-recycling; Application 1.) Oil & Gas production 2.) Water treatment; 3.) Food and beverage;  4.) Pharmacy;  5.) Chemical industry; 6.) Polymer filtration;  7.) Refine;  8.) Energy & nuclear. Process Description Through a number of technological procedures, sintered wire mesh is created. To achieve adequate contact at wire mesh intersections, precision woven wire mesh is evenly calendered.Then, under mechanical pressure in unique fixtures inside a hot furnace, one or more layers of this calendered web are laminated. The furnace is heated to the sintering temperature while being surrounded by a special environment of inert gas.The individual wires and each layer of wire have been bonded together after being carefully cooled, making the mesh solid. Compared to ceramics and sintered metal powder/particles, it has more favorable overall characteristics. Sintered mesh filters are very durable. The filter element, which is simple to maintain and has a long lifespan, can be created without the need for internal assistance.

Product Introduction The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperatures. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break. Multi-layer metal sintered mesh filter elements are widely used in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation) in machinery ships, petroleum, chemical industry, power plants, fuel, pharmaceuticals, food and other industries, such as oil sand separation in oil fields ; high temperature gas dust removal; beverage filtration; oil filtration and water treatment, etc. Product parameters Material: stainless steel 304 or 316L; Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable); Filtration accuracy: 2um-300um; Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer.

Supplier: Solvent distillation plant , ethanol distillation plant , etp, water treatment plant , effluent treatment plant, evaporator , dryer, zld plant, lab equipment supplier, lab chemical supplier, industrial equipment , storage tank , bulk tank, petrochemical plant, ethyl acetate distillation plant, supplier of chemicals, reactor , pressure vessel , instruments, plc panel ,dcs panel, mcc panel , steam boiler, agitator tank, mixing tank, blending tank, bottling plant , vodka plant , ena distillation plant , fermentation plant , cooking plant, cpu plant, dg set, dpr report. etc, industrial dryer, industrial storage tanks, lab equipment, bio cng plant, biogas plant, bioreactor, sludge settling tank, wash settling tanks, pre fermenters, culture vessel, blender, blending tank, agitator, mixing tank, shell and tube heat exchanger, reboiler, reactor, mcc electrical panel, pressure vessel, evaporator, industrial dryer, beer plant, brewery plant, ethanol distillery , grain alcohol distiller plant

Polished stainless steel powder filter elements are manufactured using high-quality stainless steel powder that has been processed using advanced technology. These filters have a uniform structure with high porosity and pore diameter ranging from 0.2�¼m to 100�¼m, and porosity between 35% to 60%. Polished stainless steel powder filter elements are available in various shapes and sizes, including cylindrical and disc-shaped. The cylindrical filter elements have a diameter ranging from 10mm to 1000mm, while the disc-shaped filter elements have a diameter ranging from 5mm to 300mm. The filter elements generate uniform filtration and have low resistance, which reduces energy consumption. Products Parameters Material: S304/SS316L Outer diameter: 5~300mm Length: 10~1000mm (more than 1000mm can be welded) Filtration accuracy: 0.2um~100um Surface treatment Polished Inlet/outlet connection Screw thread, flange Features durability, corrosion resistance, and high-temperature tolerance can be cleaned and reused multiple times Additionally, the polishing process helps to create a smoother surface, which can improve the filter's efficiency and reduce the risk of clogging. Compatibility: Polish stainless steel filters are compatible with a wide range of liquids and gases, including corrosive and high-temperature fluids. They are also resistant to many chemicals, making them suitable for use in harsh environments. Products Applications Food Industry: Polish stainless steel filters are commonly used in the food industry to remove contaminants such as bacteria, yeast, and sediment from liquids. They are used in various applications, including filtering wine and beer, filtering cooking oil, and clarifying juices and syrups. Pharmaceutical Industry: In the pharmaceutical industry, Polish stainless steel filters are used to remove impurities and particles from liquids used in drug production. They are also used in sterile filtration to remove microorganisms and other contaminants from pharmaceutical solutions. Water Treatment: Polish stainless steel filters are used in water treatment to remove impurities and particles from water. They are commonly used to filter drinking water, wastewater, and industrial process water. Compatibility with Extreme Temperatures: Polish stainless steel filters are compatible with extreme temperatures, making them suitable for use in high-temperature applications. They can withstand temperatures up to 1000 F (538 C) and are commonly used in applications such as high-temperature gas filtration.