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We are pleased to introduce Piyali Engineering Corporation, situated in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) Rotary Kiln & Cooler equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless industrial operations. Furthermore, we are Manufacturers & Suppliers of Support Roller with Shaft, Support Roller, Trunnion Wheel, Trunnion wheel shaft, Polished Grinding Supporting roller with shaft, Kiln Support roller, Cooler Support Roller, Dryer Support Roller, Ball Mill Rollers, Cement Mill Rollers, Fertilizer Plant Guide Rollers Assembly, Chemical Plant Rollers, Coal Plant supports rollers, Guide Roller for Rotary Dryer Granulator, Support Roller for Phosphate plant, Support roller for Bauxite plant etc. Support Roller Shaft, for mining and Mineral Plants. Sponge Iron Plant Rotary Kilns Support Roller with Shaft, Sponge Iron Plant Rotary Cooler Support Roller with shaft. Trust Piyali Engineering Corporation, For superior engineering solutions. With us, you get the perfect fit for your plant's needs, ensuring smooth and efficient operations. For any inquiries or further information, please do not hesitate to get in touch with us.
5052 aluminum coils is Aluminum-magnesium alloy aluminum coils. Mg is the main alloying element in 5052 aluminum coils. It is the most widely used rust-proof aluminum. The alloy is high in nature, especially fatigue resistance, plasticity and corrosion resistance, with high strength. It can not be heat-treated, the plasticity of it is good in semi-cold hardening. Itâ??s low in plasticity during cold hardening, and good in corrosion resistance with good weldability, poor machinability and polishing. The main alloying element of 5052 aluminum sheet is magnesium, and aluminum-magnesium alloy also contains a small amount of Mn, Cr, Ni, Ti, etc. Most of the Mn in the alloy forms MnAl6 except for a small amount of solid solution. In the interior of the 5052 aluminum coils, the effect of Cr is similar to that of Mn, which improves the resistance to stress corrosion cracking, improves the strength of the base metal and weld, and reduces the tendency of weld cracking, but its content generally does not exceed 0.35%. Surface Advantages of 5052 Aluminum coils: 1 - surface of 5052 aluminum coils is not allowed to have cracks, corrosion spots and traces of nitrate. 2 - The surface is allowed to have peeling, air bubbles, surface roughness. and it is also allowed to have local mechanical damage with a depth not exceeding 8% of the nominal thickness of the part where the defect is located. But the maximum depth of the defect shall not exceed 0.5 mm, and the total area of the defect shall not exceed the total area of the coils 5%. 3 - Allow the supplier to illuminate the profile longitudinally to a smooth surface. 4 - Other requirements: There are demanders and suppliers to draw up their own. Application of 5052 Aluminum coils: 5052 aluminum coils is mainly used for high plasticity with good weldability. It is also commonly used in transportation vehicles, ship sheet metal parts, instruments, street lamp brackets and rivets, hardware products, electrical enclosures, etc. It can also be used to manufacture aircraft fuel tanks, oil pipes, aerospace aluminum alloy materials, and is a typical rustproof alloy material. The atates of 5052 aluminum coils includes F, O, H12, H14,, H16, H18, H19, H22, H24, H26, H28, H32, H34, H36, H38, H111, H112, H114.
Product Introduction Automatic Marking Machine For Cylinder Making can print clear, standardized and firm marks on the printing cylinder. The marking content can be any letter, number, symbol, etc., and the editing is convenient and flexible. The gravure cylinder marking machine has stable and reliable performance, and is easy to operate and maintain. It is a professional equipment developed by our company for the rotogravure cylinder and printing industry. Product Advantage Printing cylinder marking machine Under the control of our company's customized software, the rotogravure printing cylinder marking head drives the needle through the two-dimensional workbench to perform high-frequency vibration through the pneumatic system to print a clear and complete cylinder number and other content at the center of the engraving cylinder end face.
Product Introduction Double-head boring machine for gravure cylinder adopts double knife holders, four-axis servo control system, integrated casting bed, and rectangular guide rails. rotogravure cylinder boring machine Using the most advanced numerical control horizontal 45 �° inclined bed production with digital operating system.Steel Cylinder Boring Machine has sufficient strength, rigidity and good shock absorption. Product Advantage 1.Using the most advanced numerical control horizontal 45° inclined bed production with digital operating system. 2.The roller axis and the axis of the boring cutter head from both ends are guaranteed to be on the same axis with precision 4um by high accurate test bar adjusting. 3.Both ends are processed at the same time; the efficiency is more than 3 times of the traditional processing method. 4.The roller clamping uses two sets of v-jig to fix. The boring cutter rotation speed is not controlled by the drum diameter. China boring machine manufacturers the drum maximum diameter could reach 100 mm, 200 mm, 300 mm, 400 mm or more (as clients' requirements). 5.Steel Cylinder Boring Machine chip falls on the conveying chain of the chip removal machine, collected and processed by the chip removal machine. The site is clean with a comfortable working environment. 6.Steel Cylinder Grinding Machine also has a set of external protective cover to PREVENT IRON FILINGS SPLASH with grand appearance. Simply enter the drum diameter; choose the parameters for plug hole. Very convenient operation!
Product Introduction Roto gravure cylinder proof machine is specifically designed and manufactured for rotogravure printing cylinder, adhering to Japanese economic and practical advantages. Using Linear roll guide rail drive, Gravure Prepress proofing machine can adapt to user requirements to customized the length and diameter of cylinder. Printing Cylinder Gravure Proofing machine has the hydraulic automatic control system; the single time proofing machine printing process has automatic operation function. Product Advantage 1.Gravure proofing machine with High Efficiency: Highly Integrated Operation Module and higher automation improves 20%-30% higher efficiency than the previous model. 2.Accuracy: JS Linear guide rail ensures the accuracy of the smooth and repeated positioning for the drum advance and retreat; 50x magnification ensures a clear mesh point. 3.High Transfer Rate: The pressure and energy storage system of the rubber drum and roll improves more than the previous model, so more than 5% of the meshes can transfer with engraving cylinder proofing prepress machine. 4.The front and back stroke adjustment of the drum and the opening of the left and right tailstock are realized full automation. The drum and the roller are kept on the same level to avoid the phenomenon of the left and right sleeve deviation.
Product Introduction Engravured cylinder making Nickel plating machine used to plating layer of nickel on the cylinder for perfect copper plating.Gravure Plating equipment adopts half submerged or full immersion plating. Electroplating process, the solution adopts full cycle without emissions. Product Advantage A.Scientific design, reasonable structure.Printing cylinder making production Electropalting Line combines the designer's more than ten years of design and use experience.so that the cylinder making production line fully reflects the company's product concept of Economic, efficient, practical in the design and structure. B.Machine Material Selection. Engravure cylinder electroplating tank is made of TA2 material with a long life and no leakage.electroplating equipment Anode uses two forms of hanging and rotating column.rotogravure cylinder plating liquid feeding system adopts the titanium liquid feeding pump, which has long service life and no leakage. C.Gravure cylinder full automatic electroplating production line electronic component adopts Japanese Omron inverter, which guarantees the current stability and the electric appliance service life.The Rotogravure cylinder making equipment operation adopts the programmable controller, which makes the machine achieve automation on feeding the liquid, anode automatic positioning and other operations.
Product Characteristics 1. Easy to operate Centralized touch display panel operation, pressure display, roll speed display, polishing head reciprocating times display. All the parameters could be set and adjusted according to the demands. 2. Good finish 1. The vibration frequency of the polishing head is adjusted by frequency conversion; the pressure is adjusted by cylinder which could satisfy all required vibration frequency and pressure for different crafts. 2. The moving of polishing head adopts linear guide rail and gear rack drive structure, so that the advance and retreat error is kept about 0.02 mm. 3. High precision spindle and bearing ensure the spindle smooth rotation with high precision, variable frequency stepless speed regulation in order to meet the speed needs for different processes. 3. Tailstock jacking and automatic locking, foot switch easy to operate. 4. High Automation The whole machine is controlled by German Siemens (Japan Mitsubishi) PLC, which realizes the automatic control of the whole machine. The inverter adopts imported frequency converter, which greatly improves the service life of the whole machine.
Product Characteristics 1. simple and efficient, almost all the operation could be done by touch screen man-machine interface set to run. 2. Good finish 1) The polishing head cloth wheel is accelerated by the traditional triangle belt; the pressure is adjusted by the precise current measuring device; it could satisfy all required linear velocity and pressure for different crafts. 2) The moving of the polishing head adopts the linear ball guide rail and the sliding spiral screw drive structure to make the operation more reliable. 3) high precision spindle and bearing to ensure the spindle rotation smooth, high precision, variable frequency stepless speed, to meet the needs of different process speed. 3. Low Noise, excellent sealing performance for the ventilation system. 4. Stable performance, long service life.
Product Introduction Dechroming machine for printing engraved cylinder is used for cylinder making Dechrome process,It is widely used in rotogravure cylinder making printing industry to remove surface chromium layers, gravure cylinder manufacturers the entire plating process can be set to automatic and fully automatic control Product Advantage A.Gravure Cylinder Dechroming plating Machine with Fully PLC control.Easy operation.Easy maintenance. B.Engravured cylinder making Dechrome Machine Production Line Save 70% manpower digital standard with stable Copper Alkaline Electroplating. C. Dechroming Machine for Engraved cylinders with advanced plating technology, lower working voltage , low running cost, longer functional life D.Gravure Dechrome machine with servo motor,high efficiency and precise load positioning.
Product Introduction Auto Washing machine with electronic component adopts Japanese Omron inverter, which guarantees the current stability and the electric appliance service life. gravure cylinder making machine the operation adopts the programmable controller, which makes the gravure proofing machine achieve automation on feeding the liquid, anode automatic positioning and other operations. Product Advantage A.Auto Washing machine for gravure printing cylinder with Fully PLC control.Easy operation.Easy maintenance. B.Roto Gravure Cylinder machinery Production Line Save 70% manpower digital standard with stable Copper Alkaline Electroplating. C.Electroplating washing machine with advanced plating technology, lower working voltage , lower power consume. D. Gravure Printing cylinder making Washing machine with servo motor,high efficiency and precise load positioning.
Product Detail The fully automatic plating line is improved on the basis of the traditional plating line. It realizes the centralized PLC or microcomputer program control in the whole line, which has high working efficiency, fewer operators and less floor space, stable quality, long service life and convenient maintenance. Product Characteristics1.Scientific design, reasonable structure: this machine combines designers more than ten years of design and use experience, so that the production line fully reflects the company's product concept of Economic, efficient, practical in the design and structure.2.Machine Material selection Chrome Machine: Storage tank, working tank are made of TA2 material with a long life and no leakage. Anode uses two forms of hanging and rotating column. And it is automatic positioning. Anode can adopt platinum titanium anode and lead-antimony alloys. The liquid feeding system adopts the titanium liquid feeding pump, which has long service life and no leakage. Copper Machine: ANODE can adopt two forms of hanging column and rotating column; its automatic positioning; the new type titanium filter improves the products filtering and sealing effects; titanium (TA2) heating pipe and temperature control system; Japanese Yiweiqi additive pump has high precision and long service life; the storage tank is supported by stiffening rib and sealed by fixing edge.3.The electronic component adopts Japanese Omron inverter, which guarantees the current stability and the electric appliance service life. The operation adopts the programmable controller, which makes the machine achieve automation on feeding the liquid, anode automatic positioning and other operations.
Product Introduction Auto Rotogravure Cylinder Prepress Proofing Machine is specifically designed and manufactured for engravure printing cylinder, adhering to Japanese economic and practical advantages. Using Linear roll guide rail drive, proofing prepress can adapt to user requirements to customized the length and diameter of cylinder. gravure cylinder proofing machine has the hydraulic automatic control system; the single time proof process has automatic operation function. Product Advantage: 1.High Efficiency: Proofing prepress machine with Highly Integrated Operation Module and higher automation improves 20%-30% higher efficiency than the previous model. 2.Accuracy: JS Linear guide rail ensures the accuracy of the smooth and repeated positioning for the drum advance and retreat; 50x magnification ensures a clear mesh point. 3.High Transfer Rate: The pressure and energy storage system of the rubber drum and roll improves more than the previous model, so more than 5% of the meshes can transfer. 4.The front and back stroke adjustment of the drum and the opening of the left and right tailstock are realized full automation. The drum and the roller are kept on the same level to avoid the phenomenon of the left and right sleeve deviation.
Product Features: Gravure cylinder chrome polishing machine with Fully automatic control, simple structure, small space, high efficiency, low noise, it is polishing after rotogravure chrome plating, can effectively improve the life of the cylinder roto printing, is an effective machine for chrome surface polishing. Product Introduction Engravured cylinder chrome polishing machine with Fully automatic control, simple structure, small space, high efficiency, low noise, it is polishing after rotogravure chrome plating, can effectively improve the life of the rotogravure printing cylinder, is an effective machine for Chrome Surface Processing Equipment. Product Advantage: Gravure cylinder chrome polishing machine with Good roughness and good printing-life Rotogravure Cylinder Making Chrome Machines with Water-saving system chrome polishing machine program can controls the quantity of the water and Power saving ROTO printing cylinder chrome polishing machine with Servo motor control intaglio cylinder chrome machine with Good surface finishing and good printing quality
Product Introduction Gravure cylinder copper polishing machine have two grinding heads and one copper polishing head.Gravure Grinding polisher machine can achieve a high degree of automation and can automatically grind and polish.Three-Head Copper Grinding Polishing Machine for Prepress Rotogravure Cylinder grinding head pressure is pneumatic and elastic. Product Advantage: Automatic Polishing Three Head Grinding Machine for engravured cylinder 1. High degree of automation, automatic grinding and polishing 2. The grinding head pressure is pneumatic and elastic. 3. Stable performance, can be used for rough grinding, fine grinding and polishing. 4. Good waterproof performance and reasonable sink design. 5. When working, no matter whether it is a 70-hole, 100-hole hollow plate or a shafted plate, there is no need to enter any size of the plate roll, the system automatically detects it. Start with one click and it works.
Product Introduction: Chrome dust for engravure chrome plating machine used on Rotogravure cylinder making chrome plating machine.
Product Introduction: Platinum plated Anode for gravure chrome plating machine is used in gravure chrome tank.can production as according to customer drawing requirements. Product Advantage: 1.Rotogravure Platinum plated Anode with Corrosion resistance 2.Conducts electricity well and evenly
Product Introduction: Exhaust Fan for copper/chrome machine used in rotogravure cylinder making Electroplating machine.
Product Introduction: Durable, easy to operate, more stable, and supports customer customization. Applicable engraving heads: engraving head B, engraving head C+, engraving head D, Heliosprint B engraving head, Heliosprint C engraving head, Heliosprint D engraving head Product Advantage: 1.Durable, easy to operate 2.Engravure stylus more stable
Product Introduction: Rectifier for gravure cylinder machinery Used in conjunction with rotogravure electroplating tanks. It has the functions of steady current, steady voltage, low ripple and soft start. Specifically for engravured cylinder making and printing industry Product Advantage: 1.Small size, light weight, high efficiency and high control precision. 2.Introduced international pulse-duration modulation technology, uses the IGBT power module from internationally-known company; 3.Enhance cathodic current density, With strong penetrability and adhesion, it can significantly quicken deposition rate of the plating coat, reduce the internal stress of coating , eliminates the hydrogen embrittlement, coating crystallizes will be more smooth and bright. 4.It has the constant voltage, constant current operating mode and The self-protection function of over current ,short circuit, overheating , phase lack ,etc .Also soft start function; 5.The case uses spray process ,The control system is sealed and isolated ,the internal structure adopts design of the resistant alkali and acid .Greatly increases the product service life ; 6.Standard antiseptic remote control box, Separate the power from plating tank, increases the product service life ; 7.We can provide 1)The digital timer alarm system; 2)Ampere-hour meter; 3)RS485 or CAN standard interface 4)4-20MA,0-5V,0-10V control signal interface ,etc.(The signal interface can be customized )
