Ring rolling component
J53-1000 forging press Nominal capacity 1000ton Ram stroke 700mm No.Of stroke 10 Mini shut height 700mm Table size 1200x1000mm Main motor power 90kw Weight 85000kg
Our Forging shop is specializes in professional die forging & free forging products .We have the capacity to produce 4,000 tons of forgings every year. The main products cover engineering, machinery, petroleum machinery, shipping machinery, hydraulic pressure machinery and other industries. We can provide various of carbon steel, alloy steel, stainless steel, special steel of open die forging, and all kinds of rough forging blank ring. The gears, bearings, rings, covers, box sets, blind hole box body and other products. We have passed ISO9001-2000 QUALITY SYSTEM Certification. Our forging parts can be divided in two sides. One is free forging. The other one is die forging. Our free forgings are as follows: 1, forging main shaft and flange for wind turbine 2, forging shaft, forging ring and forging tube sheet for power generation(steam turbine, gas compressor) 3, forging flange, forging tube sheet and forging pipe for petrochemical equipment(pressure vessel) 4, forging shaft, forging connecting rod and forging crankshaft for shipbuilding 5, forging gear, and forging gear shaft for gear reducer, speed variator, gear box 6, forging shaft, crankshaft and roller for heavy machinery(such as metallurgical and mine equipment, machine tool and textile machinery and so on) 7, forging parts for valve and gear pump 8, forging parts for bearring Our die forgings are as follows: 1, forging parts for engineering machinery 2, forging parts for automobile and truck 3, forging parts for railway machinery 4, forging parts for textile machinery 5, forging parts for agricultural machinery 6, forging parts for ship container 7, forging parts for fuel pump Steel frame or wooden box.
Heavy steel forgings Forgings are done as per customer requirements of required shapes and sizes
Alloy steel press forging
The aim of fly drop forge is the continuous improvement of our closed die forgings and manufacturing processes to ensure that we remain the preferred supplier of quality custom forgings. A commitment from every person within the organisation is encouraged by means of participation in improvements in our products and our closed die forging process. All products are manufactured in a way that when used in the normal accepted manner shall comply with all statutory requirements and acceptable standards of quality using the recommended reference systems and business objectives.
We super auto industries are manufacturer of wide range of automobile forging components and parts.The premium range of Automotive Products provided by comprises Connecting Rod Assembly, Motorcycle Engine Camshaft, Motorcycle Engine Crank Pin, Motorcycle Engine Rockers, Motorcycle Engine Valve Guides, etc. Fabricated to perfection, these products comply with the international quality standards.
we started new Forging Products like Automobile components, Round Rings etc. Forging of components in different sizes and capabilities. Round Ring forged for 2Ton, 4Ton, 8Ton & 16Ton ( SWL )Capacities. Our manufacturing unit in Chikhali, Pune. Ring Size - OD 136 X ID 100 X 18 MM Wire Dia. Material - C45 SWL - 2 Ton / 4 Ton.
We at Super Auto Industries are involved with manufacturing of forged hardware parts. Our facility is capable of producing the hardware parts based on the customer requirement and as per the specification of final application.
Closed die drop forging, or closed die forging, is a forging way that presses heated round metal bar into the shape we need under the pressure of the dies. It will ensure the accuracy of dimensions and little machining allowance, no structure limit, high production efficiency. General steps of closed die drop forging are: mould developing-raw material cutting-heating material-forging-trimming cutting-heat treatment-shot blasting-machining-surface treatment-package. Materials that applied in drop forging process can be stainless steel, alloy steel, carbon steel, copper and other forged materials.
Closed die forging is one of the main process for manufacturing steel forgings. Closed Die Forging is a forging process in which dies move towards each other and covers the workpiece in whole or in part. The heated raw material, which is approximately the shape or size of the final forged part, is placed in the bottom die. The shape of the forging is incorporated in the top or bottom die as a negative image. Coming from above, the impact of the top die on the raw material forms it into the required forged form.
Carbon Steel Matt Finish Chrome Plating
Forging Steel Products Unidus forging factory has a complete production equipment and technology, a production capacity of 30,000 ton per year. Main products are petroleum machinery I IV type pressure vessel forging pieces for chemical industrypower stationshippingaviationnuclear power and all kinds of engineering machinery forgings. The shape of the products are: rotor shaftproducing all kinds of forging according to the standard of home and abroad, such as flangewellhead equipment and valves which are used in oil production equipment tube forging. A broad range of forging materials GB standard carbon steelalloy steelheat resistance stainless steel and the ultra-low carbon stainless steel and so on. We also produced a batch of forging pieces according to the United States and the European standard material forgings. Has a mature production of A105 A266 A350 4130 4140 4340 F5 F11 F22 F51 F53 F91 F92 F304 L F316 L F321 L and other forgings according to the standard of ASME, ASTM. Mature Europe standard products are mainly: S235 S355 16Mo3 C422 and other carbon steel alloy steel, stainless steel forgings according to the standard of EN10025 EN10083 EN10084 EN10250 EN10283 EN10088 EN10095 and so on. With a significant feature of strong focus on researching to peer, in heat treatment section the company equip with micro-furnace, carry out experiment to new products and new materials then study its heat treatment process. At the same time, we cooperate with iron smelting company to study the Physical and Mechanical Properties of steel, reasonable mix of components. Especially for duplex stainless steel, super austenitic stainless steel, control and reasonable mix of components is very important, and it is crucial to structure control and mechanical properties. After a long-term exploration research, in the field of nuclear power and aviation, there are special requirements for those special material, we have a lot of valuable experience in the process of forging and heat treatment. In the forging process, after many years of trial practice, the company has formed a complete set of technical process from the raw materials, heating, forging to heat treatment. Especially the high-temperature alloy steel forging, our forging parts NiCr20TiAl, the content of Ni up to 65%, and its forging is very difficult. Now, the high-temperature alloy product forged by us has successfully taken place of imported products.
We are a high pressure forged fittings manufacturer in China for overseas market. Established in year 2001 we have been primarily engaged in custom all kinds of forged fittings including forged threaded fittings and forged socket weld fittings.Today with the ever increasing customers demand and to give complete service to our esteemed clients we are also dealing in all types of forged fittings Over the years apart from our quality of products what customers look forward in us are : 1) Good sourcing capability:as a matter of business practise, we have a very good working relation with all the producers and sourcing partners operating worldwide. We work as a team in understanding the need of the customers, keeping each others business interest intact so that the right product is manufactured or sourced and delivered at the right time and at the most competitive rates. 2) Huge Inventory of ready stock:We have huge inventory of elbows,tee,cross and other forged fittings running into thousands of tonnes in various grades and sizes. Such large inventory helps us to offer 'ON DEMAND' service to our clients. Other factors that worth mentioning are our Quality, flexibility and personal attention in our dealing irrespective of the size of the requirement. Today with our long standing association with clients in USA,UK,Australia, coupled with our experience and expertise in this field, our relentless efforts in giving the best quality & service to our clients at the most competitive rates have helped us to win growing customer confidence and success in our trading business. Standard wooden cases
Material: carbon steel, stainless steel, alloy steel, aluminum alloy, copper alloy, etc The scope of weight:
Wellhead forgings, including: valve body, gate, bonnet, seat, stem, flanges, tees and crosses, casing and tubing hangers, xmas trees, bop parts, rounds, tubulars, and body spools
Material: carbon steel, stainless steel, alloy steel, aluminum alloy, copper alloy, etc. The scope of weight: 0.2 kgs-50 kgs Output per year: 3000ton Surface finish: rust proofing, painting, galvanizing, power coating
Roll produced by forging steel ingot. Forging can forge the metallurgical defects such as porosity and shrinkage cavity in the ingot, break the coarse casting structure, and obtain high-quality rolls with dense structure and uniform composition. Forged steel rolls have better strength and toughness, surface hardness uniformity and fatigue resistance than similar cast rolls. (Table 1) in order to meet the specific requirements of different rolling mills and rolling conditions, different alloy elements can be added to the roll steel to improve the roll performance. A certain amount of carbon and alloy elements have the following different effects on the structure and properties of forged steel rolls: carbon can increase the hardness and strength of rolls, reduce plasticity and improve wear resistance; Manganese can increase hardenability and strength; Silicon deoxidizes and improves strength; Chromium can increase hardenability, strength and wear resistance; Molybdenum can increase hardenability, strength and thermal hardness; Vanadium can control the grain size of steel and increase the strength. See Table 2 for the main chemical composition of common forged steel hot rolls and backup rolls.
Various marine forgings and finished products assembly
Fine forging of door opener: Forging of movable rod of electric door opener.Welcome OEM customized processing, we can provide samples service.