Hydraulic Valve Block Zero Pollution And Leakage Suppliers and Manufacturers

Smith is the head purchasing of a hydraulic company from California. His purchasing of hydraulic valves in recent years has been smooth. In the last hydraulic valve block order, the parameters were normal when the hydraulic valve block approval sample was tested for the first time, but there was oil leakage in the second test on the hydraulic valve block. After rechecking, the oil leaked again in the third test on the hydraulic valve block. Smith communicated with the hydraulic valve block manufacturer for many times but without results. The manufacturer said that this is the traditional sealing process of hydraulic valve block, Smith should either accept it as is or cancel the order. Smith knew that the delivery date confirmed with the customer was due in 1 month, so it was urgent to find a new hydraulic valve block manufacturer to replace the current one. Smith checked the sealing process of no less than 20 hydraulic valve block manufacturers. They all adopted the traditional sealing method of hexagonal plug combined with and sealing gasket. Smith knew that although this sealing method is simple to operate, it has very high requirements for tightening torque. When the torque parameters are not up to standard, the hydraulic valve block is easy to leak. In order to prevent leakage, some hydraulic valve block manufacturers apply anaerobic glue on the threads. During operation, the particles of anaerobic glue fall into the valve hole, causing oil pollution or valve jamming of the hydraulic valve block. The delivery date is approaching day by day, but the new qualified hydraulic valve block manufacturer has not been found yet. Smith is worried and asks around. His friend Caleb gave him the contact information of AAK hydraulic valve. Caleb is also our hydraulic valve customer in the United States. He suggested Smith contact AAK, and told him that AAK hydraulic valve exports to European and American markets all year round and has some unique R & D processes. Perhaps AAK will be different in the sealing treatment process of hydraulic valve block. Smith directly sent us the hydraulic valve block drawing and required that the traditional sealing technology should not be used. A week later, AAK sent the hydraulic valve block sample successfully. Two weeks later, Smith informed AAK by email that the parameters of AAK hydraulic valve block were fully up to standard after 3 tests, and there was still no leakage after the 4th and 5th tests. Smith is very curious about how the sealing process of AAK hydraulic valve block is different from that of other hydraulic valve manufacturers? The vast majority of hydraulic valve manufacturers fail to seal the hydraulic valve block in place because they stick to the rules in technology. 6 years ago, AAK was eliminated by the customer due to the leakage of the traditional sealing technology of the hydraulic valve block. After that, we deci

Cuenca is a senior purchaser of AGRIA company in Spain. The boss is very satisfied with his purchasing work. Two years ago, AGRIA company developed a hydraulic equipment, and there were complaints after sales for more than half a year. The main problem was that the starting force of the hydraulic system would be insufficient, which was caused by the increase of internal leakage of the hydraulic check valves in the equipment. After Cuenca contacted the original hydraulic check valve manufacturer, the manufacturer said that some hydraulic check valves may have deviation during assembly, and he was willing to replace the hydraulic check valves with large leakage with new ones. Cuenca thought it was completely solved after replacement, but what surprised him was that less than a year after the new hydraulic check valve was replaced, the same problem occurred again. The boss was very disappointed with his purchase of hydraulic check valves this time. The manufacturer of the original hydraulic check valves still said that except for replacing the hydraulic check valves, there is no other way. Cuenca began to worry that if the same problem happened a third time, it would be too shameless. To be safe, he began to look for a new supplier of hydraulic check valves and began to test samples. At the same time, he also wanted to know why the hydraulic check valves produced by the original manufacturer leaked. In this way, Cuenca contacted AAK hydraulic valve. After several rounds of communication with Cuenca, we learned the story between him and the original manufacturer of hydraulic check valves, and suggested him to send us the hydraulic check valves with problem and provide us the drawings of hydraulic check valves at the same time. AAK engineer disassembled the hydraulic check valves of the original manufacturer and found that there were wear marks on the sealing line on the surface of the poppet valve. When the pressure oil reversely enters the hydraulic check valve, the cone cannot strictly seal the oil and cause leakage, and some oil flows out of the oil inlet. After receiving AAK's analysis, Cuenca asked us to make 4 samples of hydraulic check valves according to his drawings. Our engineers designed a new hydraulic check valve according to the service frequency and working conditions of the equipment, replacing the cone valve with the ball valve. The cone valve is prone to fatigue creep deformation and wear after working for a long time, resulting in a gap between the valve sleeve and the cone, resulting in leakage. The outer circle of the ball valve can contact the inner taper ring line, and the connecting hole can be closed to reduce the leakage caused by wear. Cuenca was surprised that AAK dared to take the initiative to modify the drawings of their hydraulic check valves, and expected to see the sample performance of AAK hydraulic check valves. Two months later, AAK sent samples of the newly designed hydraulic check valves.

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Kayden, from AH Garner company in the UK, has successfully purchased hydraulic valve blocks in Ningbo in recent years, and has cooperated with AAK on some high requirements hydraulic valve blocks for many years. He sent an email at the end of last year: I need AAKâ??s help. After communication, we learned that a new hydraulic equipment of their company was complained by customers about oil leakage in about 3 months. After inspection, their after-sales personnel found that when the equipment is switched with high-speed and high-frequency action under high pressure, the small O-ring of the cover plate of the hydraulic valve block is prone to oil leakage. The engineer asked Kayden to find the original supplier to replace the hydraulic valve blocks or cartridge valves. Unfortunately, Kayden purchased the hydraulic valve blocks and threaded cartridge valves from two factories. The manufacturer of the hydraulic valve blocks replied that the thread size accuracy of the cartridge valves did not meet the standard and caused oil leakage, while the cartridge valve manufacturer said that the accuracy of the hydraulic valve blocks did not meet the standard. The hydraulic valve blocks and cartridge valves have passed the inspection. How can there be a problem as soon as they are assembled on the equipment? Kayden suspected that the design of the hydraulic valve block was flawed, but the engineer thought the design drawing was in line with the principle. The customer didn't receive the solution, and complained to the boss, who asked Kayden to completely solve the oil leakage problem of the hydraulic valve blocks within 30 days. Now Kayden was stumped and didn't have a clue. I asked Kayden to send us the drawings of the hydraulic valve block and cartridge valve, and system principles. AAK engineers found no problems after analysis. Our engineer asked Kayden to provide the video after the equipment was started up. Combined with the system schematic diagram and equipment fault video, our engineer judged that the position of installing O-ring at the interface of hydraulic valve block and cartridge valve was inappropriate. If the position of the O-ring is lowered, and the cover plate O-ring is completely free of oil, install and fasten the cartridge valve cover plate, and produce the hydraulic valve block and cartridge valve in a same factory, the oil leakage problem of the hydraulic valve block may be solved completely. Kayden seems to have seen the dawn and asked AAK to make samples. After 25 days, AAK sent out the integrated hydraulic valve block sample. A few days ago, Kayden emailed us that it has been 3 months since the hydraulic valve block was replaced with AAK samples, the equipment works normally without oil leakage. Kayden told me that AH Garner engineer admired AAKâ??s strictness in details. It is so obvious, why didn't he find such an obvious problem?