Description of SBG800 HDPE/PP Double Wall Corrugated Pipe Extrusion Line: Features of pipe: Diameter scope: (ID) 500mm-800mm Double wall corrugated pipe line: In order to meet the demand of plastic market, HUASU Company designed and developed this HDPE Double Wall Corrugated Pipe Extrusion Line SBG800 by absorbing advanced technology from foreign countries plastic machinery industry. This HDPE Double Wall Corrugated Pipe Extrusion Line is the latest study achievement in the plastic extruding area. The whole extrusion line is suitable for the high speed extrusion of HDPE, LDPE, and PP material. The complete line adopts directly extrusion (two extruders co-extruding) and forming technology, human-machine interface control system. It makes high automation degree, reliable quality and stable production become true. And this pipe production line wins our home and abroad customers good reputation.
HDPE Double wall corrugated pipe extrusion line Main features -- It adopts efficient screw and notched barrel, the inner and outer walls are separately extruded by two extruders for using different materials and ensuring efficient extruding. -- A high speed of production can be ensured by the corrugated forming system and forced cooling system combined with water and air cooling during constant production. The advanced programmable lubricating system decreases abrasion of mould blocks to a minimum while lengthening their lifespan and ensuring running precision and stable quality. -- The advanced inline double wall belling function can reach or exceed the requirement of the state standard, completely solving disadvantages of the pipe's creep and leakage of sealing in sockets. -- Co-extrusion die with special structure makes the inner and outer walls even and stepless adjustable, and forming stable. -- The cast mould blocks are made from special alloy for high precision and strength and excellent radiation effect. -- A professional PCC (B&R, Austria) control system is adopted with 15" touched colour screen for high automation, reliable running and easy operation. -- It adopts a quick changing system for the mould blocks. -- The optimum design of crest provides a perfect combination of higher ring stiffness and lower unit weight. -- Long-distance communicative function can realize tele-diagnosis and maintenance. -- The key and new product of the State. -- It is certified for CE quality system by China Quality Certification Centre.
Diameter scope: (id) |¦ì50mm-|¦ì200mm Double wall corrugated pipe introduction Double wall corrugated pipe (id|¦ì50mm-|¦ì200mm) is a new type of plastic pipe. It has many advantages, such as high ring stiffness, high strength, light weight, noise damping, high uv stability, long life, good bend, high pressure, high impact strength, strong corrosion resistance, and cold and heat resistance and so on. It can be put sealed rubber ring in the troughs of the pipe¡¡¥s two sides. It has a very good waterproof seal. Double wall corrugated pipe can be laid in poorer sections of the geological and used for faster construction. Double wall corrugated pipe also can be widely used in communications, telecommunications, and cable lying. Double wall corrugated pipe line features: In order to meet the demand of plastic pipe market, huasu company designed and developed this hdpe double wall corrugated pipe extrusion line sbg 200 by absorbing advanced technology from foreign countries plastic machinery industry. This corrugated pipe extrusion line is the latest study achievement in the plastic extrusion field. This extrusion line is suitable for the high speed extrusion of hdpe, ldpe, and pp material. Sbg 200 hdpe double wall corrugated pipe extrusion line adopts directly extruding (single extruder or two extruders¡¡¥ co-extrusion) and formi
Extruder: High speed, high efficiency extrusion single screw extruder is specially designed for extruding PE material, grooved barrel, equipped with the lower noise fan, high speed and hard gear reducer. The inner and outer layers of the corrugated pipe are independently fed material by two extruders. It can make the inner and outer layers produce different material and guarantee high efficiency extruding. Die head: The extrusion die head has two channel structure, nitriding and polishing handling, special designed mouth molds, suitable for different material and different ring stiffness pipe production. The special molds structure assures the inner and outer layer wall thickness even and forming stability. Corrugator : Corrugator is adopted horizontal structure with shuttle type transmission, equipped with advanced water cooling system and vacuum forming system. It greatly increases the production speed. Special belling on line function decreases investment cost and improves production efficiency. Reducing quantity of mold blocks can reduce investment cost and energy consumption. Mold blocks adopt Siemens servo motor drive and advanced self-lubrication system. It assures moving accuracy and plastic pipe quality stability. Mold blocks: They are corrugated forming molds which are formed by special aluminum alloy material through precision casting. They have high precision and strength, and excellent heat dissipation. Cutting machine: High-strength alloy steel blade, Rotary cutting, smooth pipe incision, dustless cutting. The tracking device makes the cutting location precision. Germany Siemens professional PLC programmed controlling system makes operation easy and sensitive. Control system: It adopts Siemens professional PLC control system, 15 "large color touch screen human-machine interface, high automation, reliable running, easy operation, remote communication function which can realize remote fault diagnosis and rule out the possibility.
Double-wall corrugated pipe extrusion line that we successfully developed is including twin-screw extruder, special forming mould, forming machine, planetary cutting unit and pilling up unit. It can realize online belling according to the requirement of user. Export packaging.
Extruder: It has high speed high efficiency screw, hard gear surface, FUJI invertor. This structure assures the material evenly heating, good plasticization and the extruding speed and efficiency. Corrugator: Close structure. Mold blocks through the gear transmission. Mold plate has water flowing to get cooling efficiency. The pipe cooling type is wind. This structure ensures high speed production and cooling. It can produce inner and outer layer smooth and corrugation uniformity pipe one time matching the corresponding molds. Mold block: The design of structure is reasonable, wind cooling and replacement of the module is convenient and reliable. Winding machine: Torque motor, single/double station winder.
Extruder: HDPE/MDPE pipe extrusion line adopts high speed and efficiency of single screw extruder.The screw has barrier unit, special material mixing components and new style of barrel grooves. The extruder is equipped with low noise fan, ceramic heating ring, high speed hard gear reducer; full-automatic vacuum loader. This configuration assures good plasticization and mixing effect. It also assures high speed, stable production and great output. Pipe Marking Line: It is extruded by single screw extruder SJ30/25 through the composited extrusion die. Die Head: The material of the die head is high quality 40Cr. It is the most advanced spiral or lattice die head in the world, which assures stable extrusion in the production process. In order to fit the performance of PE material and assure the stability of pipe diameter and roundness when producing thick-wall pipe with high speed, we adopt water film lubricating and water (or oil) circulation cooling. Vacuum Calibrating Water Tank: The body is made of high hardness and good quality stainless steel board. It has advanced water circulation and high pressure cooling system, vacuum adjusting equipment and accurate water temperature and water level automatic controlling system. The accurate bronze calibrating sleeve ensures cooling speed and molding pipe. It can be three-dimension adjusted up & down and left & right. Water Spray Cooling Tank: The body is made of stainless steel and the ductcoat is transparent soft PVC curtain. Stainless steel float adjusts water level and electricity controls water temperature. The nozzle material is ABS engineering plastic. The frame of the machine can be adjustable up and down. There is roller in the tank. Haul-off Machine: We can offer two tracks, three tracks, four tracks, five tracks and six tracks Haul-off machine according to different diameter and wall thickness of the pipe. It adopts frequency conversion. Every traction frame transfers with chain which ensures every track moving simultaneously. It is pneumatic and mechanical combination clamping. The bearing has special structure which can effectively reduce the installation error. Cutting Machine: It is automatic dustless cutting machine. Smooth cutting section, synchronous frequency conversion drive, high accuracy and low noise. Large diameter pipe uses full-automatic planetary cutting machine. It is synchronization with the whole production line. The flexibility adjustment for the blade place and cutting depth assures cutting machine reliability. Control System: We can offer SIEMENS PLC controlling system which is intelligent controlling system. Also we can offer ordinary controlling system which use SIEMENS electrical parts, Omron temperature controller. Intelligent control makes the operation simpler.
1. Diameter Scope: (ID) |¦Ì32mm-|¦Ì63mm 2. Double Wall Corrugated Pipe Line Features: In order to meet the demand of plastic pipe market, HUASU Company designed and developed this Double Wall Corrugated Pipe Extrusion Line by technology Innovation. SBG-63 adopts directly extrusion (single extruder or two extruders¡¡¥ co-extrusion) and forming technology. It makes high automation degree, reliable quality and stable production become true. Extruder: High speed and efficiency single screw extruder, grooved barrel, equipped with the lower noise fan, high speed and hard gear reducer. It can make the inner and outer layers produce different material and guarantee high efficiency extrusion. Die Head: It adopts spiral type special structure design, small volume, and clean flow. This structure can effectively eliminate internal stress of corrugated pipe, remove the weld pipe vestige, and make the corrugated pipe inner and outer layer wall thickness even and forming stability. Corrugator: Corrugator adopts chain type transmission, equipped with open water cooling system. It greatly increases the production speed. Mold Blocks moving adopts advanced synchronous upper and lower mechanical drive system. It assures moving accuracy and plastic pipe quality stability. Advanced self-lubricating system makes the forming molds and mold plates abrasions minimize and greatly extend the service life. Winder¡êoTorque motor, single/double station automatic winder. Control System: This production line adopts SIEMENS PLC control system, color touch screen human-machine interface, reliable running, easy operation, remote communication function which can realize remote fault diagnosis and rule out the possibility. Or adopts normal control system according to customer¡¡¥s requirement. Main Technical Parameter: Pipe Diameter 32-63mm Extruder SJ-55/28 + SJ-45/28 L:D 30:1 Main motor power 29.5kw Corrugator Power
Re with shuttle type transmission, equipped with advanced water cooling system and vacuum forming system. It greatly cation precision. Germany siemens professional plc programmed controlling system makes operation easy and sensitive. Control system: it adopts siemens professional plc control system, 15 "large color touch screen human-machine interface, high automation, reliable running, easy operation, remote communication function which can realize remote fault diagnosis and rule out the possibility. Main technical parameter
Single Screw Extruder: High Speed, High Efficiency Extrusion Single Screw Extruder Is Specially Designed For Extruding Pe Material, Grooved Barrel, Equipped With The Lower Noise Fan, High Speed And Hard Gear Reducer. The Inner And Outer Layers Of The Corrugated Pipe Are Independently Feed Material By Two Extruders. It Can Make The Inner And Outer Layers Produce Different Material And Guarantee High Efficiency Extruding. Die Head: The Extrusion Die Head Has Two Channel Structure, Nitriding And Polishing Handling, Special Designed Mouth Molds, Suitable For Different Material And Different Ring Stiffness Pipe Production. The Special Mold Structure Assures The Inner And Outer Layer Wall Thickness Even And Forming Stability.
Corrugator: corrugator is adopted horizontal structure with chain type transmission, equipped with open water cooling system and vacuum forming system. It greatly increases the production speed. The belling on line function decreases investment cost and improves production efficiency. Mold block moving adopts synchronous upper and lower mechanical drive system and advanced self-lubrication system. It assures moving accuracy and pipe quality stability. Mold blocks: they are corrugated forming molds which are formed by special aluminum alloy material through precision casting. They have high precision and strength, and excellent heat dissipation. Cutting machine: high-strength alloy steel blade, rotary cutting, smooth pipe incision, dustless cutting. The tracking device makes the cutting location precision. Germany siemens professional plc programmed controlling system makes operation easy and sensitive. 230
Control system: it adopts siemens professional plc control system, 15 "large color touch screen human-machine interface, high automation, reliable running, easy operation, remote communication function which can realize remote fault diagnosis and rule out the possibility. Main technical parameter: Component 230
HDPE double wall corrugated pipe extrusion line, UPVC double wall corrugated pipe extrusion line, hdpe water supply, gas distribution pipe extrusion line, pe steel band reinforced sprial pipe extrusion line.
Description of SBG500 HDPE/PP Double Wall Corrugated Pipe Extrusion Line: Diameter scope: (ID) 200mm-500mm Double wall corrugated pipe line Features: The corruated pipe production line is developed with the ninety times advanced technology of West Europe by our company. The machine is equipped with double tube single-control stainless steel spraying shaper to form a production line. It avoids a waste condition when one tube is adjusted and the other one is affected. The auto single-control double haul off and cutter are combined with the front shaping technology to make operation more flexible. Let you enjoy economic benefit which is brought about by separately control double-tube extruding. It can make fully use of the extruding capacity of the extruder. Even if it produces small diameter pipe,it can get great output,too.
Description of SBG500 UPVC Double Wall Corrugated Pipe Extrusion Line: Diameter scope: (OD) 160mm-500mm Double wall corrugated pipe line Features: UPVC Double Wall Corrugated Pipe Extrusion Line SBG500 developed by us absorb advanced technology from foreign countries plastic machinery industry. This UPVC Double Wall Corrugated Pipe Extrusion Line is the latest study achievement in the plastic extruding area. The whole extrusion line is suitable for the high speed extrusion of UPVC material. The complete line is adopted human-machine interface control system. It makes high automatical degree, stable production and great output become true. We adopt one efficiency conical twin screw extruder with high extrusion capacity in this line. There are special designed co-extrusion moulds made by alloy steel for making huge diameter UPVC corrugated pipe. Double spiral design with excelent quality alloy steel of the moulds can meet all of the production requirements. This plastic corrguated pipe machine is made of vibration sieve, high speed mixer machine and cooling machine, material feeder conical double screw plastic extruder,(single screw extruder) handpiece, double-wall accordion pipe shaper, plastic pipe-expanding machine, pilling bin, water chilling unit, air compressing machine. It can be used to produce PVC, PE plastic double-wall accordion pipe and plastic single-wall accordion pipes.
Qingdao HUASU Machinery Fabricate Co., Ltd designs and develops HDPE/MDPE water supply pipe production line and gas pipe production line by itself. It has many features, such as: special structure, high degree automation, easy operation, continuous produce stable and reliably and so on. It is also applicable for high speed extrusion of PE,PP,PPR,PERT,ABS etc. Plastic Pipes produced by this line have excellent stiffness, flexibility, high mechanical strength, resistance of environmental stress cracks, resistance to creep deformation, heat-linkage and so on. It has become the first choice for the city gas pipe and outdoor water pipe. HDPE/MDPE pipe extrusion line mainly includes single screw extruder, molds, vacuum calibrating water tank, spray water cooling tank, haul-off machine, cutting machine and overturning bracket. Extruder: HDPE/MDPE pipe extrusion line adopts high speed and efficiency of single screw extruder.The screw has barrier unit, special material mixing components and new style of barrel grooves. The extruder is equipped with low noise fan, ceramic heating ring, high speed hard gear reducer; full-automatic vacuum loader. This configuration assures good plasticization and mixing effect. It also assures high speed, stable production and great output. Pipe Marking Line: It is extruded by single screw extruder SJ30/25 through the composited extrusion die. Die Head: The material of the die head is high quality 40Cr. It is the most advanced spiral or lattice die head in the world, which assures stable extrusion in the production process. In order to fit the performance of PE material and assure the stability of pipe diameter and roundness when producing thick-wall pipe with high speed, we adopt water film lubricating and water (or oil) circulation cooling. Vacuum Calibrating Water Tank: The body is made of high hardness and good quality stainless steel board. It has advanced water circulation and high pressure cooling system, vacuum adjusting equipment and accurate water temperature and water level automatic controlling system. The accurate bronze calibrating sleeve ensures cooling speed and molding pipe. It can be three-dimension adjusted up & down and left & right. Water Spray Cooling Tank: The body is made of stainless steel and the ductcoat is transparent soft PVC curtain. Stainless steel float adjusts water level and electricity controls water temperature. The nozzle material is ABS engineering plastic. The frame of the machine can be adjustable up and down. There is roller in the tank. Haul-off Machine: We can offer two tracks, three tracks, four tracks, five tracks and six tracks Haul-off machine according to different diameter and wall thickness of the pipe. It adopts frequency conversion. Every traction frame transfers with chain which ensures every track moving simultaneously. It is pneumatic and mechanical combination clamping. The bearing has special structure which can effectively reduce the installation error. Cutting Machine: It is automatic dustless cutting machine. Smooth cutting section, synchronous frequency conversion drive, high accuracy and low noise. Large diameter pipe uses full-automatic planetary cutting machine. It is synchronization with the whole production line. The flexibility adjustment for the blade place and cutting depth assures cutting machine reliability. Control System: We can offer SIEMENS PLC controlling system which is intelligent controlling system. Also we can offer ordinary controlling system which use SIEMENS electrical parts, Omron temperature controller. Intelligent control makes the operation simpler. Main Technical Parameter: Model Pipe Diameter (mm) Extruder Speed (m/min) Max.Output (kg/h) Total Power (kw) Dimension L¡ÁW¡ÁH SRQG-63 Ø20-Ø63mm SJ-65¡Á30 1.5-12 120 65 30 ¡Á2.2 ¡Á2.5m SRQG-110 Ø20-Ø110mm SJ-90¡Á30 2-12 220 110 32 ¡Á2.2 ¡Á2.6m SRQG-160 Ø63-Ø160mm SJ-90¡Á30 1.3-6 300 150 32¡Á2.2 ¡Á2.8m SRQG-250 Ø75-Ø250mm SJ-90¡Á33 0.7-4 400 200 40 ¡Á2.2 ¡Á3m SRQG-315 Ø110-Ø315mm SJ-90¡Á33 0.5-3.5 400 200 40 ¡Á2.2 ¡Á3m SRQG-400 Ø160-Ø400mm SJ-120¡Á30 0.3-2.4 550 280 42 ¡Á2.2 ¡Á3m SRQG-500 Ø200-Ø500mm SJ-120¡Á30 0.3-1.9 700 360 42¡Á2.3 ¡Á3.5m SRQG-630 Ø315-Ø630mm SJ-120¡Á33 0.2-0.7 800 450 50 ¡Á2.3 ¡Á3.5m SRQG-800 Ø400-Ø800mm SJ-120¡Á33 0.1-0.6 1100 560 50¡Á2.5 ¡Á4m SRQG-1200 Ø630-Ø1200mm SJ-150¡Á33 0.05-0.5 1300 720 65¡Á3¡Á4.5m Suit for shippment.
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Description of SBG315 HDPE/PP Double Wall Corrugated Pipe Production Line: Diameter scope: (ID) Φ90mm-Φ250mm Only maker in China adopt precise compression casting forming mould. Adopt integer compression cast technics, inner vacuum air channel is once casting moulding,of higher intensity,precise dimension,dense texture,long lifetime,avoid intensity decreasing caused from twice process,much better than traditional casting technics. This Corrugated Pipe Extrusion Line is the latest study achievement in the plastic extrusion field. This extrusion line is suitable for the high speed extrusion of HDPE,LDPE and PP material. SBG 200 HDPE Double Wall Corrugated Pipe Extrusion Line adopts directly extruding (single extruder or two extruders' co-extrusion) and forming technology,human-machine interface control system.