The feature of the PCD inserts:
1. The PCD insert meets the international ISO standard, size can be customized too.
2. In highly abrasive, extremely hard harsh geological environmen.PDC insert' life can reach 3~5 times than the normal carbide inserts.
3. The cutting edge of PCD insert is sharp, the hardness and wear resistance of the PDC insert is 100 times than the carbide inserts (theoretical value). It can realize high speed cutting and hard material cutting with high work efficiency and facilitate fast clamping.
4. Our PCD insert can be used repeatedly, which helps to lower your processing cost.
5. Reduce equipment loss and influence to the device of load mutations.
PCBN Products: Grade & Option For Machining
Place of Origin:
Hunan, China (Mainland)
Brand Name:
ZZ Hardmetal
Model Number:
standard
Material:
Hard Alloy
Usage:
External Turning Tool
Hardness:
3000~3400HV(MPa)
Coating:
PCD/PCBN
Workpiece:
steel, cast iron, non-ferrous metal stainless steel, aluminium
Quality:
long life and high working efficiency
Application:
Machining Cutting
coating Grade:
ZZ3500, ZZ3600, ZZ7000, ZZ7500, ZZ7600, ZZ9000, ZZ9500, ZZ9600
Certification:
ISO9001:2008
Cutting Condition:
Dry/ Wet
keyword:
diamond insert
INSERT, CUTTING TOOL: TYPE TURNING, SHAPE ROUND, SIZE DIA 9.53 MM, THICKNESS 3.18 MM, MATERIAL CUBIC BORON NITRIDE, RAKE 0 DEG, FFT: TOLERANCE S 0.13, TOLERANCE IC 0.05,
Toothbrush formula produced by OT (Parents) which can be used to brush your teeth
between the teeth. The Oral Care Formula has its own characteristics: The bristles of the
brush function to brush the teeth between them, the brush head is the location of the
brush head, the brush neck helps to reach areas that are difficult to brush in the form of
dentist tools, the handle bar is useful for holding the brush with the protrusions for a
stronger grip, the hole can function as a hanging place.
Available in 10 variant:
- Active Clean
- Wave
- Diamond Crystal
- Diamond
- Trendy Bling
- Trendy
- Ripple
- System
- Double Action
- Zap
Reddish metal (face-centered cubic); very ductile. It is a good conductor of heat and electricity (next to silver).
Widely used in powder metallurgy, electrical carbon products, diamond tool products, electronic materials, conductive materials, chemical catalysts, pharmaceutical chemicals, filters, radiating tubes and other mechanical and electrical parts and electronic aviation field.
Product name
Copper powder
CAS No
7440-50-8
Size
8~12um
Sublimation
500 degree
Shape
Powder
MW
63.55
Specific gravity
3.597 g/mL at 25 �°C
Applications
1. Used as a raw material for smelting and electrolyzing copper;
2. Used in powder metallurgy parts, diamond saw blades, friction materials, electrical carbon products and chemical catalyst;
3. It is mainly used to make conductive devices and alloys (bronze, brass, white copper, etc.);
4. Mainly used as raw material for copper smelting industry.
Nickel is a hard, ductile and ferromagnetic metal that is highly polished and resistant to corrosion. Nickel is a ferrophilic element. The core is mainly composed of iron and nickel elements. In the crust, iron-mafic rocks contain more nickel than silico-alumina rocks. For example, peridotite contains 1,000 times more nickel than granite, and gabbro contains 80 times more nickel than granite.
On October 27, 2017, the World Health Organization's International Agency for Research on Cancer released the preliminary list of carcinogens for reference. Nickel compounds are in the list of carcinogens, metal cobalt, metal nickel and 66-67% nickel, 13-16% nickel. Chromium and 7% iron alloy powders for implantation of foreign bodies in vivo, nickel metal and nickel alloys are on the list of Class 2B carcinogens.
Niclkel powder is mainly used in atomic energy industry, conductive materials, battery electrode materials, chemical catalysts, hard surface spray welding, special welding rods, porous filter materials, magnetic materials, contact materials,
Diamond tools, automobile manufacturing, cemented carbide, high-temperature high-strength alloys and other powder metallurgy fields.
Characteristic.
Cobalt powder is gray and irregular, soluble in acid, magnetic, easy to oxidize in wet air. It is widely used in aviation,
aerospace, electrical, mechanical manufacturing, chemical and ceramic industries. Cobalt based alloys or cobalt containing alloy steels are used as high temperature heat-resistant parts and important metal materials in atomic energy industry as blades, impeller, conduit, jet engine, rocket engine, missile component and chemical equipment of turbine.
As a binder in powder metallurgy, cobalt can ensure the toughness of the hard alloy. Magnetic alloys are indispensable materials in modern electronics and mechanical and electrical industries, which are used to make various components of sound, light, electricity and magnetic materials. Cobalt is also an important part of permanent magnetic alloys. In chemical industry, cobalt isused in high alloy and anticorrosive alloy, and also used in colored glass, pigment, enamel, catalyst and desiccant.
Application
-Water atomized cobalt powder has a relatively coarse grain size, which can be used in welding materials to improve its toughness, impact resistance and wear resistance.
-Reduced cobalt powder is in fine size and high purity, can be widely used in diamond tools, powder metallurgy,
1, 2-hexadiol is an important chemical raw material, which is widely used in the ink of color inkjet printers, advanced cosmetics and synthetic raw materials in the pharmaceutical industry
Application:
1, The application of ink printer is a tool widely used in contemporary society, 1, 2-hexanediol can be used as a raw material for inkjet printing ink in the printer, and it is increasingly widely used.
2. Application in cosmetics 1, 2-hexanediol is added to daily necessities, used as a preservative in contact with the human body, with sterilization and moisturizing effects, while not having a negative effect on human health.
3. 1, 2-hexanediol is mainly used as chemical raw materials in the pharmaceutical industry, which provides the basis for the development and utilization of downstream products.
4. Other applications 1, 2-hexadiol can be used in advanced coatings, advanced glue, binders, etc., and is also an organic synthesis intermediate, which can manufacture 1, 2-hexadiacid and amino alcohol and other downstream products.
Specifications:
Items Specification
Apperance Colorless transparent oily liquid
Assay%
99.0%min
Refractive index 1.41-1.43
Specific Gravity
0.94-0.958
Water
0.2%max
PCD forming tool is your professional and accurate tool in batch processing.
Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications.
It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency.
With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used.
Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production.
Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD forming tool is your professional and accurate tool in batch processing.
Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications.
It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency.
With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used.
Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production.
Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD grooving tools are used for finishing processing ring grooves of piston.
Specification
More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs.
Applications of PCD grooving tools:
Grooving aluminum alloy pistons and non ferrous parts. The PCD external grooving tools are used to groove and cut various materials including copper, aluminum,copper alloy, aluminum alloy, tungsten carbide and nonmetal work pieces.
Advantages of PCD grooving tools:
* The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing.
* PCD grooving tools with high precision, good wear resistance.
* The PCD ring grooving tools' precision can reach 3 -4 �¼m .
* Piston is made of aluminum alloy containing more than 17% silicon , has strong wear resistance that needs more high wear resistant PCD tools to process.
* The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools.
* Ewag precision Manual grinding machine
* Technical team with over 10 years experience
PCD inserts can be used for cutting other non-ferrous metals such as aluminum alloys and non-metals such as fiber-reinforced plastics (GFK and CFK), hard rubber, wood, fiberboard, melamine resin polymer materials and fiber-reinforced metals (MMC).
Using cutting tools with diamond coating, you can get faster cutting speed and longer tool life, and the quality and accuracy of the surface of the processed material will be higher.
Specification
95%-99% of the components of PCD (polycrystalline diamond) are carbon isotope C12, and its thermal conductivity is 50% better than natural diamond and 2 times faster than copper.
Diamond is a hard material, using a special high temperature and high pressure process, a tight layer of polycrystalline diamond can be pasted on the cemented carbide substrate
More SuperHard PCD cutting tool blanks in the size of 5�¼mã??10�¼m and 25�¼m can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic,intensified planks and non-farrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm.
PCD Cutting Tool Blanks Application Recommendation
* W5 fine grain size(excellent surface finish)
Characters: Average grain size: 5�¼m, High diamond content over90%, Laser cutting ,wire EDM cutting
Applications:Aluminum, Brass/Copper,Precious metals, Wood composites,Plastic
* W10 medium grain size (excellent resistance, good surface finish)
Characters:Average grain size: 10�¼m, High diamond content over 90%, Laser cutting ,wire EDM cutting
Applications:ï¼?14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides
* W25 coarse grain size(Long life, extremely high wear resistance)
Characters:Average grain size: 25�¼m, High diamond contentover 90%, Laser cutting ,wire EDM cutting.
PCD cutting tool blanks, PCD blanks
Size: 62mm PCD blanks, 58mm PCD blanks, 51mm PCD blanks, 48mm PCD blanks, etc.
Type: Triangle, Cylindrical, Square, Flake, etc.
Application: PCD blanks are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum.
Details
More SuperHard PCD cutting tool blanks in the size of 5μmã??10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm
PCD Cutting Tool Blanks Application Recommendation
* W5 fine grain size (excellent surface finish)
Characters: Average grain size: 5μm, High diamond content over90%, Laser cutting, wire EDM cutting
Applications: Aluminum, Brass/Copper, Precious metals, Wood composites, Plastic
* W10 medium grain size (excellent resistance, good surface finish)
Characters: Average grain size: 10μm, High diamond content over 90%, Laser cutting, wire EDM cutting
Applications:ï¼?14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides
* W25 coarse grain size (Long life, extremely high wear resistance)
Characters: Average grain size: 25μm, High diamond content over 90%, Laser cutting, wire EDM cutting
Applications:14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/ castiron), sintered ceramics and carbides
Hot Sale Tool Parts CNMG Indexable Tungsten carbide inserts
The advantages of our tungsten carbide inserts:
Various types for choice
Minimized quality deviation-stable tool life
Good combination of a grade and chip breakers-entended tool life and enhanced cutting performance
Optimized blade design-improved surface finish
Strict quality control with good quality.very competitive price compared with brand inserts
Introductions of Moresuperhardâ??s PCD inserts
In recent years, the development of cutting machine technology has continuously increased its spindle speed and feed rate, so that it can achieve rapid cutting with higher cutting speed, greater material removal rate, and higher precision. Tools like superhard materials put forward more demands. Only a few years ago, the spindle speed of some machine tools was only 6,000r/min, but now it has reached 30,000 to 40,000r/min, and the axis movement acceleration can reach 2G. With the support of powerful computer capabilities, this machine tool can realize the motion functions required for processing. In order to convert this speed advantage into a machining advantage at the point of action, it is necessary to use the corresponding tool material. However, if you use cemented carbide tools, the cutting speed can only reach 400m/min; while the cutting speed of PCD tools can reach as high as 3,000m/min. In addition to higher processing speeds, the main advantages of PCD and PCBN tools include longer tool life, and in most cases better surface quality, reduced tool changes, and reduced non-motorized man-hours. The following are some of the application areas of PCD and PCBN tools brought about by their high hardness and high wear resistance
Advantages of Moresuperhardâ??s PCD inserts
Strong corrosion resistant, perform a good thermal stability and red-hardness
CBN cutting tools have properties which resist chipping and cracking and provide uniform hardness and abrasion resistance in all directions. They may outperform conventional cutting tools by as much as 50 times.
The high chemical stability allows for PCBN to be stable up to 1000 C and no reaction with Fe, Ni, CO etc.
Cutting hard and tough Materials. CBN cutting tools are so hard that they can efficiently machine steel with hardness of Rc 45 and above
Easy grinding and EDM cutting. Uniform surface finish, surface finishes of less than 10 micron
Service:
Detailed Specifications can be customized!
Provide after-sales service.
Technical support on usage.
Return and exchange of products for non-human reasons.
About us:
MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries. With innovative and creative development conception, MORESUPERHARD is tirelessly striving to provide excellent design, superior quality and perfect service to world-wide customers. More than 1000+ customers benefit from our professional technical services.
The PCD Standard Inserts are made by imported element 6, GE raw materials, used high-precision peripheral grinder to produce high-quality PCD tools. PCD Standard Inserts are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing.
