Basic structure: Highly integrated fully hydraulic driving system; Digital input, Chinese and English display, programmal control system; hydraulic coupling system (upper and lower tup counterblow in the midair with equal stroke and speed); striking system with precision guide for upper and lower tup; auxiliary hydraulic systems for guide rails automatic lubrication, hydraulic oil temperature automatic control and filtration; Compact construction with hydraulic driving systems on the top and damping vibration isolation system at the bottom; Two ejectors with overload protection in the lower tup Performance Characteristics: High accuracy. Striking energy and step can be controlled accurately; Automatic operation. It can be operated with robot to realize automation. Less or no vibration. Upper and lower tup counterblow in the midair with equal energy completely avoids impact to the foundation; High efficiency and energy saving. Energy utilization ratio can be up to 65% and striking efficiency can be up to 95%; Fewer investment. The cost of workshop and isolated foundation will fall a lot and it has a high cost performance ; Lower using cost. Effective control of the striking energy can improve forging hammerí»s reliability and improve die life. Packed by wooden cases Different hammer has different size.
Basal construct U-shape high rigidity cast steel hammer framework Adjustable actinoid wide guide rails The hammer tup and hammer frame work will strike each other with equal energy . The weight of hammer framework is much heavier than hammer tup which ensure the working reliability. The hydraulic dynamic system is designed in separately side-set and centralized control It has man-machine conversation screen, automatically diagnosing the malfunction and showing in Chinese or English. Striking energy controlling and programmed striking controlling can be realized Performance and Feature High efficiency, energy saving. The usage of energy can up to 65% while the striking efficiency can up to 95%. U-shape hammer framework with high rigidity and high accuracy, adjustable actinoid wide guide rail structure as well as exactly controlling of striking energy are the preliminary condition of accurately forging. Less or no vibration. The hammer tup and hammer frame will strike each other with equal energy. When the hammer works, there is less or no vibration which is suitable for the requirement of environmental protection. Fewer investment. The hammer not only has a higher cost performance but also can reduce the investment of workshop and vibration insulation foundation. Lower using cost. Effectively controlling the striking energy can lessen the vibration, reduce the noise, improve the equipmentíªs reliability as well as extend the die-life. packed by wooden cases different hammer has different size
CHK PLC fully hydraulic die forging hammer, CTK PLC fully hydraulic die forging hammer, CDK PLC hydraulic counterblow hammer, CDKA PLC hydraulic counterblow hammer.
Technical Feature: Fully hydraulic driving Striking controlled by programmable controller and digital inputting. U-shape integrated cast steel construct of hammer frame Actinoid wide guide rails construct Elastic thin hammer rod Man-machine conversation screen and automatically displaying malfunction The hydraulic knockout system and shock absorbers can be supplied according to the customeríªs requirement. Advantage of CHK High efficiency low energy cost high operating reliability and safety Firmness durability good rigidity and high accuracy The striking energy and striking sequence can be set optionally Quickly return speed without closing the die Simplified and flexible operation Application Suitable for the products with small batch. Suit to forge abnormity parts exactly. Suit to forge with several mold cavity and closed die forging. Suitable for powder forging alloy steel forging and non-ferrous metal forging. package by wooden cases different hammer have different size
It is obvious economically to innovate out-of-date steam hammer into hydraulic power tup, this is called model ctk plc fully-hydraulic die forging hammer, which can save much cost comparing to buying a new set fully-hydraulic die forging hammer. Basal construct It has high integrated fully hydraulic driving system, and no need of pump chamber and hydraulic station on the ground Striking can be controlled by programmable controller and digital inputting Long hammer tup construct can enhance the working accuracy Striking energy and striking sequence can be set optionally; no surplus striking energy which can avoid noise and increase the die life It has man-machine conversation screen, automatically diagnosing the malfunction and showing in chinese or english. Performance and feature High efficiency and energy saving Constant quality of forging parts Lower run cost Wide application Lower investment cost Easy maintenance and operation Package by wooden cases Different hammers has different size
Baixie hammers become more and more popular. The forging hammers are widely applied in producing automobile parts, motorcycle parts, hydraulic tubes, hardwares, surgical instruments, hand-tools, stainless steel tableware, spaceflight industry; they are also the ideal equipment of manufacturing abnormal parts, such as, connecting rods, bend axes, rockers, fork, stainless steel knives and forks to forge and form precisely, and at the same time the die forging hammers can be operated with robots to realize automation. Package by wooden cases Differnet hammer has different size.
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PLC fully-hydraulic die forging hammer, innovated with the worldwide advanced technology of forging , is such product of machine-electrical integration with hi-tech & autonomic intellectual property developed in China, a new type of CNC forging equipment with high efficiency, energy-saving and environmental protection features. It's the key science and tech project in the í¦Fifteenth planningí¦ of Jiangsu province and No. 1 in China at the moment and the tech. has reach up to the advanced level of the same kinds products in the world. In 2002, the fully-hydraulic die forging hammer is patented by Chinese Government. Main Structural Characteristics A Intellectual CNC system PLC fully-hydraulic die forging hammer is equipped with on-line electronic monitors system for pressure, temperature and cleanness and PLC energy control unit as well as logic monitoring system. The electronic monitors are used to guarantee normal operation of the hydraulic system while MSP processor will be responsible for comprehensive analysis technical data collected from on-line sensors, such as: tooling data, working oil pressure, blank deformation, etc and then realizing automatic control for striking energy after calculation of those data and further come to the logic monitoring for the whole working procedure. With precise striking energy control, it can not only reduce vibration and noise generated by surplus striking energy but also increase the hammer's operational reliability and tooling life and further improve forging's quality and speed up working efficiency and decrease the operatorsí» skill requirement. The logic control for the whole working procedure means monitoring working status of all device and executing elements by certain software program. It is also featured with man-machine conversation and malfunction display. B High efficient tapered valve control PLC fully-hydraulic die forging hammer is actuated by tapered valve, with advantages of high efficiency, energy-saving and fast speed due to prompt reaction, big flow-rate, simple construction, compact design, short oil pipeline, minimum pressure and flow loss, etc. C Unique drive structure PLC fully-hydraulic die forging hammer has combined cylinder construction. Because its striking frequency is basically similar to steam hammer, it needs fast oil discharge speed when striking. By using the combined cylinder, it needs no oil pipes, no valves, less or no on-the-way resistance when charging and discharging oil, thus, it can finally realize fast striking and fast return. D Safe sealing PLC fully-hydraulic die forging hammer is constructed with high and low pressure anti-leakage unit, so that the little leakage of the high pressure oil due to incomplete sealing oil can go back to the tank through the oil reflux channel. Low pressure sealing is just for preventing outside leakage of the oil but high and low pressure sealing system can guarantee absolute sealing. wooden cases,30t,
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