Cage Welding Machine Suppliers and Manufacturers

Fully automatic CNC steel cage roll welding machine Rebar cage roll welding machine is a kind of equipment controlled by PLC to produce rebar cage. The emergence of CNC steel cage roll welding machine has improved the efficiency of the manufacture of bridges and high-speed rails in China. It has several characteristics, and the processing speed is fast: under normal circumstances, the preparation and welding parts are divided into 5 shifts in two shifts, and 10 people can process more than 20 units12-meter-long finished cages a day (spare, roll welding, reinforced Rib installation, etc.), the working efficiency is very high. The processing quality is stable and reliable: due to the use of CNC mechanized operations, the spacing between the main ribs and the winding ribs is uniform, the diameter of the steel cage is the same, and the product quality fully meets the specifications. During the actual manual production of reinforced cages, the engineering supervisors go to the processing site for inspection almost every day, and after using CNC machining, the supervisors have exempted the mechanically processed products. After using mechanical welding, the material is saved to a greater extent and the construction cost is reduced. Due to the uniform spacing of the main ribs, when the finished reinforced cage is piled, multiple reinforced cages are very accurate when overlapped, saving hoisting time. The mechanical processing of finished steel cage products is guaranteed in terms of quality control. If it is matched with the automatic welding robot produced by Shandong Zhongji Luyuan Machinery Company, one to two people can produce standardized steel cage. Working Principle The main ribs of the reinforcement cage pass through the corresponding circular holes of the fixed rotating disk to the corresponding holes of the mobile rotating disk for fixing The end of the rib is first welded to a main rib and welded at the same time, thereby forming a product reinforcement cage. Guaranteed Quality And Precision Of Finished Products Since the reinforcement cage has very high requirements on the accuracy of the distance between the main reinforcement and the winding reinforcement, traditional manual welding cannot guarantee the accuracy and the finished reinforcement cage.

This product is the welding equipment specifically intended for the production of the reinforced concrete drainage pipeline framework, including the bell-end and plain-end reinforcement cages. It is one of the major equipments to make the reinforced concrete drainage pipelines.

Feeding mode: wefts are cut off in a straightening mode, warps are coiled. The weft blanking mechanism takes materials from a hopper and is uniform and accurate in blanking, meshes do not need welding in a trimmed mode due to tidy edges (full-automatic welding); a power electronic synchronous control technology is adopted, both Welding time and branch control welding are formed by a digital integrated circuit, the control accuracy is high, welding sports are firm, and burn marks cannot be formed. Finished products: flaky meshes Meshes are drawn by an elastic pull rod and a grid positioning device, so that grids are easy to adjust slightly and high in dimensional accuracy, and the apertures of welded meshes can be adjusted at random in a certain range. Application: welding of cultiva tion meshes and poultry meshes.

Working Principal¡êo HGZ series Wire Cage welding machine is one of the most necessary equipment to produce reinforced concrete pipes. There is pushing style, another is the Pulling. It makes up of four systems: The Main plate; Pushing Plate; Diameter changing; and Cooper welder, they are working, driven by the separate motor. The Variable Frequency Ratio speed control system will promise the spiral pitch, angel of bell joint at regulated. Capacity: 300-3600mm, length 1-4 meter. Features: 1. Automatic PLC control, Man-machine interface, Touch screen. 2. Variable Frequency Speed control and inverter; 3. Pneumatic clamping system, Gear wheel chain on the main plate; 4. Transformer and electrode water cooling system. Capacity: 300-3600mm, length 1-4 meter.

Specifications Filter cage welding machine Bad welding detection, auto re-welding Auto cage removal 54 cage pitch settings Ss ms & gi wires Filter cage welding machine Cage welding machine - round/oval/star/conical 1. Weld galvanized(gi) wire direcly without damaging zinc plating 2. 25 cages/hr for 24-wire, 6m cage 3. Bad weld detection, auto re-weld 4. Linear bearing rail, better cage precision 5. Work with stainless steel, mild steel and galvanized steel wires, as well as different wire conditions 6. 54 groups of ring pitch(space) setting on touch screen 7. Touch screen control 8. Short pitch compensation, ensures enough space for inserting rings 9. Auto cage removal/unlocking 10. Cage pulled by step motor, ring space precision is 0.1mm; pulling speed is 0.4m/s Input voltage: 380v(2-phase) or specified by customer Power frequency: 50/60hz Power capacity: 80kva Instant power in sync mode: 36kva Instant power in async(time-sharing) mode: 18kva Transformers: 2sets Air pressure: 0.6-0.8mpa Air flow: 300l/min Cooling method: natural cooling Weight: about 1000kg Features

Reforcement Wire Cage Welding Machine for Concrete Pipe 1. Working Principle: The cage welding machine consist of 4 parts of driven systems, inclusive Master plate of Rotation, Plate of push reinforcing steel , expansion diameter part, and welding machine. The 4 parts are drived by independent electrical motor. The Full variable frequency control ensures that the span of the latitude steel and the angle of the spigot wonâ??t not change along with the welding speed. Adjustment the ratio of motor speed can change the span of latitude steel, and angel of spigot. This machine can weld different diameter cages via adjustment of location and position of the master plate and welder.cage welding machine is special-purpose welder used to produce the high-strength concrete pipe pile reinforcement cages. The welder is widely applied to reinforcement cage welding by self-stressing and prestressing pretensioning method and post-tensioning method. 1. Large diameter of weldable main reinforcement, long frame, small torsion and good integral performance; 2. Small weld strength loss; 3. Adjustable cage pitch and quick forming; 4. High-speed and stable operation and high efficiency; 5. Variable frequency control and high stability and reliability; 6. Rational structure and easy and convenient operation and maintenance. 2. Features: 1.Automatic PLC control, Man-machine interface, Touch screen. 2.Variable Frequency Speed control and inverter; 3.Pneumatic clamping system, Gear wheel chain on the main plate; 4.Transformer and electrode water cooling system. It makes up of four systems:The Main plate; Pushing Plate; Diameter changing; and Cooper welder,they are working, driven by the separate motor. The Variable Frequency Ratio speed control system will promise the spiral pitch.

Features 1. Rails (7500mm) and material shelf (7500mm) equipped and connected to the welding unit. The front end of the rail is adjustment-free. Good linearity can be achieved for wire cages. 2. Equipped with auto feeding unit, no restrictions on ring space. 3. Positioning mould manufactured with wire-cutting process, it features high accuracy, good insulation and long life. 4. Four air tanks, short air route inside the machine ensures quick response of the cylinder. 5. 25mm front plate resulted from one-time machining, firmly secure that the welding cylinders are on the same plane and perpendicular to the axes, thus the linearity of the cage can be ensured. 6. Air valves (Airtac) together with stroke-adjustable cylinders increase welding speed, pre-pressing only takes 0.08s. 7. Controlled by micro-computing unit. 8. Time-sharing power-on transformer reduces the burden on local electricity grid.

Feihong intelligent cage welding machine is mainly used in Railway construction ,construction under bridge, highway,high-speed railway, steel plants in the field of building construction, the construction site and the prefabricated factory, it was been the most efficient and intelligent rebar cage processing equipment which most suitable for the construction site environment.

Automatic ring making machine 1200pcs/hour for ring OD150mm. Cage welding machine High throughput and easier operation. Automatic ring making machine for filter cage This combined machine features high throughput and easier operation.

Model: r-6-300 Input voltage: 380v(3-phase) or customized Power freq.: 50/60hz Rated power: 18kva Cooling: natural cooling Air flow: 250l/min Air pressure: 0.6-0.8mpa Wire thickness: 2.8mm-6mm Max ring diameter: 300mm Min ring diameter: a. 88mm (wire thickness less than 4mm) b. 90mm (wire thickness between 4 mm and 5mm) c. 105mm (wire thickness between 5mm and 6mm) Throughput: about 1200pcs/hour(for ring diameter 150mm) Ring diameter tolerance: less than 0.16mm Weight: 1200kg Features: 2nd generation ring making and welding machine r-6-300 Two years ago, the release of ring making and welding integrated machine had been the first of its kind in china; now, the 2nd generation machine is even more powerful: 1. High precision: intelligent "s" shape speed curve, the encoder and the servo motor form a closed-loop wire feeding control system, secure a diameter tolerance less than 0.16mm, eventually solve the ring precision issues inherent in Standard packing

Ring making machine, Model: DQ1000K Input voltage: 380V (3-phase) Power freq.: 50Hz/60Hz Rated power: 2.2KVA Ring diameter: less than 500mm Wire thickness: 2.8-6mm Ring diameter: 90-400mm Cooling method: water cooling Features Hydraulic motor transmission, input power only 2.2KVA, smooth, fast and accurate loading, forward or reverse rotation Electromagnetic oil valve, high-end oil pump with custom made oil disk provides stable oil pressure and variable speed Capable of saving up to 15 parameters, works easily with different ring radiuses and arcs Digital display, good for accurate and fast control 6-digit counter, easy to manage order quantity Reserved connector for extended functions Note: if input voltage is not 380V, a 3KVA 3-phase transformer is needed.

Filter cage welding machinering.

Filter bag cage welding machines.

Glass facade systems including insulated glass systems, tempered glass, laminated glass, sentry glass, heat soak tested glass, aluminium systems of building, facade, industrial applications with new mold and extrusions..Shipping and transsportation

Cage welding machine, ring making machine, ring butt welding machine, spot welder, cage welding machine.