As a plastic injection molding service factory and plastic injection molding service manufacturer, Keyplast has leading advantages in custom plastic molding industry, with rapid quotation, professional design, efficient processing, regular feedback, strict quality-control and automatic packaging. For prototyping, we provide professional suggestions for your drawings; for manufacturing, provide specified material testing until the most suitable material confirmed; for production, provide small-batch, customized services, and one-stop butler solutions.
There are many china injection molding companies, but we are one of the best choices for you.
What is plastic injection molding? Plastic Injection molding is a molding method that combines injection and molding. The advantages of plastic small scale injection molding method are fast production speed, high efficiency, operation can be automated, variety of colors, shapes can be from simple to complex, size can be from large to small, and sizes of injection moulding supplies are accurate. The plastic injection moulding product is easy to update, and it can be made into complex shapes. Parts, injection molding/injection moulding is suitable for mass production and plastic molding processing fields such as products with complex shapes.
Plastic Injection Molding Basics
Keyplast plastic injection molding china is a molding process that two metal mold halves (called core and cavity) come together and manufacture a formed part by injecting plastic materials into the cavity at a predetermined temperature and pressure, until left to cool and solidified to the shape of the mould.
As a professional injection moulding business in the plastic injection molding field, Keyplast plastic injection molding manufacturer not only provides different types of injection mold toolings such as double shot molding, insert injection molding, overmolding injection molding and materials used in injection moulding with competitive injection molding prices, but offers custom injection molding as well.
Plastic Injection Molding Process
Plastic injection molding is the process of melting plastic particles (thermosetting/thermoplastic polymers) and, once malleable enough, injecting them under pressure into a mold cavity, filling and curing to produce the final plastic injection moulding products.
How Does Plastic Injection Molding Work ?
The molding machine heats the plastic to a liquid state. The nozzle of the plastic injection machine then injects the melted plastic into the mold (injection pressure). The cavity of the mold is filled with plastic fluid and then cool to form a solid plastic molded product.
Insert Molding Service
Insert molding is one category of plastic injection moulding china that allows preformed parts or components, usually metal inserts, to be inserted into the plastic molded parts and to have a final product in one-step process. Insert moulding has characteristics as below:
A combination of two parts, preformed components (metal threaded inserts) and plastic molded parts (plastic resin);
One-step process is executed and avoids secondary assembly operations;
Insert the components into the parts to increase the functionality for the whole part.
As a professional insert moldingmanufacturer, insert molding factory, insert molding expert, Keyplast insert molding supplier also offer different varieties of injection mold toolings such as two shot molding, overmolding injection molding and materials used in injection moulding according to your different needs.
Our plastic injection mold design services provides complete and effective design input, ensuring the quality of mold drawing and every detail. YWX, the plastic mold design company uses product data, customer sample outlines, injection molding machine data, DFM, and CAE reports to draw mold data using UG and AUTOCAD software. Our experienced YWX team communicates cheerfully with customers and coordinates smoothly with internal departments. YWX plastic injection mold runner design company has solid executive power, a high sense of responsibility, and is worthy of trust. Our team is familiar with international standards and the design of molding components, including DME, Hasco, Misumi, Strack Normalien, Progressive, PCS, Meusburger, and Cumsa. We can also meet any specific plastic injection mold gate design standards required by our customers.
Key Features of plastic prototype design
1. Achieving Desired Color Layout
Headlight two-color lampshade technology requires a specific molding sequence to achieve the desired color layout. Traditionally, the black part is molded first, followed by the white part which can cause color mixing at the junction. To avoid this issue, the white parts must be molded first, and then the black parts. This change in sequence requires corresponding modifications to the mold structure.
2. Overcoming Color Mixing at Junction
The modifications include fixing the white parts on the front mold instead of the rear mold, using a flip-chip mold to feed plastic from the rear mold, and adjusting the ejection power of the rear mold. These changes pose challenges in mold design and production.
3. Ensuring Stability and Accuracy
To ensure stable fixation of white parts on the front mold, corresponding structures need to be added. The length of the hot nozzle for feeding plastic from the rear mold is longer, making temperature control accuracy and hot runner requirements more demanding. Additionally, ejecting and injecting from the rear mold makes it difficult to maintain design and processing accuracy.
Our titanium rapid prototyping service provides fast, accurate, and affordable metal prototypes. Our dmls rapid prototyping services use advanced technology to ensure precision and quality in every piece.
Key Features of 3d metal printing prototyping
Speed
rapid steel prototyping allows for the quick production of metal prototypes, reducing the time required for product development and iteration.
Material Options
rapid prototype aluminum casting can utilize a variety of metal materials, including aluminum, steel, titanium, and more, allowing for the selection of materials that closely match the desired properties of the final product.
Design Flexibility
Metal rapid prototyping offers design flexibility, allowing for the production of complex geometries, undercuts, and intricate details in metal prototypes.
Functional Testing
Metal 3d prototype steel casting can be used for functional testing, allowing engineers to evaluate the performance and functionality of the product before moving to mass production.
Visualization and Communication
Metal 3d rapid sheet metal fabrication provide a tangible representation of the product, making it easier to visualize and communicate design concepts to stakeholders, clients, or investors.
Customization
Metal rapid prototyping allows for the customization of prototypes to meet specific design requirements or client preferences.
Reduced Risk
Metal 3d printing rapid prototyping helps mitigate the risk of costly errors or design flaws by allowing for early identification and resolution of issues before investing in mass production.
Integration of Features
Metal rapid prototyping enables the integration of features such as inserts, threads, or other functional elements directly into the prototype, providing a more realistic representation of the final product.
52247 Plastic Products Suppliers
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YWX, the 2 shot injection molding companies specialize in Plastic Injection Molding, a cost-effective method for mass production of high-quality plastic parts. Our advanced 2k injection molding technology ensures precision and consistency in every piece.
YWX 2K Molding
With 3 sets 2K machines and RHCM in house, and with our leading 2K & rapid heating cooling technology, we are able to manufacture different types of 2K:
2K SPIN STACK molding
2K with rotary table
2K by transfer with robot
RHCM
Key Features of high precision plastic injection molding
Versatility
Plastic injection molding can produce a wide range of complex shapes and sizes, making it suitable for various industries and applications.
High Precision and Tight Tolerances
Injection molding allows for the production of intricate and precise parts with tight dimensional tolerances.
Material Options
plastic injection molding for sale can process a wide variety of thermoplastic materials, including ABS, polypropylene, polycarbonate, nylon, and more, offering a range of material properties and characteristics.
Quality Mold Starts from Excellent custom mold design
At YWX mold design manufacturers , our experienced designers play a crucial role in ensuring the quality of our tools. With years of expertise, the YWX mold design company collaborates closely with customers to develop well-designed molds that are easy to maintain and cost-effective to produce.
Our skilled in-house design team, with over 15 years of experience, offers a comprehensive design package. Our mould design services include feasibility studies, design recommendations, filling simulation, Moldflow analysis, and 2D & 3D tool design using CAD, Unigraphics, and other software.
If needed, our injection mold design services designers can be involved in the early stages of a project to support part development and enable a tool-specific design, saving you time and costs.
Choose the YWX mold design manufacturer for excellent custom injection tooling design services and engineering expertise.
Hebei Erye Rubber and Plastic Co., Ltd. is a leading provider of custom rubber and plastic parts established in 2008.
With over a decade of industry experience, we take pride in our unwavering commitment to excellence and customer satisfaction. Serving customers across more than 50 countries worldwide, we have earned a reputation as a reliable partner in delivering high-quality products tailored to meet diverse industrial needs. Our extensive clientele includes automotive, energy, mining, agricultural, robotic, and various other industries.
Hebei Erye Rubber and Plastic Co., Ltd. is a leading provider of custom rubber and plastic parts established in 2008.
With over a decade of industry experience, we take pride in our unwavering commitment to excellence and customer satisfaction. Serving customers across more than 50 countries worldwide, we have earned a reputation as a reliable partner in delivering high-quality products tailored to meet diverse industrial needs. Our extensive clientele includes automotive, energy, mining, agricultural, robotic, and various other industries.
Hebei Erye Rubber and Plastic Co., Ltd. is a leading provider of custom rubber and plastic parts established in 2008.
With over a decade of industry experience, we take pride in our unwavering commitment to excellence and customer satisfaction. Serving customers across more than 50 countries worldwide, we have earned a reputation as a reliable partner in delivering high-quality products tailored to meet diverse industrial needs. Our extensive clientele includes automotive, energy, mining, agricultural, robotic, and various other industries.
Hebei Erye Rubber and Plastic Co., Ltd. is a leading provider of custom rubber and plastic parts established in 2008.
With over a decade of industry experience, we take pride in our unwavering commitment to excellence and customer satisfaction. Serving customers across more than 50 countries worldwide, we have earned a reputation as a reliable partner in delivering high-quality products tailored to meet diverse industrial needs. Our extensive clientele includes automotive, energy, mining, agricultural, robotic, and various other industries.
Hebei Erye Rubber and Plastic Co., Ltd. is a leading provider of custom rubber and plastic parts established in 2008.
With over a decade of industry experience, we take pride in our unwavering commitment to excellence and customer satisfaction. Serving customers across more than 50 countries worldwide, we have earned a reputation as a reliable partner in delivering high-quality products tailored to meet diverse industrial needs. Our extensive clientele includes automotive, energy, mining, agricultural, robotic, and various other industries.
MODEL:200ton
TECHNICAL PARAMETER TABLE A B C
INJECTION UNIT SCREW DIAMETER mm 45 50 55
SCREW L/D RATIO L/D 22.2 20 18.2
INJECTION CAPACITY (THEORETICAL) cm3 349 431 522
INJECTION WEIGHT(PS) g 324 400 485
INJECTION PRESSURE MPa 210 170 140
INJECTION RATE g/s 128 158 192
PLASTICIZING CAPACITY g/s 18 25 32
SCREW SPEED rpm 170
CLAMPING UNIT CLAMP FORCE KN 2180
OPEN STROKE mm 520
MAX. MOULD HEIGHT mm 580
MIN. MOULD HEIGHT mm 200
SPACE BWTWEEN TIE-BARS (WÃ??H) mm 520*520
EJECTOR FORCE KN 80
EJECTOR STROKE KN 150
EJECTOR NUMBER n 9
OTHERS PUMP PRESSURE MPa 16
MOTOR POWER KW 18.5/23
HEATING POWER KW 13.55
MACHINE DIMENSION (LÃ??WÃ??H) m 5.70*1.34*2.12
MACHINE WEIGHT t 6.6
OIL TANK CAPACITY L 281
MODEL:150ton
TECHNICAL PARAMETER TABLE A B C D
INJECTION UNIT SCREW DIAMETER mm 38 42 45 48
SCREW L/D RATIO L/D 24.3 22 20.5 19.2
INJECTION CAPACITY (THEORETICAL) cm3 226 278 318 361
INJECTION WEIGHT(PS) g 206 252 289 328
Oz 7.2 8.8 10.1 11.5
INJECTION PRESSURE MPa 248 203 177 155
INJECTION RATE g/s 100 126 144 163
PLASTICIZING CAPACITY g/s 13 15 20 24
SCREW SPEED rpm 200
CLAMPING UNIT CLAMP FORCE KN 1580
OPEN STROKE mm 400
MAX. MOULD HEIGHT mm 500
MIN. MOULD HEIGHT mm 150
SPACE BWTWEEN TIE-BARS (WÃ??H) mm 460*410
EJECTOR FORCE KN 53
EJECTOR STROKE KN 130
EJECTOR NUMBER n 5
OTHERS PUMP PRESSURE MPa 16
MOTOR POWER KW 15/18.5
HEATING POWER KW 10.95
MACHINE DIMENSION (LÃ??WÃ??H) m 5.0*1.23*1.975
MACHINE WEIGHT t 4.3
OIL TANK CAPACITY L 253
Good day. Hope everything is fine., Â
This is Rowen from, Â Anping County Kunsui Wire Mesh Products Co., Ltd.
Products include:
1. Woven wire mesh, Welded mesh, Perforated mesh, Wedge wire screens., Â
2., Â Filter assemblies: filter pipes, filter cartridges, filter cylinders, filter sheets etc.
3. Plastic molded, Â filters, Irrigation filters, Sprayer filters, etc.
4.Special material mesh:Molybdenum wire mesh,Nickel wire mesh,Titanium wire mesh,Monel wire mesh,Hastelloy wire mesh.
Any requirement, please contact me., Â
We hope to establish cooperation with your esteemed company.
Products Description
Insert Molding Process is a manufacturing technique where a preformed insert, typically made of metal or another material, is placed into a mold before the injection of molten plastic. The process combines the benefits of both materials to create a single, integrated part. Here's a step-by-step overview of the insert molding process:
Features:
1.Advanced Mold Design:� Our team of engineers designed custom molds to address sink marks. By incorporating optimized cooling channels and precise control over the molding parameters, we minimized shrinkage risks and ensured consistent quality across all connectors.
2.High-Quality Materials:Â We used high-grade, low-shrinkage plastic materials and sourced metal inserts to meet the client's stringent standards. This ensured the durability and reliability of the final product.
3.Process Optimization:Â Rigorous testing allowed us to fine-tune injection parameters such as speed, pressure, and cooling time, ensuring optimal results.
4.Cost-Effective Small Batch Production:� Despite the small order size, KingStar Mold's efficient manufacturing processes allowed us to deliver the required quality at a competitive price, maintaining value for the client.
5.Quality Assurance:� Each batch of connectors underwent thorough quality checks, including dimensional accuracy, structural integrity tests, and fit assessments, ensuring they met the clientâ??s exact specifications.
Application Industry Tools & Equipment
Tolerance(Accuracy) Parts: ±0.1mm(±0.004)
Manufacturing Process Insert Molding Service
Mold Type Rapid Tooling
Parts Material PA66+50%GF, Brass
Surface Treatment None
Standard Mould Parts
We provide DIN(Deutsche Industrie Normen) standard mould parts of high quality to our customers. The mold standard parts are applied to all kinds of mold base and mold holders. As a professional precision molding company, we will provide good services to satisfy different requirements.
Detail of Standard Parts
Quality Control of Standard Mould Base Parts
1. We have self-governed inspection Dept.
2. All our QC have more than years detection experience
3. Guarantee each parts have inspected before shipping
4. Advanced measurement equipment
Advantage of Standard Parts
1. ODM&OEM
2. Import materials (from Japan,Sweden.)
3. Precision machined parts general tolerance 0.005mm-0.002mm
4. Accuracy for grinding:0.001mm
5. Accuracy for EDM : 0.002mm
6. Angle clearance:R0.03mm
If you want to know more types of precision mold parts, please visit our website.
Precision Mold Parts/Spare Parts
This shape of a mold is predetermined by a mould, a block that has been hollowed out. Aluminum, steel, alloys, and copper are the most common materials used to build it. It's made up of various other precision mold parts, too. Our injection moulding spare parts include lifters and ejectors as well as guides and bushings in the form of alignment devices and pins on the base.
Types of Precision Mold Parts/Spare Parts
njection to maintain the productivity of our customers, we keep Mold Replacement Parts on hand. Customized mold spare parts may be produced on time using client programme files and data in addition to standard components. The British name for mould is the same as the American one.
Core And Cavity Mold Parts
Cavity and core are used in the injection molding process, where the concave part of the mold is the cavity and the convex part is the core. The cavity and core are used in pairs, with the cavity also...
EDM Sinking Mold Parts
Die sinking EDM consists of an electrode and the workpiece is submerged in an insulating liquid. The electrode and the workpiece are connected to a power supply in which the electrode is made accordin...
Wire Cutting Mold Parts
We are an unparalleled name in offering a wide gamut of Wire EDM Machine Spare Parts. These spare parts are amongst the most desirable and reliable products in the industry. The offered spare parts ar...
CNC Hard Turning Mold Parts
Turned parts are mechanically manufactured and mostly rotationally symmetrical parts that are produced by turning as a manufacturing process. Similarly, we speak of welded parts in welding, laser part...
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