1. Because the BMC material contains a large amount of glass fiber and filler, it will block the gap between the workpiece and the exhaust groove during molding. Exhaust is equal to discharge, and the exhaust vent should be easy to clean. The place that cannot be cleaned should be designed to take into account the parting surface structure and the cold trough. 2.The resin and filler will block the gap between the workpieces during molding. It is difficult to disassemble after long-term use and cooling. In addition to the thermal expansion of the metal and the accuracy of the product, the matching gap between the workpieces should be fully considered during processing. 3.Because BMC material contains high glass fiber, the flow is poor, the hardness of the material itself is high, and the mold is very worn. When designing, different materials should be considered, and the quenching hardness of the mold material (vacuum heat treatment) HRC50 or above), tempering temperature and surface treatment have high requirements (the mold core is recommended to use Japan's Datong H13 or Sweden 8407) to effectively ensure the use of the mold. 4.The open cavity distribution pattern should be reasonable: the balance of each cavity in a mold is crucial because it is the direct killer of the pass rate. It also affects the appearance of the product. When the balance is not good, the B mode has a problem when the A cavity is satisfied. Conversely, when the B mode satisfies the A mode, the process is difficult to satisfy. 5.BMC materials are very sensitive to temperature. When the temperature difference is large, the product will be deformed, cracked and oversized. Therefore, the mold should be more temperature-detected, and the temperature balance should be fully considered when designing the heating rod. 6.The design of the runner should be as low-pressure and low-speed as possible. The position and angle of the runner should avoid the direct impact on the easily deformable workpiece and the effective discharge of the gas inside the cavity.
Gas-assisted injection molding technology features (1) The design of the mold cavity should ensure the flow balance to reduce the uneven penetration of the gas, and ensure the flow balance is also a design principle of the common injection molding mold, but this is more important for the gas-assisted injection molding products. (2) The mold design should consider the influence on the process parameters, because gas-assisted injection molding is much more sensitive to process parameters than ordinary molding. In injection molding, small differences in mold wall temperature or injection volume can lead to asymmetry of gas penetration in symmetrical parts. Gas-assisted injection molding equipment (1) Ordinary injection molding machine (the metering accuracy is slightly higher). (2) Nitrogen control system, including self-sealing gas-assisted nozzles. (3) High pressure nitrogen generator. (4) Industrial nitrogen cylinders and air compressors that provide supercharged power. (5) A mold designed and manufactured for gas-assisted injection. (6) Gas-assisted injection molding gas auxiliary nozzle The nozzle air intake mode uses a special self-closing gas-assisted nozzle. After the plastic injection is finished, the high-pressure gas directly enters the plastic inside by the nozzle, and forms an extended closed space-air cavity according to the air passage and maintains a certain pressure until the pressure is maintained. Cooling, before the mold is opened, the nozzle is forced to separate from the product channel by the backrest of the table, and the gas is discharged from the product. (7) gas needle The air needle intake method is to install an exhaust deviceâ??a gas needle at a specific position of the mold. When the plastic is injected into the cavity, the gas needle is wrapped inside the plastic; at this time, the high-pressure gas is discharged, and the gas needle forms an extended closed space-air cavity according to the air passage inside the plastic, and maintains a certain pressure until cooling, and the mold is opened. Previously, the gas in the air chamber was discharged from the interior of the plastic by the control device by means of a gas needle.
Plastic spoon mold Plastic spoon is generally made of transparent polypropylene injection molding, which is a translucent white plastic spoon, which is soft. The better one is thermosetting plastic, melamine formaldehyde plastic, hot pressed, opaque, with good strength. Common plastics that can be used as food tools include polypropylene (PP), polyethylene (PE), PS (polystyrene), etc. Advantagesï¼? a. Nice appearance As the modeling difficulty of plastic spoon is lower than that of stainless steel and wood, it is easier to make various delicate patterns. Therefore, the spoon made of plastic has more choices in shape. b. Colorful Compared with stainless steel spoons and wooden spoons, plastic spoons are more colorful. No matter what color they are, you can buy them according to your favorite color. c. Good fall resistance The plastic spoon has high drop resistance. Even if it is repeatedly dropped for more than ten times, it will not break or break. Moreover, the plastic spoon is relatively light, so that the baby does not need to use it. How our Mould Quality Control? 1.Mould Material Q/C - Mould Steel Checking(Hardness, flaw detection - Mould Standard Spare Parts Checking(hardness, size, flaw checking) 2. Mould Making Process Q/C - design checking (part design, mould design, mould engineering drawing) - Each part of mouldâ??s size checking after machining according to 2D drawing - mould testing(check mould running condition and first mold testing sample) 3.Make sure that every term is according to customer's requirement. Hot runner system: Yudo,Moldmaster,Mastip,Husky,Incoe, etc. The mould steel choice:
Plastic Medical Products Injection Mold Due to the low price of disposable plastic syringes, most modern medical syringes are made of plastic and reduce the risk of blood-borne diseases. Therefore, disposable plastic syringes are in great demand in the medical market. Based on the vast medical market space and huge development prospects, a complete set of plastic syringe production line equipment can also be supplied. Medical device molds have the following advantages: 1. The surface of the product has high light transmission and no dents. 2. The mold has high precision and no eccentricity. 3. The combination of high-speed injection molding machine and good cooling system speeds up the molding cycle. 4. Stable injection molding, improving production efficiency. We will treat every customer's choice with heart. We will exchange the highest quality products and the most complete service for 100% customer satisfaction. We sincerely look forward to working with you to develop business, go hand in hand, and win-win cooperation!
Name Vegetable Bread Crate Injection Mould Brand Name Odin MOULD Our Service Mould Tool Manufacturing/Plastic Injection Moulding and OEM Services/Prototyping and 3D Printing/Assmebly. Value -added Services DFM Report, Mould Flow, Mould Design,, QC Report, Injection Parameter Sheet, Testing Video. Standard ISO9001:2008 Component Standard Local, HASCO, DME, MiSUMI....etc Mould Base LKM Mould Base...etc Mould Material P20/718/738/NAK80/S136/H13/H13...etc Runner Hot Tip/Cold Runner...etcSMC/BMC Mould: heating oil or electirc Product Material ABS/PP/PC/PE/PA/POM/NYLON/TPU/PVC/PMMA/PLA...etc Painting Color Customized How to design the good crate injection mould? For the plastic crate mold, we pay more attention to the crate mold cooling system design. A good plastic filling system requires a special hot runner system to assist with molding to ensure optimal cooling. In order to produce a durable crate mold, the cooling water path on the largest forming surface of the mold must be optimized, and the tempered steel must be used with the excellent cooling water circuit design. In addition, the air venting system at the handle of the trunk is also the focus of our design. When the container is under load, the handle at both ends is the key point. If the two handles on the mold are not vented properly, obvious seams will be left and the product will be easily damaged.
Automotive Radiator Grille Tooling Mold Design In the process of forming a plastic mold, various aspects may have a certain impact on it. This impact is good or bad. Good ones can improve its forming quality, while bad ones will cause obvious defects in the plastic mold, leading to Its quality and performance are then reduced, which not only affects subsequent production, but also brings losses to the enterprise. 1.The bonding line phenomenon of plastic mold forming defects This problem is mainly for special-shaped workpieces. This is a phenomenon where there are obvious traces at the linear turning point. It is caused by plastic molds, such as its low internal temperature, poor lubrication, and improper nozzle position. There are also the effects of filler materials. Excessive hardening and insufficient drying are all influencing factors. 2. Shadows on the surface of plastic mold forming defects This defect is reflected in the workpiece that does not meet the requirements of color, gloss, etc. Not only will the similar phenomenon occur in the case of plastic molds with small plastic inlets or improper vent positions, but also the material is more volatile or mixed. Foreign matter has the same problem. 3. Silver streak bubbles in plastic mold forming defects It is also caused by two reasons, one is the plastic mold, and the other is the filling material. Of course, the specific reason must be further analyzed. It may be that the wall thickness of the mold shell is different, or it may be that the material injection speed is accelerated. 4. Poor release from plastic mold forming defects When the mold temperature is relatively high, the deviation of the main channel hole is large, and the slope of the main channel is small, the material cannot be formed well in the plastic mold, and the problem of bad mold release will follow. From the above analysis, there are many types and causes of plastic mold forming defects, and there are many similarities in the causes. It can be seen that the impact of the mold on the workpiece is very large. In order to have high-quality product molding, we must learn to use advanced theory and advanced technology to reduce the occurrence of defects.
Injection molding is to mold molten plastic into a closed mold with a lower temperature through a nozzle under high pressure. Both thermoplastics and thermosetting plastics can be injection molded. In the production of packaging containers, it can mainly produce various box-type packaging containers, such as various turnover boxes and small boxes. For box-type packaging containers, the following aspects should be considered in structural design. Wall thickness of container The design of wall thickness mainly considers three aspects: one is thickness; the other is uniformity; the third is smooth transition. Thickness: The wall thickness of the container is mainly determined by its use, type of plastic, structure, etc. For thermoplastics, it should not be less than 0.6mm, usually 2 ~ 4mm. For thermosetting plastics, because of its poor fluidity, the thickness should be larger, 1.6 ~ 2.5ram for small parts and 3.2 for large parts 8mm, the maximum does not exceed 10mm. Uniformity: The uniformity of the wall thickness has a great influence on the quality of the container. If the thickness difference of a container is too large, it will cause uneven shrinkage and cause defects such as deformation and cracks. Therefore, the structure should be designed with equal thickness as much as possible. Gently transition: In some containers, some parts must have different thicknesses due to structural requirements, such as the corners of the container. At this time, a gentle transition should be used to avoid sudden cross-sections. 2. Increase stiffness Plastic is relatively flexible, and the rigidity of the container made is poor, and the turnover box container sometimes has a large load capacity. Therefore, various structural measures should be taken to improve the rigidity.
Various Sizes Plastic Paint Pail Injection Mold Product description Mould Name: Various Sizes Plastic Paint Pail Injection Mold Mold material : 45 #, 2738, 2316, 718, 718H, P20, P20H, NAK80, 2344 Mold base: LKM, HASCO Cavities :Multiple / Single Runner: Hot runner / cold runner Processing technology: EDM CNC grinding machine Lathe Drilling hole Polishing Wire cutting logo :According to customer needs Design software: CAD UG PRO-E Drawings:according to customer requirements Hardness;35-55HRC Mold life:100,000-1,000,000 times Delivery time:15-45 days What should be paid attention to in the development of plastic bucket molds? How to solve the eccentricity problem of the plastic barrel mold is the first thing. In this way, the barrel cannot be produced for a long time, and there is no way to repair it in the later stage. The second problem is the cycle of mold production cycle. Generally, the cycle of 20L barrels in the market is about 40s. If you want to increase the benefits, reduce the cycle time, save labor costs, electricity costs, and time costs. Conventional customers usually choose steel P20 or 718H. High-end customers will choose 2738, S136 plus beryllium copper. If customers use regrind production, we recommend to do electroplating, which can save the time without frequent lighting.
Plastic animal house molds Product Features Name China customized plastic pet nest for cat Shaping mode Rotomolding mould Model material LLDPE Mould production cycles 15-60 days Mould life 3-6 years Surface treatment Customized Color Customized color
Helmet Injection Mold Basic Imformation NAME (Mould Type) OEM Plastic Injection Mould Material of Steel 738ï¼?718ï¼?NAK80ï¼?S136,P20 etc... Plastic Material ABS, PP, PC, PVC, POM, PA66 etc... Runner Cold/Hot Runner Gate Type Pin point gate, Edge gate, Sub gate, Side gate,etc. Mould Life 500000-1000000 shoots Design Software UG, Pro-E, Solid Works, Auto CAD etc.... 1, Mould base is use of LKM frame, and HASCO standard frame, all components are with DME or HASCO standard. 2, We have a wide useage of mold steel, both local and improted, 45#, 50#, P20, H13, 718&738H, 2738,2344, S136, from ASSAB, DAIDO, THYSSEN, FINKL,etc. heat treatment to HRD 48~52 HRC, nitried all sliders and inserts, use Berylium Copper in corners to improve cooling. 3, We supply full set of 3D mold drawing and details layout. 4, We make all kinds of mold, big size up to 15 Tons, smaller size up to 0.5mm on plastics; We make cold runner mold, hot runner mold(Husky,Mold maser,Synventive,DME and YUDO), 3-plate mold, over mold, insert mold, reverse ejection mold, gas asistance mold, etc. Our engineer and technican are always keep studying and get more and more experienced and professional on mold making skills. 5, We have a wide usage on plastic material, especially for those may cause worse deformation, bad filling, worse part surface, we have our ways to control the mold to have better parts. 6, We ensure the mold life to customers, we provide steel and material conformity, certicate to customers. 7, Our advanced equipment and high effective mangement give customer quick lead time, sometimes we only take 10 days to complete prototype molds.
Plastic Car Door Handle Injection Mould Product Description Injection moulding is a manufacturing process for producing parts by injecting material into a mould. Injection moulding can be performed with a host of materials, including metals, (for which the process is called diecasting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Our Services 1. OEM Manufacturing welcome: Product, Package... 2. Sample order 3. We will reply you for your inquiry in 24 hours. 4. after sending, we will track the products for you once every two days, until you get the products. When you got the goods, test them, and give me a feedback.If you have any questions about the problem, contact with us, we will offer the solve way for you.
Auto parts car front bumper mold plastic injection mold A car bumper is a safety device that absorbs and mitigates external impact and protects the front and rear of the vehicle body. Generally consists of plastic bumpers, cushioning materials and beams. Plastic bumpers have strength, rigidity, and decorativeness. From a safety point of view, a car can play a cushioning role in the event of a collision and protect the front and rear body. From the appearance, it can be naturally combined with the car body to form a natural One body, with good decoration, has become an important part to decorate the appearance of the car. 1: Determination of bumper shell material Regulatory requirements: The front and rear protection devices of the car must ensure that the vehicle will not cause serious damage to the vehicle when a light collision of 4km / h occurs. In addition, the front and rear bumpers not only protect the vehicle and reduce vehicle damage, but also protect pedestrians and reduce the injuries to pedestrians in the event of a collision. Therefore, the shell material of the bumper should have the following characteristics: 1) With less surface hardness, it can reduce pedestrian injuries; 2) Good elasticity and strong resistance to plastic deformation; 3) Good vibration damping effect, can absorb more energy in the elastic range; 4) Resistant to humidity and dirt; 5) Has good acid and alkali resistance and thermal stability. Modern car bumper shells are mostly made of plastic or fiberglass. In order to reduce the cost of trial production, save mold production costs, and also shorten the trial production cycle, in the concept car trial production, consider using FRP glass fiber reinforced epoxy hand lay-up process. The materials of the bumper are generally PP + EPEM + T20 or PP + EPDM + T15. EPDM + EPP is also more versatile. ABS uses less and is more expensive than PP. The thickness of the bumper is usually 2.5-3.5mm, and the gas-assisted molding can be made thinner. Note that if the bottom mesh of the bumper is integrated with the bumper, the thickness of the mesh must be more than 2.0mm, and the die angle should be increased as much as possible (2 degrees or more). If the mesh is separate, the mesh wall of 1-1.5mm is sufficient.
Plastic injectin large plant pot mould Mould Name: Plastic Flower Pot Mould Mold category: injection mold Core/cavity steel material: 718. Mold material can be customized according to customers. Polishing requirements: mirror polishing of the product, or surface treatment such as skin texture, sandblasting, etc. according to customer requirements. Pouring method: single point hot runner Plastic material: PP Mold cavity number: one out one Demoulding method: ejector pin. Mold life: 500,000 times After the plastic raw materials pe or pe are mixed, they are heated and melted by an injection molding machine and injected into the plastic flowerpot mold under high pressure, cooled and molded, and taken out by a robot to become a semi-finished product. Some can be sold directly, and some require printing . There are many shapes of plastic flower pots, which can be divided into round, square, and oval. Plastic flowerpots can be watered many times, and it has better drainage. Many people now choose plastic flower pots for planting potted plants. There are many plastic flower pots that are multi-functional. If you are interested in our products and services, welcome to contact us. We can provide you with more information about mould and the whole production line service.
Plastic flip top cap mould The existing plastic flip cover with an anti-opening protection structure is generally made of polypropylene to ensure the folding performance of the flip hinge. Limited to polypropylene, it has good toughness and can withstand a certain degree of deformation without being damaged. Therefore, most polypropylene anti-opening protection devices can withstand a certain deformation, and the anti-opening protection function is weak, and some consumers can Open the cover when the anti-opening protection structure is destroyed. 1. There is an annular leak-proof ring on the inner wall of the top of the bottle cap; 2. The lower end of the bottle cap is connected to an anti-theft ring through a tensile rib; 3. At the same time, there are a number of sheet-shaped gyroscopic tension wings evenly distributed on the inner wall of the anti-theft ring The bottle cap designed in this way has the characteristics of strong sealing, good leakage resistance and anti-theft performance, safe and convenient use, can effectively prevent the liquid in the bottle from being contaminated by bacteria, and can ensure that various beverage packages meet the national health standards. filp top cap Product Name Plastic flip top cap mould Cavity&Core Stee P20H,718H,2738H,S136,H13 etc. Product Material PP,HDPE,LDPE etc. Mould Base LKM,ISM,HASCO,DME Cavity Single/Multi-cavity Mould life 500,000 ~1million shots runner type cold/hot runner Delivery time 30~60day
Plastic thin wall food container packaging box mould Mould Base LKM Standard, HASCO Standard , etc. Mould Material P20/718/738/NAK80/S136/2738/2316/H13, etc. Moud Precision +/-0.01mm Mould Life 50-500K shots Mould Cavity Single cavity, multi-cavity Runner System Hot runner and cold runner GateType Pinpoint Gate, Edge Gate, Sub Gate, Valve Gate, etc. Equipment CNC,EDM,Cutting off Machine,plastic machinery,etc Plastic Material PA6,PA66, ASA, POM, PPS, ABS,ABS+GF,ABS+PC,POM(Derlin),PP, etc Surface Treatment Polishing,Painting,Chroming,Anodizing, Quanlity System ISO 9001: 2019 Plastic packaging container refers to a container made of plastic raw materials for packaging articles. With the rapid development of petrochemical industry and the rapid development of the plastic industry, plastic packaging containers have replaced packaging containers made of metal, glass, ceramics, wood and other materials in many aspects, showing strong vitality. â? According to the nature of the raw materials used, there are mainly polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyester, polycarbonate and other containers. According to the classification of container molding methods, there are mainly blow molding, extrusion molding, injection molding, stretch molding, rotational molding, vacuum molding and other containers. Classified according to shape and purpose, there are mainly plastic boxes, plastic barrels, plastic bottles, plastic bags, plastic hoses, etc. We will meet your needs in tooling builds and injection molding, rapid scale up ramps for initial market launch, and full-scale manufacturing. Our focus is on innovative products and specialized in shortening the time between development time and manufacturing for our customer.
Plastic bobbin coil mold Product Plastic Wire Coil Mould/Spool Bobbins Mold Mould Base LKM,HASCO,DME Cavity/core material 2738,2343,S130,2344,718,8407,S136,P20,KD-61,NAK80... Cavity QTY Single-cavity Runner cold/hot runner Gate Submarine gate,side/edge gate Mould lifetime 1,000,000 shots Plastic material PP,PE, .etc Lead time 25-40days based on different products Package Wooden cases Port Ningbo/Shanghai Design software UG/CAD/PROE 1.Specialized in manufacturing plastic injection mould and Plastic Wire Coil Mould 2.Good quality Plastic Wire Coil Mould 3.Competitive price 4.Creative Design 5.High precision Plastic Mould 6. Good after-sale service 7. Punctual delivery time
Plastic Baby Chair Injection Mould Product Description 1.Make automatic ejection. Customized designs are accepted. 2.Mould steel: P20 German or Customized 3.Steel hardness: HRC 28 to 33 4.Injection system: hot runner 5.Ejector system: ejector pin 6.Cycle time:30 shots 7.Mould lifespan:1.000.000 times ratten chair ratten chari plastic mould Our Services Good steel with high hardness Good polish with high brightness Good machining with high precision
Name Fico Open Hot Runner FS2097- Rubik's Cube Top Cover Material PC(Shrinkage:0.5%) Product Size 73*47*61 Cavities Material 8402 Cold Runner/Hot Runner Open Hot Runner Turns Into Latent Glue Mould size 750*450*546 Mould Weight 1200 Type Of Injection Moulding Machine HaiTian MA2800/1350 Production Status Already In Production Mould Completion Time 45Days
blow bar, wear parts, impact crusher
Blow bar is one of crucial wear parts on impact crusher. The good blow bars and right material options are so important to keep the crusher running safely and cost efficiently. only manufacture and supply versatile options for blow bars of many brands, also assist customers choosing the right option for right applications based on its long term experience in this industry.
