Adjustment of overlapping is possible by adjusting linear speed of conveyor- from control panel.
Stretch film is cheaper then other packing material.
At starting point & ending point - no of wrap can be adjusted by from control panel.
Speedy pack & labor saving
Wrap with papar and plastic.
Rotary Disc Inside Dia: 700 mm
Rotary Disc Speed: 18 Turns/Min
Infeed & Out feed conveyor: 2130 (L) x 500 (belt-W)MM
Power Supply: Three Phase With Neutral 440V/50HZ
Electrical Power: 2 HP
Air Requirement: 0.5 CFM@ 6 Bar Pressure
Conveyor Speed: 2 To 8 Mtr./Min. Variable A.c. Drive.
Max LLDEP-Stretch Film Roll Width: 250mm
LLDEP-Stretch Film Roll Core Dia: 75mm
Working Height: 750mm
Product Holding: Pneumatically Operated Roller Frame at both side.
Application:
This series equipment is used in the production of non-carbonated drink , such as mineral water and purified water etc, washing filling and capping integrated into one machine.
The line is designed to fill beer in to three different type of 0,33 litre glass bottles, label the bottles neck around and lower body small around and pack the bottles in to 4 x 6 bottle cartoon boxes. This bottling line capacity is 20000 bph. Clean glass bottles were brought on wooden pallets to depalletizer which feed them to the filling lines. Innofill DMG bottle filling machine and Handtmann MMS filtration system are located in a clean air room. KHS lamella conveyor system for bottle transport and cartoon boxes. The equipment were totally delivered by German KHS in year 2003, most of machines manufactured in year 2002. All control units are Siemens Simatic S7 model with remote connection. The line was shut down in year 2008 and it is still installed and in very good operational condition.
Kisters Wrap Around Packer 310
Kisters fully automated wrap around packer model 310 is a single-lane, high-performance packing robot for producing wrap-around and tray packs from stable individual products. It can handle tins, cans, jars, glass and PET bottles, as well as pre-packed products from the beverage, hygiene and food processing industry with high packaging speeds.
It can process flat corrugated cardboard and full carton blanks in different qualities. In each case, the carton is folded tightly around the product groups and subsequently glued with hotmelt and it has a large and easily accessible cardboard blank magazine. Optimum packaging results are achieved in conjunction with the precise cardboard blank guides and the exact folding process.
Wrapping robot can handle a wide range of formats. The unit is PLC-controlled and it can be easily adjusted for other packing formats. This machine has been packing beer tins (12/24 x 0.3 liters and 12 / 24 x 0.5 liters) into cartoon wrap-around packs at speed of 60 packs / min. This unit was in full operation till beginning of November 2010 and is now dismantled and stored.
Technical Data
Manufacturer: Kisters Machinenbau GmbH (Nowadays KHS )
Model: Wrap Around Packer 310 / 100
Year of manufacture: 1994
Serial number: 941782
Capacity: upto 60 cycle / min
Electricity: 16 kVA, 400 V / 50 Hz
This laminating tunnel / convection oven is made by Swedish TRIAB / Tri Innovations AB in year 2006. The oven is designed for industrial use and in build up in two separable laminating sections, both equipped with one 40.5 kW hot air sections, one product and one return conveyors and common control unit. All product touching parts are made either of stainless steel (structures and panels) or Teflon made net belts. Convection belt (600 mm wide) is located inside of the oven tunnel and has grid type surface, the return conveyor is installed on the tunnel and it has tight waived Teflon belt. The control cabinet is attached to the equipment structures. The speed of laminating conveyor is adjusted with an inverter driven motor. The speed of return conveyor can be fine tuned via a potentiometer. The equipment is featured with a remote control possibility. This has been operating with hygienic products (material foam / polyurethane film, thickness 5 mm, max. width 450 mm and production speed 6 m/min) and is in excellent operational condition with total 3450 operating hours only and it comes with original operation manual in English language.
Technical data:
Made by: TRIAD / Air Innovations AB
Manufacturing year: 2006
Total operating hours: 3450
Convection capacity: 2 x 40.5 kW
Process control PLC: Eurotherm 2216e
Hot air circulation volume: 2 x 9000 m3/h
Fan electric power: 2 x 2.2 kW
Temperature range: 50 – 150 C
Total machine length: 10 000 mm
Total machine width: 1600 mm
Convection belt material: Teflon covered metal net
Convection belt length: 9 000 x 600 mm
Convection belt speed: 3 – 8 m/s / 0.25 kW, inverted controlled
Heated width: 650 mm
Inside / free height: 80 mm (from belt to nozzles)
Return conveyor: Habasit FAB-8EO WV
Return conveyor dimensions: 12000 x 600 mm (Teflon)
Return conveyor drive: 0.25 kW, 380 V/50 Hz.
This Powerpak 660 horizontal thermoforming machine (form/fill/seal) is manufactured by German Tiromat Krämer+Grebe GmbH & Co in 1998. It is designed for high capacity packing of various products in food and pharmaceutical industry. This unit has been packing bread in to vacuum pack and it is equipped with a three head hot foil printer, 2- gas mixing device for CO2 injection, separate vacuum pump, cross- and longitudinal cutters and water cooled upper cover of the forming unit. Construction material is food quality stainless steel and equipment is controlled with PC-programmable Tiromat Control Unit.
This unit has very little operation hours - estimated total 3000 hours - and therefore it is in excellent condition. Operating and service manuals in English, Finnish and German and machine comes with the CE-certificate.
Machine type:Powerpak 660
Machine number:665/0211
Manufacturing year:1998
Foil type:Flexible
Formatting width:430 mm
Film type used:PS-PE 450/50
Max formatting depth:40 mm
Forming dies:223-3,1
Capacity:10 phases / min
Control unit:Tiromat
Ho foil printer:SC-700 with 3 printing units
Overall length:7.30 meters
Overall width:1.15 meters
Height:1.85 meters
Nominal power need:50 A / 380 V / 50 Hz.
Drum and Container Filling Line, Semiautomatic YOC 2006
The line is designed for filling both 1000 liter IBC’s and normal 209 liter drums / barrels. It consist of straight chain driven heavy duty roller conveyor which is carrying IBC’s or a standard pallet loaded with four drums / barrels through the filling process and conveying them for further storing. The filling machine is semiautomatic coarse-and-fine filling station; first is programmable volumetric and then fine filling with integrated weighing system. Cap closing / bunging and sealing will be made manually but a machine aided. The station operation is controlled by Siemens S7C programmable logic.
The line is manufactured in 2006 by Finnish company “Insinööritoimisto Jyrki Kekälainen” who is specialized supplying automation solutions filling and packing applications.
Operation description:
The operator lifts the empty containers on the conveyor (open the cap of container), the container will move into filling machine and it will be filled automatically with 2 "and 1 / 2" valves, coarse-and fine-filling. After filling the container will move out of the machine and the operator will fix the label and close the cap. After the filling station there is ~16 m long puffer conveyor for the filled IBC`s, where a fork lift will pick up the IBC`s
In drum filling the operator lifts the empty drums on pallet (open the caps). Then he lifts the pallet on the conveyor. In the machine there is an extra filling lence for the drums. The drums are filled on the weighing system of the machine which is controlling the filling of each barrel. After the drum is filled the operator move the lence into second drum and machine start to fill it. After all drums are filled the pallet will move out of machine and the operator will close the caps and fix the seals and labels.
Technical data:
Manufactured in: 2006
Suitable for: Standard IBC and Drums
Max filling weigh: 1500 kg
Filling accuracy: 0.5 kg
Filling capacity: 7 IBC/hour or 35 Drums (209 liters) / hour
Roller conveyor type: Chain Driven, Galvanized
Roller conveyor length: Approx 16 meters
Roll diameter: 80 mm.
This machine is used in conjunction with the multi-color printing, slotting, cutting and die cutting of corrugated paperboads paper sheets. It can be used with any number of colors in printing and with any number of stencils. This type of machine is used widely by automotive manufacturers in Japan, Taiwan and the west for automobile parts and major assemblies such as axles. The entire machine is suitable for ceramic rollers imported from taiwan and features automatic controls, solid construction.
And advanced design. Color matching is accurate to 0.5mm.
We have been manufacturing a qualitative range of products that is signified by the ISO 9001:2008 certification of our company. Our packaging machines come under four broad categories Fully Automatic VFFS Pouch Filling Machines, Fully Automatic High Speed VFFS Multi Track Machine, Pouch-in-Pouch and Flow Wrap Machines. These machines cater to the need of various industries such as food processing, cosmetic, and soap& detergent packaging.
To offer our clients with the products as per their specifications, we also provide customized solutions. Our entire range is appreciated for its unique features such as excellent performance, longer service life and reasonable prices. The repeated orders from our clients spread all over the world speak volumes about our utmost quality products.
Product to be packed :
Packing of Granules products
Pan Masala, Supari, Snuff, Tobacco and other product
Packing of Liquid/Paste products
Shampoo, Ketchup, 2T oil, Syrup, Coconut oil, Grease, Pulp Oil, Ghee and other product
Features:
1) The fabric rolls are transported by the Inlet Conveyor to the Main Packing Unit for both width and side sealing through polythene film.
2) The width and diameter of the coming rolls are detected by the intelligent photoelectric sensors and optical fibers so as to ensure there will be no polythene film wastage during packing.
3) On the completion of side sealing, the packed fabric rolls are transferred to the Heat Chamber so as to crimp the polythene tightly over the fabric roll, which ensures a vacuum packing effect.Â
4) The complete system is PLC controlled and the electrical components are placed inside a separate operation box for the convenience of the operator and the maintenance staff.
5) The complete system can work independently and/ or online work together with Fabric Inspection Machines for time being.
1. This machine is equipped with double servo driving control system. Servo single paper pulling or servo double paper
Pulling can be chosen based on product features and different packing materials, and paper pulling system by vacuum
Adsorption can also be chosen.
2. The end sealing system controlled by servo can carry out automatic setting and adjustment of end sealing pressure and openness of cutters.
3. Diversified packing styles can be performed including pillow type package, side ironing package, gusseting package, triangular package, punching package, multi-bags conjoint package and multi-bags conjoint package with half bag punched.
4. Some extra devices can be equipped on the machine, such as computerized multi-head weigher, auger filler, electronic scale, volumetric cup filling device and so on, ensuring accurate measurement.
5.The machine design conforms to National GMP standard, and the electric safety protection system has passed CE norm.
Model ZL-300
Bagging size range L 80-400mm
W65-280mm
Packing speed 15-55bags/min
Power supply type 1Ph.220V 50Hz
Compressed air quantity 6kg/cm2 250L/min
Working noise ¡Ü68db
General power 3.8KW
Machine weight 590Kgs
Machine dimensions 2075X1395X1609mm.
1. Overall operation controlled by Mitsubishi PLC, large touch panel screen and stepping motor.
2. Equipped with automatic trouble tracking and alarming system .
3. Omron photoelectric tracking system with high precision.
4. Driving system equipped with advanced frequency conversion and variable speed control and the periodical location implemented by precise plane dividing box.
5. Periodical lubricating system with automatic lubricant filling to significantly prolong service life.
6. Specific static resistance technology available to ensure more stable packing performance.
7. Intelligent temperature controller available to control the temperature as desired.
8. Synchro punching for the tearing opening of the packing membrane of the paper towel allowable to configure automatic punching device with various shapes of tearing openings Letters such as production date and batch number can be printed automatically and adjusted up and down to optimized position.
9. Tearing opening adhesive for the outer packing delivers synchro sticking to further reduce the labor cost.
Model: ZB201
Side of bag(mm) L70-110
W50-55
H22-28
1. Adopt packing way by wrapping, hemming and sealing with compact structure suitable for packing regularly square objects, such as non-highly tight tissue and paper box.
2. Adopt the system of stepless frequency conversion controlling, touching screen and PLC.
3. Adopt auto-putting conveyor, easy to be connected with automatic production line, saving much laboring cost.
4. It saves much packing material by the function of photocell checking, servo tracking, non-material feeding without tissue.
5. High automatization, high specialization, high efficiency and less trouble.
6. Various packing size may change quickly among different tissue sizes.
Model ZB300
Bagging size range L100-220mm
W100-120mm
H40-100mm
Packing speed 25-45bags/min
Outer dimensions L3560 x W5885 x H1925mm
Motor power : 3.66Kw
Heating power : 3.6Kw
Power supply type 1 Ph. 220V 50Hz
Packing materials: CPP,PE,OPP/CPP,PT/PE,KOP/CPP, etc
Working noise 78db
General power 7.26kw
Machine weight 3000kg
Max. packing dimensions 220mm x 120mm x 100mm.
1. This machine is equipped with monoaxial or biaxial servo driving control system. Servo single paper pulling and servo double paper pulling can be chosen based on product features and different packing materials, and the paper pulling system by vacuum adsorption can be chosen to fully keep paper pulling smooth and bag length accurate.
2. To meet users various demands, two options are available for end seal mechanism: pneumatic driving system and servo driving system.
3. Diversified packing styles can be performed including pillow type package, side ironing package, gusseting package, triangular package, punching package, multi-bags conjoint package and multi-bags conjoint package with half bag punched.
4.Some extra devices can be equipped on the machine, such as computerized multi-head weigher, auger filler, electronic scale, volumetric cup filling device and so on.
5.The machine design conforms to National GMP standard, and the electric safety protection system has passed CE norm.
Model ZL-220
Bagging size range L80-300mm
W80-200mm
Packing speed 15-70bags/min
Power supply type 1Ph.220V 50Hz
Compressed air quantity 6kg/cm2 250L/min
Working noise ¡Ü68db
General power 3.0KW
Machine weight 500Kgs
Machine dimensions 1770X1105X1520mm.
1. Adopt packing way by wrapping, hemming and sealing with compact structure suitable for packing regularly square objects, such as non-highly tight tissue and paper box.
2. Adopt the system of stepless frequency conversion controlling, touching screen and PLC.
3. Adopt auto-putting conveyor, easy to be connected with automatic production line, saving much laboring cost.
4. It saves much packing material by the function of photocell checking, servo tracking, non-material feeding without tissue.
5. High automatization, high specialization, high efficiency and less trouble.
6. Various packing size may change quickly among different tissue sizes.
Model ZB301
Bagging size range L100-220mm
W100-200mm
H40-100mm
Packing speed 25-45bags/min
Outer dimensions L3560 x W5885 x H1925mm
Motor power 3.66Kw
Heating power 3.6Kw
Power supply type 1 Ph. 220V 50Hz
Packing materials CPP,PE,OPP/CPP,PT/PE,KOP/CPP, etc
Working noise 78db
General power 7.26kw
Machine weight 3000kg
Max. packing dimensions 220mm x 120mm x 100mm.
We supply variety of automatic flow wrap machines, ffs machines, liquid packaging machines, automatic packaging machines, automatic filling machines, sachet packing machines, vertical form fill machine, form fill machines, form seal machines, cup filler machine etc at industry competitive prices.
Feeding Style:
Automatic / Manual
Packing Style
Center Seal
Packing Material:
All Types of Lamination
Production Output:
Approx. 40 to 120 Pouches @ Mns.
(Depend upon the Packing size).
Power Required:
Motor: 1.5 H.P. DC With DC Drive
Voltage: 220 Volts
Phase: Single Phase
Load: 3 Kw.
Packing Size:
Length : 70 mm to 300 mm
Width :30 mm to 180 mm
Height: 3mm to 100 mm
1, Using the cam-driven design, running compact, good packing effect, fast packing speed, speed of packing is 3-4 times the General Manual.
2, PLC interface control, parameter setting quickly.
3, Self-test failure function, clear failure display.
4, Automatic labeling, label for general labeling and transparency.
5, You replace the mold to facilitate debugging easy and fast.
6, Simple driving system, reliable working and maintenance more convenient.
7, All control through software.
Wooden case.
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