DXTSEALS offers a comprehensive range of high-quality metal O-rings to ensure secure and reliable sealing for vacuum, gases, and liquids. Our metal O-rings are engineered to perform exceptionally well, even under extreme conditions. These static and metallic sealing elements can withstand ultrahigh vacuum environments and pressures of up to 5500 bar.
Designed for durability and versatility, DXTSEALS metal O-rings are suitable for a wide temperature range, spanning from -269 degrees Celsius to +750 degrees Celsius. If you need higher temperature applications, please contact our team. Furthermore, our rings exhibit excellent resistance to radioactive radiation, chlorides, corrosion, and other aggressive substances. Our metal O-rings retain superior performance over time and show no signs of aging during usage and storage.
The DXTSEALS spring-energized PTFE seal represents the latest generation of spring-activated Teflon seals. These seals feature a specialized precision jacket/lip crafted from Teflon (or other high-performance polymers) and a corrosion-resistant stainless steel spring.
This unique combination allows the spring to press the seal lips against the gland and rod walls, with the pressure further assisting the spring force. The spring adjusts for lip wear, hardware tolerances, and eccentricities, providing continuous resilience to the seal lips. The DXTSEALS design, with its sealing lip and spring arrangement, offers superior leakage protection compared to traditional lip seals.
Benefits
Chemical resistance against almost all medias
Temperature -250�°C to +300�°C
Low friction coefficient
No stick-slip-effect
Diameter range from 2 mm to 3000 mm
Radial Seals
Apart from the standard shapes listed below, we develop variants customized to the respective application. Our technical department will be pleased to advise you.
PTFE Seal Operation Range
The extensive range of options ensures that all radial seals' sealing requirements can be met. It's important to note that not all maximum stresses can be simultaneously applied to the seal.
With a variety of designs, jacket and spring materials, and different dimensions, these seals can be used in a wide range of working conditions, including:
Temperature range from -250�°C to +316�°C
Suitable for rotation and reciprocating movements up to 5 m/s
Static applications with pressures up to 3500 bar
Dynamic applications with pressures up to 550 bar
Universally resistant to chemicals
Available in diameters ranging from 2 mm to 3000 mm.
Rotary Seals For Mining Industry
Floating seals, also known as mechanical face seals or lifetime face seals, are essential components in various mining applications. Mining machinery floating seals provide effective sealing and protection for critical components in harsh and abrasive environments. Here's how mechanical metal face seals are used in different mining applications:
Mining Trucks with Wet Braking Systems
Mining truck floating seal komatsu are used in the wheel hubs of mining trucks to protect the bearings and other components from contaminants like dust, water, and debris. Metal face seals for haul trucks ensure the longevity and reliability of wheel hub assemblies, which are essential for the safe operation of mining trucks. Floating seals designed for wet braking systems also plays a crucial role in preventing water ingress and maintaining brake efficiency.
Steering Drive Axle and Final Drives
Floating seals are used in steering drive axles and final drives to seal the connection between the axle and wheel hub. They prevent the entry of abrasive materials and water, extending the life of these critical components and reducing maintenance requirements.
Mining Scraper Chain Conveyor
Floating seals are employed in the conveyor's chain wheel hubs to prevent abrasive materials and contaminants from damaging the bearings and seals. They ensure the smooth and efficient operation of the scraper chain conveyor, which is used to transport bulk materials in mining applications.
Underground Mining Trucks
In underground mining, where conditions are particularly challenging, floating seals are used in various components of mining trucks, such as wheel hubs and final drives. They help protect vital parts from abrasive particles, extending the service life of the equipment.
Coal Winning Machine
Floating seals are used in coal winning machines, such as continuous miners or longwall shearers, to seal critical components like cutting heads and gearboxes. These seals prevent coal dust and debris from entering the machinery, reducing wear and tear and ensuring efficient coal extraction.
Boom-Type Road Header
Boom-type road headers are used in mining for tunnel excavation and underground development. Floating seals can be found in the drive systems of road headers, helping to seal gearboxes and protect them from abrasive materials present in the mining environment.
In all of these mining applications, floating seals are crucial for minimizing downtime, reducing maintenance costs, and ensuring the safety and efficiency of mining equipment. They help extend the service life of critical components and contribute to the overall productivity of mining operations.
Axle Floating Seal Final Drive
Floating seals, also known as final drive face seal replacement or duo-cone seals, are commonly used in axle applications, including steering drive axles and final drives in various types of heavy machinery and vehicles. They play a crucial role in ensuring the integrity and performance of these critical components. Here's how floating seals are applied in axle systems:
Steering Drive Axle
Steering floating seal final drive axles are found in heavy-duty vehicles and equipment such as trucks, buses, and construction machinery.
Wheel Hubs: final drive seal are often used in the wheel hubs of steering drive axles to seal against contaminants and maintain the integrity of the axle assembly.
These seals prevent the entry of dirt, dust, water, and abrasive materials into the wheel bearings and other critical components.
By maintaining a proper seal, floating seals help extend the service life of the wheel hub assembly, reduce maintenance requirements, and ensure reliable steering and driving performance.
Final Drives
Final drives are an integral part of heavy machinery and are used in various applications, including excavators, bulldozers, and mining equipment.
Final Drive Housings: Floating seals are commonly employed in the final drive housings of these machines to seal against contaminants and maintain lubrication.
They prevent abrasive materials, dirt, and water from entering the final drive assembly, protecting critical components such as gears and bearings.
Proper sealing in the final drives contributes to the overall durability and performance of the heavy machinery.
Reduced maintenance and extended service intervals result from effective sealing, enhancing the machinery's productivity.
In steering drive axles and final drives, floating seals are essential for preventing premature wear, reducing the risk of costly breakdowns, and ensuring the reliable operation of heavy machinery and vehicles. These seals contribute to safety, efficiency, and cost-effectiveness in various industrial and construction applications.
For more information about mechanical face seal, please feel free to contact us!
Construction machinery floating seals, also known as mechanical face seals or duo-cone seals, find various applications in construction machinery to provide effective sealing and protection in challenging environments. Here's how floating seals are used in different construction machinery applications:
Tunnel Boring Machine (TBM)
wheel loaders floating seals used in Tunnel boring machines are essential in the main drive and cutterhead assembly of tunnel boring machines. Floating Seals for Cutter Rollers prevent the ingress of abrasive materials, slurry, and water into the cutterhead bearings and drive components, ensuring the efficient and reliable operation of TBMs during tunnel excavation.
Twin Shaft Concrete Mixer/Stirrers/Rollers
Floating seals are used in the gearboxes and drive systems of concrete mixers, stirrers, and rollers to protect against dust, water, and concrete residue. These seals help maintain the longevity and performance of these construction machinery components, critical for producing high-quality concrete and achieving smooth construction operations.
Articulated Dump Truck
In articulated dump trucks, floating seals are employed in wheel hubs, axles, and other critical components to prevent the entry of contaminants like dirt, mud, and debris. Duo Cone Floating Seal For Articulated Dump Trucks contributes to the durability and efficiency of these trucks, especially when operating in rough terrains and construction sites.
Gearboxes
Floating seals are commonly used in gearboxes across various construction machinery types, including excavators, bulldozers, and road headers. Floating seals for gearbox maintain the integrity of gearboxes by sealing them against external contaminants and lubricating oil leakage.
Boom-Type Road Header
Floating seals are crucial in boom-type road headers to protect gearboxes, cutterheads, and other drive components from abrasive materials encountered during tunneling and excavation. These seals extend the life of road headers and minimize maintenance requirements.
Bulldozer
Bulldozers often use floating seals in critical areas such as track rollers, idlers, and final drives. Bulldozer floating seal groups protect components from dirt, rocks, and debris, ensuring the bulldozer's performance and reducing downtime.
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