1. Annual output: 5million to 30 million sqm(based on thickness of 9.5mm gypsum board) 2. Working time: 24hours/day and 300 working days/year 3. Raw material: Gypsum powder, shielding paper, modified starch, foaming agent, glue 4. Fuel: Natural gas, diesel, heavy oil or coal 5. Product quality and specification: 1) The product is in compliance with National Standard GB/T9775-2008 2) Product specification: Length: 2400mm~3600mm Width: 1200mm or 1220mm Thickness: 8mm-20mm 6. Main process: 1)Raw material blending; 2)Shaping; 3)Wet board/panel conveying; 4)Drying; 5)Dry board/panel conveying; 6)Finished product stacking and storage. 7. Main technology: The production line adopts special designed hot air stove heating system 8.Raw material consumption list: (Based on 9.5 mm gypsum board for reference)
Biomass briquetting machine is also called briquettes or straw briquetting machine. The briquetting equipment is suitable for the fluffy material such as straw and sawdust that can be produced a high density of biomass briquette. Straw briquetting needs the ensilage machine or rubbing machine to crushing to the length of 20 ~ 50 mm material. Through extreme pressure, the briquette is formed. The density of briquette is 0.7 ~ 1.2 g/cm3. The benefit of briquette is convenient to transportation, save and usage. Straw briquette overcomes the lightweight, large volume, and easily affected by environmental conditions such as rain or snow fire. It can be satisfied with the demand of the commercialization, which can be sold as fuel or animal feed. Biomass briquettes production line included feeding conveyor, briquettes, and discharging machine, and the operation of distribution cabinets. While, the briquetting machine included equipment rack, motor, feeding port, transmission system, pressure roller, horizontal ring die, discharging port and other parts. The straw, grass, and wood chips put into cutting or grinding machine to be fiber. The fiber length less than 50mm. The moisture content is between 12% and 25%. The feeding conveyor sends material into the feed port. Through the spindle rotation to drive the roller rotation, and then through the rotation of the roller, the material was extruded by nubby shape from the horizontal hole. and falling the discharging port. The model hole can be a square or circular ring.
Production Line Application and Feature: This series machine is composite o�vibrating sieve, high speed mixer, cooling machine, plastic feeder, conical twin screw extruder(or single screw extruder), machine head, forming machine(for double wall corrugation pipe or single wall corrugation pipe), plastic pipe belling machine, stacker, water-cooling machine, air compressor etc which is mainly used to produce PVC, PE plastic double-wall and single-wall corrugation pipe.
This pipe production line is a new kind of drainage, pipe production line developed by our company, is mainly used for producing the HDPE/PP winding drainage pipe from ID 300-3500mm. The kind of pipe is made from PE/PP with thermoforming technology, it is of high ring stiffness,low weight, easy jointing and no leak,, and it is mainly used for municipal drainage, agricultural drainage and agricultural irrigation. It is of electrical fusion welding socket and spigot, this is the most of reliable joint.The line is designed with the latest technology, high production efficiency ,and easy operation.The line can continuously produce the winding pipe, its efficiency is very high, not need to change the mould. It can produce the pipe with different ring stiffness and wall structure from 300mm to 3500mm within short time by , and there is no material waste during the changing elements. In addition, this production line can produce large diameter compositing reinforced pipe for high pressure water transportation after it can be updated.
Automatic CPP BOPP PE PP PVC plastic Film perforation machine Hot needle micro perforation machines are specifically designed to perforate poly-based materials at speeds up to 100m/min with the following benefits; Latest hole technology Integrated speed control between the pin and web Infra-red heating system with instant heat Quick pattern change Accurate pin penetration control Precise temperature control Energy efficient drive technology Touch screen control system High efficiency insulation The machine was consist of unwinding part, perforation part, and rewinding part, which to perforate plastic film easily. The hot needle perforation machine places pores into packing film for food and plant industry, and can be integrated into every continuous web path. And there's an intelligent control system matches the speed of the perforating needles to the speed of web.
Automatic CPP BOPP PE PP PVC plastic Film perforation machine Hot needle micro perforation machines are specifically designed to perforate poly-based materials at speeds up to 100m/min with the following benefits; Latest hole technology Integrated speed control between the pin and web Infra-red heating system with instant heat Quick pattern change â?¢ Accurate pin penetration control Precise temperature control â?¢ Energy efficient drive technology Touch screen control system â?¢ High efficiency insulation The machine was consist of unwinding part, perforation part, and rewinding part, which to perforate plastic film easily. The hot needle perforation machine places pores into packing film for food and plant industry, and can be integrated into every continuous web path. And there's an intelligent control system matches the speed of the perforating needles to the speed of web.
Best quality ZS45/100 conic twin screw extruder price for smallPVC/WPC profile This machine has the feature of low waster of energy, good performance, high speed and high efficiency, atc. The finished products produced by this machine has he feature of good surface, stronger compression resistance, light and heat stability, low size-changing and ageing resistance. Parts Main items Model Explanation Screw and barrel Screw diameter Φ50mm Zhoushan, Zhejiang Material 38CrMoALA, deeply nitrading processing Screw valid length 1400 mm Screw number 1 Barrel heating power 9KW Barrel wind-cooling power 180W �3 Nitriding depth 0.40-0.70mm Nitriding rigi dity (HV) 890-980 surface roughness (mm) Ra0.8-Ra1.6 Linearity �0.015 Output 40-60kg/h Heating type and material Electric Heating by Aluminum ring Raw material ABS granules Reduction driver Reduction gear Hard teeth Jiangyin, China Driver motor Power 15 KW Plastic machine special used Main machine Feeding type Automatic dryer & loader Center height 1000mm (match with mould) Contact type of Die and mould Contact by bolts in the type of flange Total power 20 KW Electrical parts Items Brand Number PLC SIEMENS 1 Frequency converter ABB 1 Contactor SIEMENS 9 Current meter CHINT 7 Volt meter CHINT 1 Overload circuit breaker SIEMENS 1
Production Line Application and Feature: This series machine is composite o vibrating sieve, high speed mixer, cooling machine, plastic feeder, conical twin screw extruder(or single screw extruder), machine head, forming machine(for double wall corrugation pipe or single wall corrugation pipe), plastic pipe belling machine, stacker, water-cooling machine, air compressor etc which is mainly used to produce PVC, PE plastic double-wall and single-wall corrugation pipe.
Production Line Application and Feature: This series machine is composite o vibrating sieve, high speed mixer, cooling machine, plastic feeder, conical twin screw extruder(or single screw extruder), machine head, forming machine(for double wall corrugation pipe or single wall corrugation pipe), plastic pipe belling machine, stacker, water-cooling machine, air compressor etc which is mainly used to produce PVC, PE plastic double-wall and single-wall corrugation pipe.
Production Line Application and Feature: This series machine is composite o vibrating sieve, high speed mixer, cooling machine, plastic feeder, conical twin screw extruder(or single screw extruder), machine head, forming machine(for double wall corrugation pipe or single wall corrugation pipe), plastic pipe belling machine, stacker, water-cooling machine, air compressor etc which is mainly used to produce PVC, PE plastic double-wall and single-wall corrugation pipe.
Production Line Application and Feature: This series machine is composite o vibrating sieve, high speed mixer, cooling machine, plastic feeder, conical twin screw extruder(or single screw extruder), machine head, forming machine(for double wall corrugation pipe or single wall corrugation pipe), plastic pipe belling machine, stacker, water-cooling machine, air compressor etc which is mainly used to produce PVC, PE plastic double-wall and single-wall corrugation pipe.
Sawdust dryer is used for pellet sawdust or powder sawdust. Wet materials are continuously sent into the drum through a screw conveyor and then get separated and pushed by the high-speed hot flow. The moisture in wet materials is taken away in this process and then we get powder or pellet dry materials. Sawdust dryer is widely used for the drying of straw briquette, charcoal, wood pellet fuel, sawdust briquette, corn straw, soybean straw, cotton stalk, wheat straw, sorghum stalk, wood shavings, sawdust, gingko leaf, mulberry leaves, and other fiber materials. Sawdust dryers are consist of heating furnace, feeding port, drum, filter drum, conveying pipe, cooling drum and discharging port.
Biomass ring-die pellet mill is a nationally pioneering product designed by the technical team from Dingli. The design of the molds is unique. The press rollers are made of wear-resistant alloy material, The working life of wearing parts is several times of similar products. Transmission structure can realize the automatic filtering process of grease. This product with unique design, proper structure, low energy cost, and strong wear resistance, which fills the domestic technical blank of vertical ring-die pellet feeding equipment. This palletization equipment is applicable to materials that are difficult to mold and bond, such as rice husk, sunflower seed husk, and peanut shell, branch, trunk, wood rind, crop straw, rubber, cement, ash, and other chemical materials. The pelletized product can be used in the biomass fuel plant, power plants, timber processing plants, fertilizer plant, and chemical plants. This product is a satisfying compression molding equipment with low capital cost, quick profits, and free risk.
Cast films produced on chill roll lines have become an indispensable product in the packaging industry. They provide versatile and high-quality options for safe and economic packaging of products. To manufacture multi-ply packaging materials of 15 to 150 microns thickness, such as Stretch films, Cling films, Barrier films, Masking films, CPP films, and Blister films. Technical Specifications : MODEL SCREW DIA (mm) L/D Ratio Die Size Finish Film Width Output (Kgs/Hr.) JP-COEX-CF 1350 (Three Layer) 70 | 90 | 70 30 : 1 1350 mm 1050 mm 250 to 300 JP-COEX-CF 1800 (Three Layer) 70 | 100 | 70 30 : 1 1800 mm 1500 mm 285 to 400 JP-COEX-CF 2300 (Three Layer) 70 | 100 | 70 30 : 1 2300 mm 2000 mm 380 to 500 JP-COEX-CF 2300 (Three Layer) 80 | 120 | 70 30 : 1 2300 mm 2000 mm 600 to 650 JP-COEX-CF 3300 (Three Layer) 80 | 120 | 80 30 : 1 3300 mm 3000 mm 570 to 745 JP-COEX-CF 2300 (Five Layer) 80 | 120 | 100 | 80 30 : 1 2300 mm 2000 mm 950 to 1000
PP/PET Box Strapping Lines PET box strap line is suitable for 100% PET Flakes or PET Virgin Granules equipped with Dehumidified air dryer with Crystallizer. PP Box strap line is suitable for fully automatic heat sealable straps having inbuilt single colour printing unit & two station embossing unit. Technical Specifications MODEL JP 70 BST JP 80 BST JP 80 PET-ST JP 100 PET-ST Processing Materials PP/HDPE PP/HDPE PET FLAKES/GRANULES Screw Dia (MM) 70 80 80 100 L/D Ratio 30:1 30:1 30:1 30:1 No. of Straps Two Four Two Four Straps Size (MM) 9, 12, 15, 19 9, 12, 15, 19 9, 12, 15, 19 9, 12, 15, 19 Max. Output (Kg./Hr.) 75 to 80 150 to 160 100 to 120 200 to 250 Inline Printing Single Color Single Colour No. of Winders 3 5 3 5
High output and outstanding quality Monofilament Lines JPEL has in range of products highly efficient Monofilament Lines to produce HDPE / PP / Nylon Monofilament for manufacturing of : Ropes and Twines Tooth brush bristles Fishing Net Mosquito Net Doll hair & Wig hair Threads Knitting yarn Artificial grass Carpets Salient Features : Extruder having L/D 30:1 for an output up to 250 Kgs./Hr. (Higher capacity lines also can be designed and supplied) Multi Strand Die Air knife Goddets with Movack Design. 5 meter long orientation hot air oven, hot water bath. Cheese winders for bunch winding. JPEL has also supplied Jumbo Winders for winding of Monofilaments /Fibrillated tapes required for manufacturing ropes and FIBC Jumbo bags. Technical Specifications Model JP 70 MONO JP 80 MONO JP 90 MONO Screw Dia (MM) 70 80 90 L/D Ratio 30:1 30:1 30:1 Max. Output (Kg./Hr.) PP 150 200 250 HDPE 135 180 200 Godet Width (MM) 320 MM 320 MM 320 MM Godet Dia (MM) 800 MM 1100 MM 1200 MM Dimension (L X W X H) Meters 18 X 2.5 X 2.5 18 X 2.8 X 2.5 19 X 3 X 2.5 Optional Equipments Flange / Bobbins Winders Jumbo Winders Melt Pump Monofilament / Dunline Die Plate
Extrusion Coating Lines J P Extrusiontech Ltd has a wide range of Extrusion Coating Lines Models to meet a variety of applications. For coating thin layer of polyolefin’s (Mainly LDPE / PP) on substrates like Paper, Cotton Cloth, Woven Fabrics, Jute fabric, Aluminum foil, BOPP film, Polyester film, etc. up to 5200 mm Web width applications. For coating thin layer of polyolefin’s (Mainly LDPE / PP) on substrates like Paper, Cotton Cloth, Woven Fabrics, Jute fabric, Aluminum foil, BOPP film, Polyester film, etc. up to 5200 mm Web width applications. Tandem Lamination Plant For coating Circular Woven fabric, for producing multilayer laminates up to 5 layers along with the various substrates like Paper, Aluminum foil, Polyester film etc. Woven Bag Lamination Technical Specification : MODEL JP 70 CR 850 JP 80 CR 1450 JP 80 CR 1600 JP 80 CR 2000 Screw Dia (MM) 70 80 80 80 L/D Ratio 30:1 30:1 30:1 30:1 Die Width (MM) 900 1500 1650 2000 Maximum Coating Width (MM) 750 1350 1500 1850 Minimum Coating Width (MM) 400 800 800 1200 Coating Thickness (Micron) 20 - 80 20 -80 20 - 80 20 - 80 Max. Line Speed (M.P.M.) 110 110 110 110
Tape Stretching Line with Tape Winders (Inverter cheese winders: J P Extrusiontech Ltd having a comprehensive range of tape extrusion lines for producing high-quality PP/HDPE tapes for a wide range of applications. Tape Stretching Lines available from output 150 Kg/Hr to 900 Kg/Hr capacity. 450 to 900 Kh/Hr lines having godet diameter of 450 mm and imported screw, barrel, die, melt pump options are available. Die width available (MM) 800, 900, 1000, 1100, 1300, 1400, 1500, 1600, 1750, 2200 End applications such as woven & leno bags, jumbo bags i.e. Flexible Intermediate Bulk Containers (FIBCs), tarpaulins, carpet backings, geotextiles, wrapping fabrics, ropes and twines etc. Technical Specifications : Specification 70R,80R,90R,105R,105R HS,120R,150R Screw Dia (MM),70,80,90,105,105,120,150 Max. Output PP (Kg/Hr),150,250,350,450,450,600,900 Max. Output HD (Kg/Hr),135,230,300,400 Max. Line Speed (MPM),350,350,350,350,425,425,425 Godet Dia (MM),320,320,320,320,450,450,450 Nos. of Godet Rolls,3 / 6,3 / 6,3 / 6,3 / 6,2 / 6,2 / 6,2 / 6 Die Width (MM) : 800, 900, 1000, 1100, 1300, 1400, 1500, 1600, 1750, 2200
For manufacturing HIPS/ ABS/ PP/ PET/ PVC mono and multilayer sheets for various applications like thermoforming/vacuum forming, Office files, Luggage, Office furniture, Roofing, and other applications. SHEET LINE | Technical Specifications : Extruder Ø mm Die (mm) Out put kgs/hr Calender Dia X Length (mm) Max. Sheet Width (mm) 70 640 HIPS 100-120 PP 70-80 200 X 700 540 70 + 40 640 HIPS 100-120 PP 70-80 200 X 700 540 70 + 40 850 HIPS 100-120 PP 70-80 200 X 900 700 80 + 40 640 HIPS 180-200 PP 130-150 310 X 700 540 80 + 40 850 HIPS 180-200 PP 130-150 310 X 900 700 80 1000 HIPS 180-200 PP 130-150 310 X 1050 850 90 1000 HIPS 225-250 PP 150-180 400 X 1050 850 80 1150 HIPS 180-200 PP 130-150 310 X 1200 1000 90 1150 HIPS 225-250 PP 150-180 400 X 1200 1000 90 V 1400 HIPS 225-250 ABS 225-250 400 X 1600 1250 120 V 1400 HIPS 350-400 ABS 350-400 400 X 1600 120 V + 75 V + 50 1400 HIPS 600-650 ABS 600-650 400 X 1600 1250 80 V 640 PET 120-150 310 X 700 540 1250
PET/PE Washing Lines Thanks to the experience acquired year by year in the markets of competence, JP offers itself as your partner for forefront solutions in the plastic recycling field, increasing the value of the waste materials. JP understands the needs of the customer for a throughout Quality compliance with the addition of high output and cost efficient machinery. Ranging from a tiny bolt to the final finished product everything undergoes strict compliance policy. Our customers rely on our quality product for fast and punctual delivery, reliably easy operation, systems, machines and services and their long life-time even with intensive usage of the machines. We at JP offer the most economical machine configuration with optimal connection for further processing systems and maximum quality through in-depth requirement analysis and exact target specifications. JP INDUSTRIES introduces a line capable of sorting, grinding, washing and cleaning with drying post consumer plastic waste. The end use of the plastic waste is supposed to be either in the field of injection molding textile fiber, monofilament or sheet with different thickness for thermoforming. The complete line is for an accurate clearing of plastic material especially suited for LLDPE, LDPE, HDPE, PP, PET, PC. JP’s washing line is built with the best materials for less wearing of the bodies of the machine and consequentially less maintenance and less lost in time. Also, the experience of JP has developed a system that is matching the European standard but with a better price. JP’s engineering department can give to their customers the support on finding also a customized solution because JP Industries know that every country has his own traditions and his own post consumer material to treat. For this, we will be glad to give you the right solution for your business.
