2. Equipment capabilities
1). width of raw materail : 60mm- 860mm
2). Product speed by punching: 2.5-5m/min
3). Continuous roll forming speed: 10-15m/min
4). Material thickness: 1-2mm
5). Material require: Q235 cold roll steel
6). Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
3. Main composition of machine
This unit consists of the decoiler, ML900 flatting, 200 punch, punching die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, electrical control cabinet; etc.
4. Each part major technical parameters
4.1 Drive decoiler
1). Material width 860mm
2). Material weight 6000kg
3). Material outer diameter 1200mm
4). Drive power: Electromotor and speed reducer integration, 4KW frequency conversion electromotor
5). Frame type: Cantalever inner support, manual handle afterbody, pneumatic press cantalever.
4.2 Flatting
1) Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
2) Flatting bound: Material thickness 1-2mm, material width 100-860mm
3) Drive power: 5.5kw frequency conversion electromotor
4) Speed reducer model: ZQ250
5) Flatting speed: 3-10 m/min
6) Parenthesis up and down a pair of fortified wheel
4.3 Continual punching mould
1. Amount: Each kind of width specification 1 set dies, total 6 sets
2. Die require: Cr12 quench
4.4 Servo feeding
1. electromotor power: 4.4kw
2. Multistage type feeding, memory ten group of memory functions
3. Man-machine contact surface numerical control system
4. Uses Mitsubishi servo meter
4.5 Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing
4.6 Guider
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.
4.7 Main roll forming machine.
Type
GY180(Extra wide)
Rack structure
Dragon Gate type memorial arch frame
4.9 Electrical control
4.9.1 Main operation control cubicle
1) Amount: 1 set
2) Frequency conversion: 3 sets(in main control cubicle, control decoiler, flatting and roll forming machine)
3) PLC control: 1 set
4)8 inch liquid crystal touch screens
5) All electrical element is the Mitsubishi original installation brand
4.9.2 assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control type : Manual handle
5. After-sale service
1. We see to the equipment's installment, the debugging and free training operators
2. We offer the equipment's details(including the drawing of roll forming mould, Electric appliance schematic diagram, equipment diagram and so on).
- Dehumidifying dryer series
- Material conveying systems
- Hot & cold interchangeable controller series (system)
Granulators & recycling system
Color mixer
Fabrication of customize design machine.
Dakumar servo injection machine, from the model Nr. DKM50 to DKM780, currently the standard servo injection machine is with the injection machine's hydraulic pump servo motor, for the plasticizing servo motor, it is an optional but it is not the standard servo injection machine. Dakumar servo injection machine has started manufacturing on 2007 year, until now we have delivered more than 600 sets of different models of servo motor injection machines to all over the world.
High energy savings of servo injection machine
Under normal operating conditions, compared with conventional hydraulic injection molding machines, energy savings of 20-80% can be achieved.
Molding stability of servo injection machine
Compared with conventional injection molding machines, repeatability is greatly improved due to servo motor closed-loop control.
Quick response of servo injection machine
Featuring a dynamic servo motor with a response time of only 0.05sec.
Quiet operation of servo injection machine
The machine runs at much lower noise levels, particularly in low speed applications.
Reliable holding pressure of servo injection machine
Compared with traditional hydraulic machine the holding pressure is more stable and does not have limitation.
Better oil temperature stability of servo injection machine
The servo system only delivers hydraulic oil as it is needed for the various functions. This prevents unnecessary generation of heat and substantially reduces oil cooling requirements.
Servo injection machine high efficient
Dakumar servo injection machine, from the model Nr. DKM50 to DKM1600, currently the standard servo injection machine is with the injection machine's hydraulic pump servo motor, for the plasticizing servo motor, it is an optional but it is not the standard servo injection machine. Dakumar servo injection machine has started manufacturing on 2007 year, until now we have delivered more than 600 sets of different models of servo motor injection machines to all over the world.
High energy savings of servo injection machine
Under normal operating conditions, compared with conventional hydraulic injection molding machines, energy savings of 20-80% can be achieved.
Molding stability of servo injection machine
Compared with conventional injection molding machines, repeatability is greatly improved due to servo motor closed-loop control.
Quick response of servo injection machine
Featuring a dynamic servo motor with a response time of only 0.05sec.
Quiet operation of servo injection machine
The machine runs at much lower noise levels, particularly in low speed applications.
Reliable holding pressure of servo injection machine
Compared with traditional hydraulic machine the holding pressure is more stable and does not have limitation.
Better oil temperature stability of servo injection machine
The servo system only delivers hydraulic oil as it is needed for the various functions. This prevents unnecessary generation of heat and substantially reduces oil cooling requirements.
16-cavity compression molding machine:
Type JF-30BY (16T)
Quantity of mold head 16
Capacity 9000-11000pcs/hr
Cap diameter 22mm-45mm
Cap height 10mm-25mm
Power of heating ring of the extruder 11KW
Power of electromotor of the extruder 4.5KW
Power of electromotor of the molding press machine 1.1KW
Power of hydraulic pressure 7.5KW
Power of cooling system 3KW
Air consumption 6kgs, 0.5m3/hr
Power,Voltage 380V,50HZ
Weight 2500kg
Size 2700, 1150, 2100mm
24-cavity compression molding machine:
Type JF-30BY (24T)
Quantity of mold head 24
Capacity 15000-18000pcs/hr
Cap diameter 22mm-45mm
Cap height 10mm-25mm
Power of heating ring of the extruder 11KW
Power of electromotor of the extruder 7.5KW
Power of electromotor of the molding press machine 2.2KW
Power of hydraulic pressure 11KW
Power of cooling system 3KW
Air consumption 6kgs, 0.5m3/hr
Power,Voltage 380V,50HZ
Weight 3800kg
Size 3500,1400,1900mm
36-cavity compression molding machine:
Type JF-30BY (36T)
Quantity of mold head 36
Capacity 27000-30000pcs/hr
Cap diameter 22mm-45mm
Cap height 10mm-25mm
Power of heating ring of the extruder 19KW
Power of electromotor of the extruder 15KW
Power of electromotor of the molding press machine 3KW
Power of hydraulic pressure 18.5KW
Power of cooling system 3KW
Air consumption 6kgs, 0.5m3/hr
Power,Voltage 380V,50HZ
Weight 5200kg
Size 5500,3500,2200mm.
All pneumatic valve, voltage stabilizing filter, governor valve, windpipe tie-in, windpipe, gas meter, vacuum generator etc. adopts world most well-known FESTO, guaranteed that the pneumatic controlled system operate accurately and the component durable.
Depends on the customer.
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Have the function of grip, embrace, blow, suction, cut etc. External connection with carry on platform, conveyor belt, and middle board check group, spray device, cut runner device.
Special standard features of SCY injection molding machines :
1. Five-point vertical toggle system combined with one piece fabricated machine bed, ensures machine strength and durability even under high speed production.
2. High rigid T-slot platen made of FCD500, eases process of mold mounting and withstand fatigue of platen.
3. Oil less bearing improves machine cleanliness with less use of lubricant.
4. Double injection cylinders design assure injection consistency.
Special features of SCY Thermosetting injection molding machine :
1. Barrel special treated with excellent low temperature control and heater made of aluminum alloy to ensure barrel temperature consistency.
2. Platen is enclosed with heat insulation board made of asbestos helps to increase production efficiency.
3. Suitable for Thermosetting plastic material, such as bakelite, phenolic, urea and etc.
Special features of SCY Hydraulic Clamping Injection Molding Machine :
1. Central direct clamping mechanism combined with double injection cylinders system presents accurate clamping pressure and quick mold close.
2. Long mold opening stroke and less restriction on mold thickness make it flexible for mold applications.
3. Clamping force distributes evenly to the mold and the platen, minimizes stress and wear on machine.
Special features of SCY Accumulative high-speed injection molding machine:
1. Specialize in production of thin-wall items and high speed injection.
2. Close loop injection equipped with servo valve to further enhance injection precision.
3. Higher productivity available with double loops system (injection pressure charge during holding pressure/screwing).
Special features of SCY PET preform injection molding machine :
1. Specialize in processing PET material.
2. Capable to supply complete system integration, including PET preform injection machines, PET preform mold with hot runner and temperature control, ancillary equipments from material drying and feeding to preform cooling and automation.
Factory Information:
The company has been devoted to optimization and integration of developing, producing, selling, and applicating of technology of ultrasonic machinery (Ultrasonic rhinestone fixing machine,face mask making machine, ultrasonic ribbon cutting machine, ultrasonic lace sewing machine, ultrasonic plastic welding machines, high frequency fusing machine).
Features and functions of cold velcro fabric cutting machine:
1. Smooth and tidy cutting edge, free of burr or fuzzy edge, optimum cutting
2. PLC control automatic feeding, computer counting, high precision, high speed, simple length adjustment, high efficiency and concurrent cutting.
3. Used mostly for strip cotton tapes, nylon tapes, strip ribbon, velcro, plastic zipper, shoelace, etc.
Technical Data of cold velcro fabric cutting machine:
Model No: NK-JQ0010
Dimension: 800x300x1200mm
Supply voltage: 220V
Weight: 50KG
Power: 500w
Air pressure: 4-6kg/cm2.
The vertical beam of RSV Series Robot is made of reinforced aluminum alloy. The vertical beam and take-out mechanism, are equipped with linear ways. The cylinder components and oil seals are imported from Japan to achieve the goal of high precision, durability as well as reduction of maintenance cost.
ARTIC Automation has accumulated many years of experiences to develop high speed and sophisticated traverse robots, the brand-new lightweight and high rigid RTL-G series, to meet the current industry trends and satisfy worldwide customer's demands.
The models driven by servo motor can shorten the cycle time and provide the function of multiple placing.
Features!G
The high rigid design ensures the robots do not vibrate even working at high speed.
Precise mechanical design makes maintenance very easy.
The cylinder's seals and solenoid valves are made in Japan to ensure smooth movement and durability.
Qingdao HUASU Machinery Fabricate Co., Ltd designs and develops HDPE/MDPE water supply pipe production line and gas pipe production line by itself. It has many features, such as: special structure, high degree automation, easy operation, continuous produce stable and reliably and so on. It is also applicable for high speed extrusion of PE,PP,PPR,PERT,ABS etc. Plastic Pipes produced by this line have excellent stiffness, flexibility, high mechanical strength, resistance of environmental stress cracks, resistance to creep deformation, heat-linkage and so on. It has become the first choice for the city gas pipe and outdoor water pipe.
HDPE/MDPE pipe extrusion line mainly includes single screw extruder, molds, vacuum calibrating water tank, spray water cooling tank, haul-off machine, cutting machine and overturning bracket.
Extruder: HDPE/MDPE pipe extrusion line adopts high speed and efficiency of single screw extruder.The screw has barrier unit, special material mixing components and new style of barrel grooves. The extruder is equipped with low noise fan, ceramic heating ring, high speed hard gear reducer; full-automatic vacuum loader. This configuration assures good plasticization and mixing effect. It also assures high speed, stable production and great output.
Pipe Marking Line: It is extruded by single screw extruder SJ30/25 through the composited extrusion die.
Die Head: The material of the die head is high quality 40Cr. It is the most advanced spiral or lattice die head in the world, which assures stable extrusion in the production process. In order to fit the performance of PE material and assure the stability of pipe diameter and roundness when producing thick-wall pipe with high speed, we adopt water film lubricating and water (or oil) circulation cooling.
Vacuum Calibrating Water Tank: The body is made of high hardness and good quality stainless steel board. It has advanced water circulation and high pressure cooling system, vacuum adjusting equipment and accurate water temperature and water level automatic controlling system. The accurate bronze calibrating sleeve ensures cooling speed and molding pipe. It can be three-dimension adjusted up & down and left & right.
Water Spray Cooling Tank: The body is made of stainless steel and the ductcoat is transparent soft PVC curtain. Stainless steel float adjusts water level and electricity controls water temperature. The nozzle material is ABS engineering plastic. The frame of the machine can be adjustable up and down. There is roller in the tank.
Haul-off Machine: We can offer two tracks, three tracks, four tracks, five tracks and six tracks Haul-off machine according to different diameter and wall thickness of the pipe. It adopts frequency conversion. Every traction frame transfers with chain which ensures every track moving simultaneously. It is pneumatic and mechanical combination clamping. The bearing has special structure which can effectively reduce the installation error.
Cutting Machine: It is automatic dustless cutting machine. Smooth cutting section, synchronous frequency conversion drive, high accuracy and low noise. Large diameter pipe uses full-automatic planetary cutting machine. It is synchronization with the whole production line. The flexibility adjustment for the blade place and cutting depth assures cutting machine reliability.
Control System: We can offer SIEMENS PLC controlling system which is intelligent controlling system. Also we can offer ordinary controlling system which use SIEMENS electrical parts, Omron temperature controller. Intelligent control makes the operation simpler.
Main Technical Parameter:
Model Pipe Diameter
(mm) Extruder Speed
(m/min) Max.Output (kg/h) Total Power (kw) Dimension
L¡ÁW¡ÁH
SRQG-63 Ø20-Ø63mm SJ-65¡Á30 1.5-12 120 65 30 ¡Á2.2 ¡Á2.5m
SRQG-110 Ø20-Ø110mm SJ-90¡Á30 2-12 220 110 32 ¡Á2.2 ¡Á2.6m
SRQG-160 Ø63-Ø160mm SJ-90¡Á30 1.3-6 300 150 32¡Á2.2 ¡Á2.8m
SRQG-250 Ø75-Ø250mm SJ-90¡Á33 0.7-4 400 200 40 ¡Á2.2 ¡Á3m
SRQG-315 Ø110-Ø315mm SJ-90¡Á33 0.5-3.5 400 200 40 ¡Á2.2 ¡Á3m
SRQG-400 Ø160-Ø400mm SJ-120¡Á30 0.3-2.4 550 280 42 ¡Á2.2 ¡Á3m
SRQG-500 Ø200-Ø500mm SJ-120¡Á30 0.3-1.9 700 360 42¡Á2.3 ¡Á3.5m
SRQG-630 Ø315-Ø630mm SJ-120¡Á33 0.2-0.7 800 450 50 ¡Á2.3 ¡Á3.5m
SRQG-800 Ø400-Ø800mm SJ-120¡Á33 0.1-0.6 1100 560 50¡Á2.5 ¡Á4m
SRQG-1200 Ø630-Ø1200mm SJ-150¡Á33 0.05-0.5 1300 720 65¡Á3¡Á4.5m
1.Reasonable price
2.Smooth operation
3.Punching hole can adjustable
4.Widely used in roof girder and wall girder.
1. Tighten to container with steel wire rope
2. Main forming machine and un-coiler is naked(If you need we can also packed with water-proof plastic)
3. PLC contral system and other spare parts are packed in wooden box
1.Material thickness:0.3-0.6mm
2.Working speed:Approx 14m/min
3.Suit color or galvanized steel sheet
4.Widely used in roof or wall building.
1. Tighten to container with steel wire rope
2. Main forming machine and un-coiler is naked(If you need we can also packed with water-proof plastic)
3. PLC contral system and other spare parts are packed in wooden box.
1.High intensity
2.Reasonable price
3.Widely used in building construction
4. Material thickness(mm):0.7-1.2.
1. Tighten to container with steel wire rope
2. Main forming machine and un-coiler is naked(if you need we can also packed with water-proof plastic)
3. Plc contral system and other spare parts are packed in wooden box.
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