1) plastic granulator system with compression bunker:
2) this production line is mainly use to reprocess industry leftover material and disqualification material. The material can plunge into compact bunker directly. After rend by rotary-blade tray and fixed blade, pre-plastic small granule sent to the extruder feeder throat, the production process can reduce pollution effectively by crush with electricity and material convey.
3) the configuration of production flow is concision, high efficiency, high output, low consumption.
4) the granule manufacture method have to be bar cutting and water-cycle transverse section cutting. And it also can deal with the hot-sensitive material.
5) the production capacity is 100-500kg/h.
6) different customers can choice different machines. We can design special production line if you use special material.
Using PET material, KINTL-5G could blow extra-large bottles of 5 gallon volume. Those bottles are mainly used to contain pure drinking water for office and family uses. As the market of pure drinking water is expanding rapidly those years, the inquiry of extra-large bottles is also keeping on increasing. Our KINTL-5G is designed to produce high quality water drums at very competitive prices. It uses high quality electrical and pneumatic parts imported from Germany and Japan to ensure stable and effective work. The complete production line for making 5 Gallon PET bottle manufactured by our factory includes:
1.)Main blow molding machine 1 unit
2.)Preform Preheater 1 unit
3.)Voltage stabilizer ( 50KW) 1 set
4.)Chilling type air dryer(with built in rear/front filter) 1 set
5.)Low pressure air compressor 12.5Kg/0.8M3 1 set
6.)High pressure air compressor 30Kg/0.7M3 1 set
7.)Blow mould for 5 Gallon bottle 1 cavity 1 unit
Product Feature
MAIN BLOWING MACHINE
SIEMENS PLC controller. FESTO hydraulic elements, valves and pipes. MISHUBICH VVVF motor. The mould clamping system design is adopted by the advanced toggled lock design producing strong clamping force. The mould thickness can be adjusted by gear-turned belt automatically. On the blowing base of machine, an automatic moving device is assembled.
PREHEATER
The preheater is an infrared heater. When the preforms being heated in the infrared heater by circulation movement, they can also be rotating independently. Inside the preheater, there are 22 holding heads for the preforms and 12 infrared pipes providing 12 zones of different heating temperature. It ensures accurate temperature at each zone pipe without fluetuation, guarantee high percentage of perfect end products
Product specification / models
Total power of the whole system in kw. 22.5kw
Total power consumed by pet blowing machine in kw. 3
Power consumed by the preheater in kw. 7.2kw/220v
Total power consumed by the two air compressors
(high pressure and low pressure). 7.5kwx2
Production capacity
400bph for 5l bottle
90bph for 5 gallon bottle
This machine is suitable for producing g.R.P. (glass reinforced plastic) sections in different shapes & sizes like angle sections, 'c' channels, hollow rectangular and circular-tube sections, solid rods etc.
Specifications :
Pulling capacity : 2000kgf to 10000 kgf.
Pulling speed : 0.08 mtr/min. To 2.1 mtr/min.
Die clamping bed : 1000 mm x 1100 mm
Carriage size : 600 x600 to 1000x800 mm.
Grippers : 2 or 3 nos / carriages.
Carriage movement : by hydraulic power.
Clamping force by pneumatic system
Electrical power required : 2.0 to 7.5 kw for hydraulic power pack
Heating requirement (depending up on size of mould)
Compressed air required : approx- 10-12 cfm, & 5 -6 kg/sq.Cm pressure.
Accessories :
Glass roving (creel) stands, roving guides, perform guides, resin impregnation bath, resin pressure injection system, glass mat roll feeding station, automatic section cutter, section conveying roller table, glass mat slitter & pultrusion mold
We are able to provide you satisfied moulds and products. With only your drawing on hand, we will send you the satisfied sample with the best price no matter where you are. Any call or email to us will be a good starting of our successful cooperation.
Applicable material : pe/pp film
The condition of the material: the proportion of water should not more than 4%, without metal , stone and other impurities.
The maximum output : ldpe/ hdpe=260í½300 kg/h pp= 150í½200 kg/h
Adopt plc and touch screen to make the operation easy.
Adopt the spiral accumulator head which can eliminate knit line completely to ensure the product quality.
Adopt imported parison system of multi-point to satisfy various requirements of irregular products to perform the most precise thickness control
Set photoelectric sensor in clamping unit to ensure the safety during operation.
Various optional functions for special products: bottom blow unit, reshape unit, rotate mold (for products with neck thread inside and outside), sub-mold, auto knit, and robot unit etc.
Yijiu machinery is proffesional in designing and manufacturing fully automatic energy-saving blow moulding machines which are suitable for plastic hollow products from 10ml-200l such as bottle, barrel, tool box, auto tank & special products.Etc with pe, pp, ps, pa, pc, pvc, abs, tpu, petg, pvdcí¡.. There are shuttle, accumulator, coex, multi die heads, transparent line series etc for your choice. Parison system, bottom blow unit, robot, iml machine , conveyor and other functions are optional. The assistant machine such as chiller, air compressor, crusher, mixer, auto loader are available here. In one word, we aim to provide turn key project solution for you. We adopt the components from world famouse suplliers and advanced design to ensure the quality of the machine. They are easy operation, high effiency, energy saving, durable, long lifespan.
Main technical parameters
No. Item unit data
1 screw diameter mm 40
2 max. Theoretical capacity cm3 158
3 cylinder-heating power kw 6.5
4 heating zone zone 3
5 clamping force of injection mold kn 300
6 opening stroke of injection mold mm 120
7 clamping force of blow mold kn 30
8 opening stroke of blow mold mm 120
9 idle time s 6
10 max. Plate size of mold ++lf-w+ mm 300f-200
11 min. Mold thickness mm 180
12 motor power kw 15
13 mold-heating power kw tailor-made
14 pressure of hydraulic system mpa 14
15 max. Working pressure of compressed air mpa 1.2
16 discharge rate of compressed air m3/min f¬0.8
17 consumption of cooling water m3/h 3
18 dimension of machine (lf-wf-h) mm 3100f-1100f-2200
19 machine weight t 2.5
20 volume of formable products l 0.003-0.6
21 height of formable products mm f_190
22 diameter of formable products mm f_100
23 conveyer belt of motor power kw 0.37
24total power kw25
