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Induction hardening uses induction heating and rapid cooling (quenching) to increase the hardness and durability of steel. Induction is a non-contact process that produces intense, localized and controlled heat quickly. By induction, only the part to be hardened is heated. Optimal results are achieved by optimizing the heating cycle, frequency, and process parameters such as coil and quench design. What are the advantages of induction hardening Induction hardening increases throughput. It is a very fast and repeatable process that can be easily integrated into a production line. It is clean, safe and usually has a small footprint. Workpieces are usually treated individually. This ensures that each individual workpiece is hardened to its own exact specifications. The optimized process parameters for each part can be stored on your server. Induction hardening is very energy efficient because only the part to be hardened is heated.
Induction brazing is a process that uses induction heating to join two or more metals. Induction heating uses an electromagnetic field to provide heat without contact or flame. Induction brazing is more localized, repeatable and easier to automate than traditional torch brazing. Induction brazing has been around for a long time, but is only now becoming widely available due to advances in induction heating power sources. The principle of induction brazing is similar to that of a transformer, where the inductor is the primary winding and the heated part acts as a single-turn secondary winding. Solutions for induction brazing of workpieces using Copper and copper alloys Brass Aluminum Iron Steel, stainless steel and all types of carbide Tungsten Chromium Nickel and nickel alloys Cobalt and precious metals Dissimilar metal brazing applications Common applications for induction brazing New applications for induction brazing are discovered every day, but here is a list of common induction brazing applications. Back-bending brazing using induction heating equipment. Brazing copper heat transfer tubes Brazing copper heat exchanger tubes in refrigeration units and custom trucks Multi-strand brazed flat copper wire and squirrel cage rotors for motor and transformer manufacturing Brazed busbars Brazed brass threaded fittings in various piping systems Brazed carbide pins for road construction Carbide blade fabrication Steel pipe assemblies Large motor and transformer repair, such as wind turbines, hydro turbines, nuclear transformers, mining equipment and agricultural equipment Electric and hybrid vehicle manufacturing Medical device manufacturing The benefits of induction heating for brazing Induction brazing offers many advantages over flame brazing or furnace brazing. This short list may cause you to reconsider your current manufacturing process:. Faster production More precise brazing Create superior joints with consistent heat Easily set up reproducible processes Improve energy efficiency and reduce utility costs Improve worker safety Reduce downtime Improves equipment reliability
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