Posalux Diamond Tools is most commonly used for mirror bright cutting surface treatment of non-ferrous metal materials such as gold, silver and aluminum.
Can be installed on diamond faceting machines, CNC machine tools, lathes and other equipment to perform bright cutting and faceting on bracelets, rings, spheres, chains, pendants, etc.
Posalux Diamond Tools Features:
1. High finish processing: much higher than the hardness of cemented carbide, high dimensional accuracy, and mirror effect;
2. Strong wear resistance: strong impact toughness and fracture resistance, high metal cutting rate, and the cutting blade will not be broken during the interrupted cutting process with a heavy load;
3. Stable performance: the blade is made by precision machine grinding, is sharp and durable, and has a long service life;
4. Nano-coating: Improve the hardness and service life of the tool, increase the smoothness of the surface, beautiful and durable.
PCD Blades are blades for circular saws but compared to a standard circular saw blade where the teeth are tungsten carbide tipped, PCD blades have teeth made of Polycrystalline Diamond.
What is a polycrystalline diamond?
Diamond is the hardest material in nature and is the most resistant to abrasion.
Polycrystalline Diamond (PCD) is an artificial diamond produced in a laboratory through a sintering process. It is an extremely resilient material where diamond crystals are bonded to a base material of tungsten carbide.
During the sintering process, the spaces between the PCD grains are filled with a cobalt alloy and the single diamond grains bond to each other.
This results in a material that matches no other in terms of toughness, durability and resistance, making polycrystalline diamond an excellent cutting material and perfect for use in cutting tools especially where the material is particularly abrasive. It also contributes to the diamond tool having a longer cutting lifetime.
Diamond-tipped saw blades are an excellent choice when cutting larger volumes of homogenous material.
In particular, a polycrystalline diamond tipped (PCD) blade will excel in applications such as cutting melamine and HPL coated panel products, solid surface materials such as Corian, cement fiber board panels, and fiberglass, among others, which are all very hard on conventional carbide-cutting tools.
The PCD saw blade is used for cutting and grooving non-metallic materials, nonferrous materials, the particleboard woodworking industry, and the ultra-precision processing industry.
Processing Part: Aluminum alloy wheel hubs for car, Aluminum Alloy Outer Circle, Head Face
Processing Way: Turning, Semi-Fishing, Fishing
Characters: PCD Turing Tools Have Long Service Life, High Efficiency And Work Pieces Have Higher Brightness Etc.
During the wheel hub machining process, uses the PCD wheel hub tool for repairing and refurbishing the aluminum alloy wheel hub rim.
Specification
Application of PCD wheel hub turning tools:
The PCD wheel hub tools are used for turning and finishing aluminum alloy wheel hub rims for cars.
Advantages of PCD tools for wheel hub cutting:
The tool bits of the PCD wheel hub turning tools use PCD & PCBN blanks by E6. The cutter arbor uses high-quality tungsten carbide and tool steel
Advanced Welding Technology To Ensure PCD turning tools No Turning, No Welding Off, No Carbonization, Long Life
Welded Integral Hub Tools with Good Tool Rigidity, Good Shock Resistance, Stable Performance, And Large Feed
It Is An Aluminum Car Wheel, Motorcycle Aluminum Wheel Hub, Electric Vehicle Aluminum Wheel Hub The Most Commonly Used Diamond Blade For Fine Turning.
Application industry: 3C, automotive, aerospace, etc.
Application materials: non-ferrous metals such as aluminum, magnesium, titanium, silicon; fiber materials, insulating materials, plastics, composite materials, etc.
Specification
Performance advantages of PCD/PCBN milling cutters
With ultra-high hardness and super wear resistance;
Stable performance and long tool life;
High processing efficiency and low cost;
High surface finish can be obtained;
High conductivity, good toughness.
Forming slot milling cutters have been successfully used in slot milling.
Multiple slots can be formed and milled at one time, which reduces the use of tools and the number of tool changes, and greatly improves the processing efficiency.
The water outlet design in the tool center can effectively reduce the processing heat in the cutting area, reduce tool wear and make the tool have a longer processing life.
PCD universal milling cutter, suitable for processing aluminum and aluminum alloys, copper and copper alloys and other non-ferrous metals, glass fiber and metal composite materials, glass, engineering ceramics, engineering plastics, and milling of materials such as stone and wood.
Suitable for high-efficiency Plunge milling, side milling, slot milling, contour milling, and spiral interpolation milling.
PCD/PCBN milling cutters features
The cutting edge adopts laser technology, the cutting edge is sharp, and the cutting is light and suitable for high-speed occasions.
PCD of medium grain size has both abrasion resistance and chipping resistance, and excellent overall performance.
Diameters of the same specification, different cutting edge lengths.
The cutting edge over-center design can be used for axial feed milling similar to drilling.
Optimize the groove shape to achieve a higher dynamic balance level.
The small R angle and chamfering of the cutting edge effectively increase the durability of the tool.
Body material: Carbide
Blade material: PCD (polycrystalline diamond)
Specifications: 20~50 blades/non-standard customization
Processing materials: glass, ceramics, graphite, silicon carbide, titanium alloy, carbide
Application areas: glass contour molding, ceramic watch cases, graphite molds, and other hard and brittle materials
Specification
The PCD micro-edge cutting tool can process brittle and hard materials such as silicon aluminum, silicon carbide, graphite, carbon fiber, sapphire, ceramics, and tungsten steel, covering various high-tech and industrial application fields, with a surface roughness of Raï¼?0.08�¼m. Suitable for finishing workpieces made of titanium alloy or aluminum alloy, etc., and can eliminate vertical cutter marks left by milling cutter processing.
PCD micro-edge cutting tools can play an important role in processing in these fields, especially when facing the processing of brittle and hard materials. In these fields, the pursuit of high precision in material processing, long tool life, and high efficiency are key.
The following are the main application areas and processing material characteristics and advantages of PCD micro-edge cutting tools:
Silicon Aluminum and Silicon Carbide
Material Characteristics:
Silicon Aluminum Alloy: Commonly used in semiconductor devices and power electronics, this material is characterized by high hardness, with silicon particles reaching up to 1000 HV. Challenges include rapid tool wear, the formation of built-up edges, and difficulties in achieving desired surface roughness.
Silicon Carbide: With a Mohs hardness of 9.5, second only to diamond, silicon carbide is both extremely hard and brittle, making it prone to cracking during machining.
Advantages of PCD Tools:
PCD micro-edge cutting tools, with their diamond-welded heads, offer unparalleled hardness, wear resistance, and low friction. These attributes make them the ideal choice for processing silicon aluminum and silicon carbide, outperforming standard PCD tools by offering superior wear resistance and precision.
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Model cbn inserts: CCGW, TCGW, CNGA, TNGA, DCGW, RCGX
Specification
The hardness of cubic boron nitride (CBN) is second only to PCD and single crystal diamond. It can still maintain the hardness of cemented carbide at 25 degrees Celsius at a high temperature of 1000 degrees Celsius. The high strength of CBN comes from its intercrystalline bonds. Equipped with a hardness alloy matrix with very good hardness and toughness, the tools made with it can withstand great cutting forces when deep cutting materials with high hardness and high toughness. The intergranular bond also provides acceptable impact strength. This is very necessary when cutting continuous and discontinuous sections.
Applications of CBN inserts
Processing materialsï¼?such as cold work tool steel, hot work tool steel, high speed steel, bearing steel, hardened steel, powder smelting steel, powder smelting metal,martensitic stainless steel ect.
There are many classification methods of rolls,
- The material of the roller have : cast steel roller, case iron roller, forged roller.
- Product type, there are strip steel rolls, section steel rolls, wire rod rolls
- Position of the rolls in the rolling mill series, there are billet rolls, rough rolls, finishing rolls, etc.
- Product function, there are scale-breaking rollers, perforated rollers, leveling rollers, etc.
- Product material, there are hot rolls, cold rolls, etc.
- Type of rolling mill, it is divided into flat rolls and grooved rolls (it is used for rolling large, medium and small sections, wire rods and blooming billets. Grooves are engraved on the roll surface to shape the rolling stock), special roll
When processing mill rolls, especially processing large scale steel iron roll, it often has irregular surface, sand inclusion, holes and other problems. In order to solve the above problems we should choose What PCD and PCBN Inserts for Turning Rolls ?
- The tools materials for machining rolls include pcd inserts, pcbn cutting tools and solid cbn inserts, etc
- Solid CBN Insert is the hardest tool material for the processing ferrous metal materials and is the preferred tool for heavy duty cutting rolls. The high hardness rolls, Moresuperhard recommend the Solid CBN inserts which can be used for large margin cutting. Compared with the carbide cutting tools, the Solid CBN insert has performance stable, good production efficiency, and low production costs. Tungsten carbide ring is also called tungsten carbide alloy roll ring ( WC rolls or TC rolls), we process them with CBN and PCD Tools .
- Normally, CBN Inserts are generally used for rough turning tungsten carbide rolls which hardness â?¤ HRA88. PCD Tools are mostly used for finish turning cylinder, chamfering and engraving.
Performance advantages of PCD/PCBN milling cutters
With ultra-high hardness and super wear resistance;
Stable performance and long tool life;
High processing efficiency and low cost;
High surface finish can be obtained;
High conductivity, good toughness.
Forming slot milling cutters have been successfully used in slot milling.
Multiple slots can be formed and milled at one time, which reduces the use of tools and the number of tool changes, and greatly improves the processing efficiency.
The water outlet design in the tool center can effectively reduce the processing heat in the cutting area, reduce tool wear and make the tool have a longer processing life.
PCD universal milling cutter, suitable for processing aluminum and aluminum alloys, copper and copper alloys and other non-ferrous metals, glass fiber and metal composite materials, glass, engineering ceramics, engineering plastics, and milling of materials such as stone and wood.
Suitable for high-efficiency Plunge milling, side milling, slot milling, contour milling, and spiral interpolation milling.
PCD/PCBN milling cutters features
The cutting edge adopts laser technology, the cutting edge is sharp, and the cutting is light and suitable for high-speed occasions.
PCD of medium grain size has both abrasion resistance and chipping resistance, and excellent overall performance.
Diameters of the same specification, different cutting edge lengths.
The cutting edge over-center design can be used for axial feed milling similar to drilling.
Optimize the groove shape to achieve a higher dynamic balance level.
The small R angle and chamfering of the cutting edge effectively increase the durability of the tool.
Specification
Applications of PCD boring tools:
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
Advantages of PCD boring tools:
high abrasive resistance and thermal conductivity
good surface finish
Long service life. The service life is 20-30 times more than carbide boring tools.
PCD inserts are mostly used in high, medium and low silicon content aluminum alloys, graphite, metal matrix composites, carbon fiber composites, titanium alloys, aluminum alloy ultra-finishing industries, aviation and auto parts, etc. In traditional machining applications, it not only greatly reduces the overall production cost, but also significantly improves the productivity and efficiency of the entire production operation, while greatly reducing equipment investment.
PCD boring tools Application range
Rollã??Air Conditioning Compressor Partsã??Slewing supportã??Gear shaftã??Bearingã??Cylinderã??Cylinder linerã??Hub unit bearingã??Brake drumã??Brake disc.
Why Choose Our PCD Boring Tools
1. The raw material is excellent, and it is processed and sharpened by the element six PCD composite sheet.
2. Fine cutting edge, the hardness of diamond is about 8000HV, and the hardness is 10 times that of alloy. It has the advantages of low friction coefficient, high hardness and long service life. It can process a higher finish than conventional tools while reducing costs.
3. High-precision dimensions, tolerances of blade angle, blade tip, length, and equal division are strictly controlled within the tolerance of 0.02MM to ensure the stability of the life of each blade.
4. Complete specifications, various specifications and models can be produced, customized production according to the customer's use size, the manufacturer's supply makes you more assured.
The mono-crystal diamond tools can obtain excellent cutting edge through grinding.The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)
The world's top brands of raw materials: E6 single crystal diamond
Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc
Types Of Mono Crystal Diamond Cutting Tools
Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal toolsï¼?
Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc
MCD non-standard square bar type turning tools
- Suitable for turning non-ferrous metals such as copper and aluminum. The surface roughness after processing can reach Rz0.1~0.05�¼m, and the cutting depth during processing does not exceed 0.05mm
MCD mono crystal diamond Arc cutting tools
- Mono crystal diamond tool is suitable for the forming and processing of non-ferrous metals such as copper and aluminum. The size of the arc is designed according to the requirements of the workpiece.
MCD Non-standard integrated top and bottom chamfering cutting tools
- The tool has two cutting edges, and one tool can realize up and down chamfering without changing the tool, which is very cost-effective
Application of MCD non-standrad chamfering tool
- Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc.
- The peripheral chamfering of mobile phone shell parts.
- Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect
- The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70,000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing.
Applications of soldering brazed PCBN inserts:
The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.
Features of soldering brazed PCBN inserts:
â?¶High chemical resistance stability
â?¶High hardness and abrasive resistance
â?¶Strong impact resistance
â?¶Good fracture resistance
â?¶High working efficiency
â?¶Dry cutting
Specification
Description of soldering brazed PCBN inserts:
PCBN cutting inserts are welded directly onto the blade base to form a growing, super-strong structure, without the risk of layering or cracking.
Applications of soldering brazed PCBN inserts:
The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.
PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc.
PCD MICRO DRILL SLOT STRUCTURE AND DRILL TIP
1. The grinding groove is smooth and the chip removal is excellent;
2. The edge surface is polished and the main edge is sharp;
3. The tip rotates stably and the hole position is accurate
PCD MICRO DRILLS FEATURES
1. PCD micro drill has characteristics of high hardness, wear resistance, and relatively long service life compared with traditional alloy microdrill;
2. PCD micro drill is widely used in addition to processing metal materials, and can also be used for inorganic non-metallic material processing, with high processing precision;
3. PCD micro drill, compared with traditional alloy micro drill, can process hole walls with better quality.
Enables highspeed machining while maintaining longer tool life
Provides consistent products simplified quality control and lower cost
Maximum stability
Maximum economy
Maximum feedspeed
Suitable for general and optimized final machining
Introduction:The PCD Standard Inserts are made by imported element 6, GE raw materials, used high-precision peripheral grinder to produce high-quality PCD tools. PCD Standard Inserts are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing.
Details
Photo:
Models:
Applications of PCD Standard Inserts: 3c field, aerospace, automotive industry, etc.
Specificationï¼?Please contact me for specific specifications
Application Cases of PCD Standard Inserts:
Advantages of PCD Standard Inserts:
Higher metal removal rates
Faster cycle times
Reduce waste
Quality improvement
Stricter size control
Perfect surface finish
Increase productivity
Improve equipment utilization
Pack: Cartons and bubble wrap
Minimum Order Quantity:
Price Range:
Payment: TT; Paypal;
Delivery Time: Seven to ten days
Sample: No free samples are provided
Certification:
FOB Port: Shanghai Qingdao Guangzhou
Description: The PCD Boring Tools are made by PCD Blanks (E6) Brazing on The Tungsten Carbide Body. Most common is full face PCD Notching Tools. PCD Boring Tools are used for Machining Various Of Tungsten Carbide Rollers. PCD Tips for Carbide Roller Notching.
Details
Specification
Applications of PCD Boring & Notching Tools: PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching.
PCD boring tools Application range
Roll Air Conditioning Compressor Parts Slewing support Gear shaft Bearing Cylinder liner Hub unit bearing Brake drum Brake disc.
Why Choose Our PCD Boring Tools
1. The raw material is excellent, and it is processed and sharpened by the element six PCD composite sheet.
2. Fine cutting edge, the hardness of diamond is about 8000HV, and the hardness is 10 times that of alloy. It has the advantages of low friction coefficient, high hardness and long service life. It can process a higher finish than conventional tools while reducing costs.
3. High-precision dimensions, tolerances of blade angle, blade tip, length, and equal division are strictly controlled within the tolerance of 0.02MM to ensure the stability of the life of each blade.
4. Complete specifications, various specifications and models can be produced, customized production according to the customer's use size, the manufacturer's supply makes you more assured.
Advantages of PCD Boring & Notching Tools:
High Abrasive Resistance And Thermal Conductivity
Good Surface Finish
Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools.
High processing efficiency and high universality.
Suitable for dry and wet cutting.
PCD inserts are mostly used in high, medium and low silicon content aluminum alloys, graphite, metal matrix composites, carbon fiber composites, titanium alloys, aluminum alloy ultra-finishing industries, aviation and auto parts, etc. In traditional machining applications, it not only greatly reduces the overall production cost, but also significantly improves the productivity and efficiency of the entire production operation, while greatly reducing equipment investment.
Pack: Cartons and bubble wrap
Payment: TT; Paypal;
Delivery Time: Seven to ten days
Sample: No free samples are provided
FOB Port: Shanghai Qingdao Guangzhou
Description: The mono-crystal diamond tools can obtain excellent cutting edge through grinding. The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)The world's top brands of raw materials: E6 single crystal diamond.
Applications of Mono Crystal Diamond Tools:
Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc
Types Of Mono Crystal Diamond Cutting Tools
Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal tools
Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc
- MCD non-standard square bar type turning tools
- MCD mono crystal diamond Arc cutting tools
- MCD Non-standard integrated top and bottom chamfering cutting tools
Application of MCD non-standrad chamfering tool
- Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc.
- The peripheral chamfering of mobile phone shell parts.
- Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect
- The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70,000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing.
Precious metal processing, jewelry industry: gold, silver, platinum products of carving processing.
Medical Industry: contact lens and IOL (single-crystal mills and drills). Contact lens machining tools are free from scratches and burrs on the contact lens that may occur during finishing process.
Printing industry: roller mould
Automotive industry: night driving optical system, projection lights, aluminum alloy wheels, etc.Defense and aerospace industry: navigation gyro for missiles New materials ceramics, engineering plastics. motorcycle trailers, shipbuilding, rail transportation and other industries.
Advantages of Mono Crystal Diamond Tools:
Geometries and dimensions are maintained exactly.
- High homogeneity, no microstructure.
- Allows the production of highly precise cutting edges for maximum surface accuracies.
- Cutting edges are extremely sharp.
- Machining can be performed without restrictive contours.No special tools required.
- Constant process reliability and assured reproducibility.
- Surface qualities with Ra < 0.1 um are possible!
- Turning in polishing quality.
Description:
Pistons are made from aluminium with high silicon content, resulting in a very abrasive material.
High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy.
In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD.
Details
(1) The hardness of PCD can reach as high as 8000HV, which is 8 to 12 times of cemented carbide.
(2) The thermal conductivity of PCD is 700W/mk, 1.5 ~ 9 times of cemented carbide,even higher than PCBN and copper alloy;
(3) The friction coefficient and expansion coefficient of PCD are small;
(4) PCD and non-ferrous metals and non-metallic materials, the affinity between small;
(5) Sharp edge and blade surface roughness
Applications of PCD Grooving Tool for Pistons: The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron. PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc.
Application Cases of PCD Grooving Tool for Pistons:
Advantages of PCD Grooving Tool for Pistons:
Enables high-speed machining while maintaining longer tool life.
Provides consistent products, simplified quality control, and lower cost.
Maximum stability.
Maximum economy.
Maximum feed/speed.
Suitable for general and optimized final machining
Pack: Cartons and bubble wrap
Payment: TT; Paypal;
Delivery Time: Seven to ten days
Sample: No free samples are provided
Certification: ISO9001:2008
FOB Port: Shanghai Qingdao Guangzhou
PCD/PCBN milling cutters features:
The cutting edge adopts laser technology, the cutting edge is sharp, and the cutting is light and suitable for high-speed occasions.
PCD of medium grain size has both abrasion resistance and chipping resistance, and excellent overall performance.
Diameters of the same specification, different cutting edge lengths.
The cutting edge over-center design can be used for axial feed milling similar to drilling.
Optimize the groove shape to achieve a higher dynamic balance level.
The small R angle and chamfering of the cutting edge effectively increase the durability of the tool.
Applications of PCD end mill, cbn end milling, mill for gearbox bottom:
Application industry: 3C, automotive, aerospace, etc.
Application materials: non-ferrous metals such as aluminum, magnesium, titanium, silicon; fiber materials, insulating materials, plastics, composite materials, etc.
Advantages of PCD end mill, cbn end milling, mill for gearbox bottom:
Performance advantages of PCD/PCBN milling cutters
With ultra-high hardness and super wear resistance;
Stable performance and long tool life;
High processing efficiency and low cost;
High surface finish can be obtained;
High conductivity, good toughness.
Forming slot milling cutters have been successfully used in slot milling.
Multiple slots can be formed and milled at one time, which reduces the use of tools and the number of tool changes, and greatly improves the processing efficiency.
The water outlet design in the tool center can effectively reduce the processing heat in the cutting area, reduce tool wear and make the tool have a longer processing life.
Pack: Cartons and bubble wrap
Delivery Time: Seven to ten days
Sample: No free samples are provided
FOB Port: Shanghai Qingdao Guangzhou
Introduction: MORE supplies diamond honing tools designed for your specific application. The single stroke honing tool is also known as a single pass honing tool that incorporates a super abrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing.
Each individual piece of this diamond tool is designed to be matched with corresponding honing machines.
According to different workpieces, customers can choose from our existing models of honing tools, or customize a new honing tool.
Electroplated and sintered diamond honing tools are divided into adjustable fixed honing tools and adjustable floating honing tools. The honing machine is a one-piece electroplated and sintered diamond tool with a single up and down stroke to grind away the excess.
Processing materials: mild steel, hardened steel, cast iron, copper, carbide, ceramics, glass, etc.
Details
According to the different particle size of diamond, it can be used for rough honing, fine honing and fine grinding.
The superior diamond plating process ensures long tool life and low cost per part.
Improved abrasive sleeve design for chip quick removal.
Greater accuracy and increased production efficiencies.
Custom design to meet your specific requirement.
Capable of adapting to most honing machines.
Applications of Single Pass Diamond Honing Tools:
The products are suitable for honing inner hole of cylinder hole of refrigerator and air conditioner compressor, piston hole, nozzle oil pump, hydraulic valve, motorcycle, automobile engine cylinder block, gear, powder metallurgy parts, super hard parts, distribution valves, ABS, brake cylinder, supercharger, rocker arms, connecting rod, parking pawls, crankcase, sprockets, powdered metal components, ceramic components and so on.
Application Cases of Single Pass Diamond Honing Tools:
Advantages of Single Pass Diamond Honing Tools:
High Precision Single-pass honing tools, single-pass honing reamer (Expansion reamers)
Single-pass honing tools: electroplated diamond honing reamer and sintered honing reamer
Precision bore finishing
Used on Vertical Honing Machines
Pack: Cartons and bubble wrap
Sample: No free samples are provided
FOB Port: Shanghai Qingdao Guangzhou
Processing Part: Aluminum alloy wheel hubs for car, Aluminum Alloy Outer Circle, Head Face
Processing Way: Turning, Semi-Fishing, Fishing
Characters: PCD Turing Tools Have Long Service Life, High Efficiency And Work Pieces Have Higher Brightness Etc.
During the wheel hub machining process, uses the PCD wheel hub tool for repairing and refurbishing the aluminum alloy wheel hub rim.
Applications of PCD wheel hub turning tools:
The PCD wheel hub tools are used for turning and finishing aluminum alloy wheel hub rims for cars.
Advantage of PCD tools for wheel hub cutting:
The tool bits of the PCD wheel hub turning tools use PCD & PCBN blanks by E6. The cutter arbor uses high-quality tungsten carbide and tool steel
Advanced Welding Technology To Ensure PCD turning tools No Turning, No Welding Off, No Carbonization, Long Life
Welded Integral Hub Tools with Good Tool Rigidity, Good Shock Resistance, Stable Performance, And Large Feed
It Is An Aluminum Car Wheel, Motorcycle Aluminum Wheel Hub, Electric Vehicle Aluminum Wheel Hub The Most Commonly Used Diamond Blade For Fine Turning.
PCD wheel hub turning tools Classification:
1. Welded Integral Hub Tools.(Can Be Designed To Meet Sp ecific Customer Requirements.)
The PCD blade and the tool holder are welded together, which has good thermal conductivity, stability and impact resistance. The size can be customized according to customer needs, which saves the debugging time for the matching of the blade base and the tool holder. In turn, the rapid response of the processing site is achieved. Mainly used for rough machining of wheel hubs.
Common Specifications Include 25*25 And 20*20 Two Kinds Of Body Specifications, Divided Into Forehand And Backhand.
·The Dimensions Of The Cutter Head R Are Generally R4, R3, R2.5, And R2.
·The Protruding Part Of The Welding Head Of The Blade Body Is Welded With a Hard Alloy To Reinforce The Strength.
·The Extension Length Is Determined By The Processing Of The Hub Size And The Depth Of The Rim.
Advantages: Good Tool Rigidity, High Welding Strength, Good Shock Resistance, Stable Performance, And Large Feed.
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