Hammer mill could crush straws into canicaceous materials, which can be processed to feedings and biomass fuel. Compared to traditional fuel, biomass fuels have the same volume calorific value and the features of strong combustion, long burning time and quick ignition, which is another ideal replacement of traditional fuels.
Principle
Hammer mill could crush straws into canicaceous materials, which can be processed to feedings and biomass fuel. Compared to traditional fuel, biomass fuels have the same volume calorific value and the features of strong combustion, long burning time and quick ignition, which is another ideal replacement of traditional fuels.
"The diamond wire drawing die blanks are produced under ultra-high temperature and ultra-high pressure. It consists of diamond powder and metal catalyst (Cobalt). It features high wear resistance, hardness and thermal conductivity, high mechanical strength, and tenacity. Diamond die blanks are mainly for drawing a wide range of wire such as copper, aluminum, nickel, stainless steel etc.
E-Grind provides two series of Diamond Wire Drawing Die Blanks: CDB Series and TDBY Series. 5 grades of grain size available: 3 microns, 5 microns, 10 microns, 25 microns and 50 microns. "
"PCD blank for Cutting Tools
E-Grind supplies the whole range of PCD blanks for cutting tool purpose. The largest Diameter available can be 55mm. Our PCD provides high wearing resistance ability and high finishing surface.
Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. With advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process.
PCD application:
Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum...
nonmetallic materials: ceramics, plastic, rubber, chipboard...
PCBN
PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability.
Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy...
E-Grind provides two series of PCBN:
1)Solid CBN
2)CBN with Tungsten Carbide supporting. "
"CVD (Chemical Vapor Deposition) diamond. The mixture of carbon-containing gas and oxygen is excited and decomposed at a high temperature and a pressure lower than the standard atmospheric pressure to form an active diamond carbon atom, and the deposit is alternately grown on the substrate to form a polycrystalline diamond.
The high hardness and high wear resistance of diamond make diamond films an excellent tool material. One of the important properties of CVD diamond is its extremely high thermal conductivity. At room temperature, the thermal conductivity of diamond is five times that of copper. At the same time, it is an excellent insulating material. Therefore, diamond films can be used to make high-power optoelectronic components of the heat sink material. Application of CVD diamond optical properties. Diamonds have very high spectral passivities over a long wavelength range from ultraviolet to far infrared. In addition to the outstanding mechanical and thermal properties of Diamond, Diamond Film is an excellent optical window material that can be used in harsh environments.
In other applications, acoustic waves produce high-quality diamond thin-film acoustic devices at extremely high propagation speeds in diamonds, using chemical stability of diamonds to make various types of biosensor devices.
E-Grind supplies various shaped CVD diamond. CVD has very similar features as diamond.
1. Polycrystalline CVD diamond
Our Polycrystalline CVD diamond is manufactured by DC Arc Plasma Chemical Vapor Deposition (CVD) method. They can be made into dressing tool blanks, wire drawing die blanks, laser windows, domes and thermal mounts etc in mechanical, thermal management, optical windows industries. E-Grind CVD provides long using life and high working efficiency.
1.1) For Dressing tool
CVD diamond can be used for Dressing application in grinding process. It is suitable for the single point, multipoint, blade, rotary, roller etc It has superior thermal characteristics and very wearing resistant.
1.2)CVD diamond for Cutting tool application
CVD diamond can be used in mechanical working for non-ferrous materials such as ceramics, high silicon-filled aluminum, abrasive composites, graphite etc. With high thermal conductivity, low friction index, high anti-wearing features, it provides premium performance as cutting tool application.
1.3)CVD diamond for thermal management
CVD diamond has unique characteristics of thermal conductivity, which is five times higher than that of copper. We supply thermal management grade of CVD, which with thermal conductivity between 1000-2000 W/mK,
Application: laser diodes, high-power integrated circuits, a heat spreader for satellite and GaN on Diamond.
Specifications
Density: 3.5g/cm3
Young's modulus: 1000-1100Gpa
Growth side surface finish:
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Name: Solid CBN inserts
Brief Introduction: solid cbn inserts are used for rough and finish machining of hard steel ,cast iron and hard surface workpiece.
type: RNMN,SNMN,TNGN,CNMN,RCMN,RCMX
application: turning hard steel,cast iron
Details
Usages of PCBN inserts:
1.PCBN bladesare mainly using in processing of hardened steel whose hardness is of HRC50-60. such as: carbon tool steel, bearing steel, die steel, high-speed steel and so on. It also using in processing of gray cast iron, ductile iron, chilled cast iron, and other high temperature alloy and so on.
2.PCD toolsare using in cutting of non-ferrous metals (such as copper, aluminum, magnesium, etc.) and non-metallic materials (such as fiberglass, ceramics, reinforced plastics, etc.)
Advantages:
- Professional Edges design for Milling; Super-precision Edges preparation,
- Faster Material Removal rate,
- Longer Lifetime,
- Lower Composite Cost.
Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com
Our company also produces a series of diamond and CBN tools,welcome to consult and choose at any time
Name: Solid CBN inserts
Brief Introduction: solid cbn inserts are used for rough and finish machining of hard steel ,cast iron and hard surface workpiece.
type: RNMN,SNMN,TNGN,CNMN,RCMN,RCMX
application: turning hard steel,cast iron
Details
Cubic boron nitride inserts (CBN Inserts) is a high-performance type of cutting tool material from a polycrystalline mass. CBN is a high hardness, high heat resistance crystal synthesized by boron and nitrogen under high temperature and high pressure.
Applications of solid CBN inserts:
Processing workpiece: rough and finish machining of the hard steel ,cast iron and hard surface workpiece.
Processing materials: ferrous materials possessing hardness from approximately 45 HRC as well as gray cast iron, Cr-chilled cast iron and wear alloys on a cobalt, nickel or iron basis.
Usages of PCBN inserts:
1.PCBN bladesare mainly using in processing of hardened steel whose hardness is of HRC50-60. such as: carbon tool steel, bearing steel, die steel, high-speed steel and so on. It also using in processing of gray cast iron, ductile iron, chilled cast iron, and other high temperature alloy and so on.
2.PCD toolsare using in cutting of non-ferrous metals (such as copper, aluminum, magnesium, etc.) and non-metallic materials (such as fiberglass, ceramics, reinforced plastics, etc.)
Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com
Our company also produces a series of diamond and CBN tools,welcome to consult and choose at any time
IntroductionBrazing technology,high grade diamond, instead of laser welding and high frequency welding.
ApplicationVacuum brazed diamond drill is widely used in Air Condition Drill, engineering drill,heavy wall holing ,street lump punch,lampblack machine drill and stair handrail.
Features *Drilling quickly, high efficiency
*Prolong the life
*Energy conservation and environmental protection.
*Dry and Wet amphibious
*Safe and durable
*fluency
Parameters of Vacuum brazed diamond drill
Name Vacuum Brazed Diamond Drill
Color Gold
Body Integral Seamless Steel Tube
Tooth Profile Special Flat Tooth
Diameter 25-300mm
Length 370/450mm
Thickness Of Tips 3.2mm
Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com
Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
Name: PCD Cutting Tool Blanks
Brief IntroductionMore SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine.
Type: Triangle, Cylindrical, Square, Flake, Etc
Details
More SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. They Are Applicable To The Processing Of Non-Metal Materials As Wood, Ceramics,Intensified Planks And Non-Farrous Material As Copper And Aluminum. We Can Supply All Kinds Of PCD Cutting Tool Blanks That Diameter Can Reach 58mm .
Model Product No Ang Diameter (Mm) Thickness (Mm)
MoreD30 360 30 1.6, 2.0, 3.2
MoreD42 360 42 1.6, 2.0, 3.2
MoreD48 360 48 1.6, 2.0, 3.2
MoreD51 360 51 1.6, 2.0, 3.2
MoreD58 360 58 1.6, 2.0, 3.2
Note:The Products Can Be Manufactured Per Customer Request As Non-Standard Shapes Such As Rectangular, Square, Triangle, Rhombus, Sector And So On.
Advantages:
1. High hardness, abrasion resistance and impact resistance
2. High speed, good surface finish, long life and high efficiency
3. Cutter layout is force balanced to drill a precise round hole and reduce bit whirl
4. Gauge pads have tungsten carbide inserts for maximum wear resistance
5. The diamond layer with thickness over 1 mm increases abrasion resistance of PDC cutter
Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com
Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
Name: PCBN Cutting Tool Blanks
Application: Ferrous Metal And Alloy
Details
Introductionï¼?We Has Various Equipments Such As Laser Cutting Machines, Wire Cutting Machines And Various Processing Equipments To Cut Blanks, Regardless Of Their Thickness Into Special Sizes And Shapes Per Customers Requirements.
BN Characteristics:
Solid CBN, Good Wear Resistance, Two Sides Can Be Used As Edges, High Thermal Resistance, Excellent Fracture Resistance
BN Application:
High Speed Turning And Milling Of Gray Cast Iron, Turning Of Chilled Iron,Nickel-Based Iron And Ductile Iron
PCBN Characteristics:
*Good Weld Based In The Composite CBN Layer And Tungsten Carbide Base;High Abrasion Resistance
*Good Transversal Repture Strength Resistance; Good Chemic Stability;Uniform Dimension Precision;
*Good Consistency Of Processing.
PCBN Application:
Turning Of Castiron; Powdered Metals; Exotic Materials And Heat Resistant Alloys; High Speed Milling Of Gray Castiron.
Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com
Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
Name: PCD Boring & Notching Tools For Carbide Rollers
Introduction:The PCD Boring Tools Are Made By PCD Blanks (E6) Brazing On The Tungsten Carbide Body. Most Common Is Full Face Pcd Notching Tools.PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching.
Details
Applications Of PCD Boring Tools:
PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching.
Advantages Of PCD Boring Tools:
* High Abrasive Resistance And Thermal Conductivity
* Good Surface Finish
* Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools.
The Specification Of PCD Boring And Notching Tools:
DBH1H2L°
2.50.51.65.280
30.61.85.580
3.20.61.86.280
40.72.37.8370
40.82.49.5580
4.50.92.7510.7580
51.03980
40.73.33.47.9880
40.83.33.49.6880
4.50.93.53.910.8080
Application Cases Of PCD Notching Tools For Carbide Rollers:
Product NamePCD Boring Tools, PCD Tools For Carbide Roller Notching
Size5 * 9ï¼? 4 * 7.8
WorkpieceCarbide Roller Notching
* 4*7.8, 5*9 PCD Notching Tools For Carbide Roller Have Sent To Saudi Arabia Customer
Name: PCBN Boring & Notching Tools For High-speed/Hardened Steel
Introduction:As the PCBN tool has higher impact strength and anti-damage performance than the ceramic tool, it is usually used to process various kinds of black metal materials such as cast iron, hardened steel, etc. In addition, some special PCBN tools can resist the cutting compound of high-power machining, reduce the impact of cutting and wear and cutting heat during precision machining.
Details
Applications Of PCD Boring Tools:
PCBN Boring Tools Are Used to process various kinds of black metal materials such as cast iron, hardened steel, etc.
Advantages Of PCBN Boring Tools:
* High Abrasive Resistance And Thermal Conductivity
* Good Surface Finish
* Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools.
* High impact strength
The Specification Of PCD Boring And Notching Tools:
D B H1 H2 L °
2.5 0.5 1.6 5.2 80
3 0.6 1.8 5.5 80
3.2 0.6 1.8 6.2 80
4 0.7 2.3 7.83 70
4 0.8 2.4 9.55 80
4.5 0.9 2.75 10.75 80
5 1.0 3 9 80
4 0.7 3.3 3.4 7.98 80
4 0.8 3.3 3.4 9.68 80
4.5 0.9 3.5 3.9 10.80 80
Application Cases Of PCBN Notching Tools For Carbide Rollers:
Product Name PCD Boring Tools, PCD Tools For Carbide Roller Notching
Size 5 * 9 4 * 7.8
Workpiece Carbide Roller Notching
* 4*7.8, 5*9 PCD Notching Tools For Carbide Roller Have Sent To Saudi Arabia Customer
It adopts the structure design of internal powder feeding and dual temperature zone, which can directly send the sprayed powder to different temperature zones of plasma flame flow, which not only effectively improves the utilization rate of plasma arc heat energy and improves the coating deposition rate compared with the current general external powder feeding method at home and abroad, but also solves the technical problem of easy gag of ordinary internal powder feeding spray gun, and can prepare oxide ceramic coating with high melting point, cermet coating and self-melting alloy coating with low melting point, and can also prepare carbide coating that is easy to lose carbon at high temperature. The gun is compact and lightweight, with a small weight-to-power ratio (G/W), which is easy to assemble and adjust; Stable performance, long service life of electrodes and nozzles, strong maintainability, easy replacement of wearing parts; Motorized and manual operation are easily interchangeable, and there is no need to change the gun mount.
It adopts the structure design of internal powder feeding and dual temperature zone, which can directly send the sprayed powder to different temperature zones of plasma flame flow, which not only effectively improves the utilization rate of plasma arc heat energy and improves the coating deposition rate compared with the current general external powder feeding method at home and abroad, but also solves the technical problem of easy gag of ordinary internal powder feeding spray gun, and can prepare oxide ceramic coating with high melting point, cermet coating and self-melting alloy coating with low melting point, and can also prepare carbide coating that is easy to lose carbon at high temperature. The gun is compact and lightweight, with a small weight-to-power ratio (G/W), which is easy to assemble and adjust; Stable performance, long service life of electrodes and nozzles, strong maintainability, easy replacement of wearing parts; Motorized and manual operation are easily interchangeable, and there is no need to change the gun mount.
It adopts the structure design of internal powder feeding and dual temperature zone, which can directly send the sprayed powder to different temperature zones of plasma flame flow, which not only effectively improves the utilization rate of plasma arc heat energy and improves the coating deposition rate compared with the current general external powder feeding method at home and abroad, but also solves the technical problem of easy gag of ordinary internal powder feeding spray gun, and can prepare oxide ceramic coating with high melting point, cermet coating and self-melting alloy coating with low melting point, and can also prepare carbide coating that is easy to lose carbon at high temperature. The gun is compact and lightweight, with a small weight-to-power ratio (G/W), which is easy to assemble and adjust; Stable performance, long service life of electrodes and nozzles, strong maintainability, easy replacement of wearing parts; Motorized and manual operation are easily interchangeable, and there is no need to change the gun mount.
The high-efficiency supersonic plasma spray gun scientifically applies the single-anode Laval nozzle technology to obtain a supersonic plasma jet with high energy density and high stability at low energy consumption. The jet acceleration scheme is mainly based on mechanical compression and supplemented by aerodynamic compression. Relying on the strong compression effect on the initial section of the arc to force the anode spot to move forward to elongate the arc, the acceleration of the arc section is realized, which breaks through the traditional double anode structure to gradually elongate the arc and accelerate the flame flow area.
