"PCD blank for Cutting Tools E-Grind supplies the whole range of PCD blanks for cutting tool purpose. The largest Diameter available can be 55mm. Our PCD provides high wearing resistance ability and high finishing surface. Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. With advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process. PCD application: Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum... nonmetallic materials: ceramics, plastic, rubber, chipboard... PCBN PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability. Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy... E-Grind provides two series of PCBN: 1)Solid CBN 2)CBN with Tungsten Carbide supporting. "
"CVD (Chemical Vapor Deposition) diamond. The mixture of carbon-containing gas and oxygen is excited and decomposed at a high temperature and a pressure lower than the standard atmospheric pressure to form an active diamond carbon atom, and the deposit is alternately grown on the substrate to form a polycrystalline diamond. The high hardness and high wear resistance of diamond make diamond films an excellent tool material. One of the important properties of CVD diamond is its extremely high thermal conductivity. At room temperature, the thermal conductivity of diamond is five times that of copper. At the same time, it is an excellent insulating material. Therefore, diamond films can be used to make high-power optoelectronic components of the heat sink material. Application of CVD diamond optical properties. Diamonds have very high spectral passivities over a long wavelength range from ultraviolet to far infrared. In addition to the outstanding mechanical and thermal properties of Diamond, Diamond Film is an excellent optical window material that can be used in harsh environments. In other applications, acoustic waves produce high-quality diamond thin-film acoustic devices at extremely high propagation speeds in diamonds, using chemical stability of diamonds to make various types of biosensor devices. E-Grind supplies various shaped CVD diamond. CVD has very similar features as diamond. 1. Polycrystalline CVD diamond Our Polycrystalline CVD diamond is manufactured by DC Arc Plasma Chemical Vapor Deposition (CVD) method. They can be made into dressing tool blanks, wire drawing die blanks, laser windows, domes and thermal mounts etc in mechanical, thermal management, optical windows industries. E-Grind CVD provides long using life and high working efficiency. 1.1) For Dressing tool CVD diamond can be used for Dressing application in grinding process. It is suitable for the single point, multipoint, blade, rotary, roller etc It has superior thermal characteristics and very wearing resistant. 1.2)CVD diamond for Cutting tool application CVD diamond can be used in mechanical working for non-ferrous materials such as ceramics, high silicon-filled aluminum, abrasive composites, graphite etc. With high thermal conductivity, low friction index, high anti-wearing features, it provides premium performance as cutting tool application. 1.3)CVD diamond for thermal management CVD diamond has unique characteristics of thermal conductivity, which is five times higher than that of copper. We supply thermal management grade of CVD, which with thermal conductivity between 1000-2000 W/mK, Application: laser diodes, high-power integrated circuits, a heat spreader for satellite and GaN on Diamond. Specifications Density: 3.5g/cm3 Young's modulus: 1000-1100Gpa Growth side surface finish:
Blade Thickness: 1.2mm Arbor Size: 7/8IN, 5/8in Blade Diameter: 4in,4.5in,5in Process Type: HOT PRESS Customized support: OEM Model Number: HZSX Finishing: Spray printed Size: 4in,4.5in,5in Grade: Industrial Product Name: Tile diamond mesh turbo saw blade Application: Tile,ceramic tile, porcelain tile Shape: X Mesh Turbo Thickness: 1.2mm Advantage: Fast cutting speed and free chipping... Machine: Manual Handling Cutting Machine... Technology: Hot Pressing Sintered Usage: Dry Color: Customised Package: Carton Box or Double blister
Name: Solid CBN inserts Brief Introduction: solid cbn inserts are used for rough and finish machining of hard steel ,cast iron and hard surface workpiece. type: RNMN,SNMN,TNGN,CNMN,RCMN,RCMX application: turning hard steel,cast iron Details Usages of PCBN inserts: 1.PCBN bladesare mainly using in processing of hardened steel whose hardness is of HRC50-60. such as: carbon tool steel, bearing steel, die steel, high-speed steel and so on. It also using in processing of gray cast iron, ductile iron, chilled cast iron, and other high temperature alloy and so on. 2.PCD toolsare using in cutting of non-ferrous metals (such as copper, aluminum, magnesium, etc.) and non-metallic materials (such as fiberglass, ceramics, reinforced plastics, etc.) Advantages: - Professional Edges design for Milling; Super-precision Edges preparation, - Faster Material Removal rate, - Longer Lifetime, - Lower Composite Cost. Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com Our company also produces a series of diamond and CBN tools,welcome to consult and choose at any time
Name: Solid CBN inserts Brief Introduction: solid cbn inserts are used for rough and finish machining of hard steel ,cast iron and hard surface workpiece. type: RNMN,SNMN,TNGN,CNMN,RCMN,RCMX application: turning hard steel,cast iron Details Cubic boron nitride inserts (CBN Inserts) is a high-performance type of cutting tool material from a polycrystalline mass. CBN is a high hardness, high heat resistance crystal synthesized by boron and nitrogen under high temperature and high pressure. Applications of solid CBN inserts: Processing workpiece: rough and finish machining of the hard steel ,cast iron and hard surface workpiece. Processing materials: ferrous materials possessing hardness from approximately 45 HRC as well as gray cast iron, Cr-chilled cast iron and wear alloys on a cobalt, nickel or iron basis. Usages of PCBN inserts: 1.PCBN bladesare mainly using in processing of hardened steel whose hardness is of HRC50-60. such as: carbon tool steel, bearing steel, die steel, high-speed steel and so on. It also using in processing of gray cast iron, ductile iron, chilled cast iron, and other high temperature alloy and so on. 2.PCD toolsare using in cutting of non-ferrous metals (such as copper, aluminum, magnesium, etc.) and non-metallic materials (such as fiberglass, ceramics, reinforced plastics, etc.) Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com Our company also produces a series of diamond and CBN tools,welcome to consult and choose at any time Solid CBN-
NameVacuum brazed diamond drill IntroductionBrazing technology,high grade diamond, instead of laser welding and high frequency welding. ApplicationVacuum brazed diamond drill is widely used in Air Condition Drill, engineering drill,heavy wall holing ,street lump punch,lampblack machine drill and stair handrail. Features *Drilling quickly, high efficiency *Prolong the life *Energy conservation and environmental protection. *Dry and Wet amphibious *Safe and durable *fluency Parameters of Vacuum brazed diamond drill Name Vacuum Brazed Diamond Drill Color Gold Body Integral Seamless Steel Tube Tooth Profile Special Flat Tooth Diameter 25-300mm Length 370/450mm Thickness Of Tips 3.2mm Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
Name: PCD Cutting Tool Blanks Brief IntroductionMore SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. Type: Triangle, Cylindrical, Square, Flake, Etc Details More SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. They Are Applicable To The Processing Of Non-Metal Materials As Wood, Ceramics,Intensified Planks And Non-Farrous Material As Copper And Aluminum. We Can Supply All Kinds Of PCD Cutting Tool Blanks That Diameter Can Reach 58mm . Model Product No Ang Diameter (Mm) Thickness (Mm) MoreD30 360 30 1.6, 2.0, 3.2 MoreD42 360 42 1.6, 2.0, 3.2 MoreD48 360 48 1.6, 2.0, 3.2 MoreD51 360 51 1.6, 2.0, 3.2 MoreD58 360 58 1.6, 2.0, 3.2 Note:The Products Can Be Manufactured Per Customer Request As Non-Standard Shapes Such As Rectangular, Square, Triangle, Rhombus, Sector And So On. Advantages: 1. High hardness, abrasion resistance and impact resistance 2. High speed, good surface finish, long life and high efficiency 3. Cutter layout is force balanced to drill a precise round hole and reduce bit whirl 4. Gauge pads have tungsten carbide inserts for maximum wear resistance 5. The diamond layer with thickness over 1 mm increases abrasion resistance of PDC cutter Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
Name: PCBN Cutting Tool Blanks Application: Ferrous Metal And Alloy Details Introduction�We Has Various Equipments Such As Laser Cutting Machines, Wire Cutting Machines And Various Processing Equipments To Cut Blanks, Regardless Of Their Thickness Into Special Sizes And Shapes Per Customers Requirements. BN Characteristics: Solid CBN, Good Wear Resistance, Two Sides Can Be Used As Edges, High Thermal Resistance, Excellent Fracture Resistance BN Application: High Speed Turning And Milling Of Gray Cast Iron, Turning Of Chilled Iron,Nickel-Based Iron And Ductile Iron PCBN Characteristics: *Good Weld Based In The Composite CBN Layer And Tungsten Carbide Base;High Abrasion Resistance *Good Transversal Repture Strength Resistance; Good Chemic Stability;Uniform Dimension Precision; *Good Consistency Of Processing. PCBN Application: Turning Of Castiron; Powdered Metals; Exotic Materials And Heat Resistant Alloys; High Speed Milling Of Gray Castiron. Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
Name: PCD Boring & Notching Tools For Carbide Rollers Introduction:The PCD Boring Tools Are Made By PCD Blanks (E6) Brazing On The Tungsten Carbide Body. Most Common Is Full Face Pcd Notching Tools.PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching. Details Applications Of PCD Boring Tools: PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching. Advantages Of PCD Boring Tools: * High Abrasive Resistance And Thermal Conductivity * Good Surface Finish * Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools. The Specification Of PCD Boring And Notching Tools: DBH1H2L° 2.50.51.65.280 30.61.85.580 3.20.61.86.280 40.72.37.8370 40.82.49.5580 4.50.92.7510.7580 51.03980 40.73.33.47.9880 40.83.33.49.6880 4.50.93.53.910.8080 Application Cases Of PCD Notching Tools For Carbide Rollers: Product NamePCD Boring Tools, PCD Tools For Carbide Roller Notching Size5 * 9ï¼? 4 * 7.8 WorkpieceCarbide Roller Notching * 4*7.8, 5*9 PCD Notching Tools For Carbide Roller Have Sent To Saudi Arabia Customer
Name: PCBN Boring & Notching Tools For High-speed/Hardened Steel Introduction:As the PCBN tool has higher impact strength and anti-damage performance than the ceramic tool, it is usually used to process various kinds of black metal materials such as cast iron, hardened steel, etc. In addition, some special PCBN tools can resist the cutting compound of high-power machining, reduce the impact of cutting and wear and cutting heat during precision machining. Details Applications Of PCD Boring Tools: PCBN Boring Tools Are Used to process various kinds of black metal materials such as cast iron, hardened steel, etc. Advantages Of PCBN Boring Tools: * High Abrasive Resistance And Thermal Conductivity * Good Surface Finish * Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools. * High impact strength The Specification Of PCD Boring And Notching Tools: D B H1 H2 L ° 2.5 0.5 1.6 5.2 80 3 0.6 1.8 5.5 80 3.2 0.6 1.8 6.2 80 4 0.7 2.3 7.83 70 4 0.8 2.4 9.55 80 4.5 0.9 2.75 10.75 80 5 1.0 3 9 80 4 0.7 3.3 3.4 7.98 80 4 0.8 3.3 3.4 9.68 80 4.5 0.9 3.5 3.9 10.80 80 Application Cases Of PCBN Notching Tools For Carbide Rollers: Product Name PCD Boring Tools, PCD Tools For Carbide Roller Notching Size 5 * 9 4 * 7.8 Workpiece Carbide Roller Notching * 4*7.8, 5*9 PCD Notching Tools For Carbide Roller Have Sent To Saudi Arabia Customer
Overhead crane, gantry crane, jib crane, portal crane, electric hoist, electric winch, other crane parts.
Abrasive & hardware tools fields.Sourcing new items
Crushers, ball mills and granulators, the beneficiation equipment.
CBN superabrasive and PCBN cutting tool.
Standard, non-standard PCBN integral blade series, PCBN, PCD integral composite blade series.
Introduction:The PCD Standard Inserts are made by imported element 6, GE raw materials, used high-precision peripheral grinder to produce high-quality PCD tools. PCD Standard Inserts are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing. Details Photo: Models: Applications of PCD Standard Inserts: 3c field, aerospace, automotive industry, etc. Specificationï¼?Please contact me for specific specifications Application Cases of PCD Standard Inserts: Advantages of PCD Standard Inserts: Higher metal removal rates Faster cycle times Reduce waste Quality improvement Stricter size control Perfect surface finish Increase productivity Improve equipment utilization Pack: Cartons and bubble wrap Minimum Order Quantity: Price Range: Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided Certification: FOB Port: Shanghai Qingdao Guangzhou
Description: The PCD Boring Tools are made by PCD Blanks (E6) Brazing on The Tungsten Carbide Body. Most common is full face PCD Notching Tools. PCD Boring Tools are used for Machining Various Of Tungsten Carbide Rollers. PCD Tips for Carbide Roller Notching. Details Specification Applications of PCD Boring & Notching Tools: PCD Boring Tools Are Used For Machining Various Of Tungsten Carbide Rollers. PCD Tips For Carbide Roller Notching. PCD boring tools Application range Roll Air Conditioning Compressor Parts Slewing support Gear shaft Bearing Cylinder liner Hub unit bearing Brake drum Brake disc. Why Choose Our PCD Boring Tools 1. The raw material is excellent, and it is processed and sharpened by the element six PCD composite sheet. 2. Fine cutting edge, the hardness of diamond is about 8000HV, and the hardness is 10 times that of alloy. It has the advantages of low friction coefficient, high hardness and long service life. It can process a higher finish than conventional tools while reducing costs. 3. High-precision dimensions, tolerances of blade angle, blade tip, length, and equal division are strictly controlled within the tolerance of 0.02MM to ensure the stability of the life of each blade. 4. Complete specifications, various specifications and models can be produced, customized production according to the customer's use size, the manufacturer's supply makes you more assured. Advantages of PCD Boring & Notching Tools: High Abrasive Resistance And Thermal Conductivity Good Surface Finish Long Service Life. The Service Life Is 20-30 Times More Than Carbide Boring Tools. High processing efficiency and high universality. Suitable for dry and wet cutting. PCD inserts are mostly used in high, medium and low silicon content aluminum alloys, graphite, metal matrix composites, carbon fiber composites, titanium alloys, aluminum alloy ultra-finishing industries, aviation and auto parts, etc. In traditional machining applications, it not only greatly reduces the overall production cost, but also significantly improves the productivity and efficiency of the entire production operation, while greatly reducing equipment investment. Pack: Cartons and bubble wrap Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided FOB Port: Shanghai Qingdao Guangzhou
Description: The mono-crystal diamond tools can obtain excellent cutting edge through grinding. The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)The world's top brands of raw materials: E6 single crystal diamond. Applications of Mono Crystal Diamond Tools: Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc Types Of Mono Crystal Diamond Cutting Tools Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal tools Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc - MCD non-standard square bar type turning tools - MCD mono crystal diamond Arc cutting tools - MCD Non-standard integrated top and bottom chamfering cutting tools Application of MCD non-standrad chamfering tool - Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc. - The peripheral chamfering of mobile phone shell parts. - Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect - The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70,000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing. Precious metal processing, jewelry industry: gold, silver, platinum products of carving processing. Medical Industry: contact lens and IOL (single-crystal mills and drills). Contact lens machining tools are free from scratches and burrs on the contact lens that may occur during finishing process. Printing industry: roller mould Automotive industry: night driving optical system, projection lights, aluminum alloy wheels, etc.Defense and aerospace industry: navigation gyro for missiles New materials ceramics, engineering plastics. motorcycle trailers, shipbuilding, rail transportation and other industries. Advantages of Mono Crystal Diamond Tools: Geometries and dimensions are maintained exactly. - High homogeneity, no microstructure. - Allows the production of highly precise cutting edges for maximum surface accuracies. - Cutting edges are extremely sharp. - Machining can be performed without restrictive contours.No special tools required. - Constant process reliability and assured reproducibility. - Surface qualities with Ra < 0.1 um are possible! - Turning in polishing quality.
Description: Pistons are made from aluminium with high silicon content, resulting in a very abrasive material. High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy. In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD. Details (1) The hardness of PCD can reach as high as 8000HV, which is 8 to 12 times of cemented carbide. (2) The thermal conductivity of PCD is 700W/mk, 1.5 ~ 9 times of cemented carbide,even higher than PCBN and copper alloy; (3) The friction coefficient and expansion coefficient of PCD are small; (4) PCD and non-ferrous metals and non-metallic materials, the affinity between small; (5) Sharp edge and blade surface roughness Applications of PCD Grooving Tool for Pistons: The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron. PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc. Application Cases of PCD Grooving Tool for Pistons: Advantages of PCD Grooving Tool for Pistons: Enables high-speed machining while maintaining longer tool life. Provides consistent products, simplified quality control, and lower cost. Maximum stability. Maximum economy. Maximum feed/speed. Suitable for general and optimized final machining Pack: Cartons and bubble wrap Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided Certification: ISO9001:2008 FOB Port: Shanghai Qingdao Guangzhou
PCD/PCBN milling cutters features: The cutting edge adopts laser technology, the cutting edge is sharp, and the cutting is light and suitable for high-speed occasions. PCD of medium grain size has both abrasion resistance and chipping resistance, and excellent overall performance. Diameters of the same specification, different cutting edge lengths. The cutting edge over-center design can be used for axial feed milling similar to drilling. Optimize the groove shape to achieve a higher dynamic balance level. The small R angle and chamfering of the cutting edge effectively increase the durability of the tool. Applications of PCD end mill, cbn end milling, mill for gearbox bottom: Application industry: 3C, automotive, aerospace, etc. Application materials: non-ferrous metals such as aluminum, magnesium, titanium, silicon; fiber materials, insulating materials, plastics, composite materials, etc. Advantages of PCD end mill, cbn end milling, mill for gearbox bottom: Performance advantages of PCD/PCBN milling cutters With ultra-high hardness and super wear resistance; Stable performance and long tool life; High processing efficiency and low cost; High surface finish can be obtained; High conductivity, good toughness. Forming slot milling cutters have been successfully used in slot milling. Multiple slots can be formed and milled at one time, which reduces the use of tools and the number of tool changes, and greatly improves the processing efficiency. The water outlet design in the tool center can effectively reduce the processing heat in the cutting area, reduce tool wear and make the tool have a longer processing life. Pack: Cartons and bubble wrap Delivery Time: Seven to ten days Sample: No free samples are provided FOB Port: Shanghai Qingdao Guangzhou
