Used for:
PE WPC DECKING,FENCING,WALL CLADDING,BENCHES,PERGOLA,BEAM
Raw material:
100%Recycled PE granules(30%)+Wood Powder(65%)+chemical(5%)
This WPC machine is used for making WPC profiles by Wood and Plastic composition, such as WPC decking, WPC wall cladding, WPC fencing, WPC pergola, WPC post, etc.
PP/PE WPC profile production line can continuously produce PP/PE WPC profile.
The WPC profile adopts two-step production process.The first step is using WPC granulating machine to make WPC pellets from recycled PP/PE material,wood powder and chemical additives.The max wood percentage can be 65%.The the WPC profile extrusion line will make the WPC pellets into WPC profiles by equip customized mold.We can equip on-line embossing machine to achieve 3D wooden pattern.
The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
Production Steps
1)For Pelletizing Production Line
Model L/D ratio Max.capacity Motor power Material
SHJ-65 40:1 200-220kg/h 75kw PE+wood powder
SHJ-75 40:1 300-350kg/h 90kw PE+wood powder
2)For Profile Production Line
Model TPM-65 TPM-80
Extruder model SJSZ-65/132 SJSZ- 80/156
Motor power 37kw 75kw
Mac.Extrusion capacity 140-160kg/h 220-250kg/h
Co-extruder(Optional) SJ35/28 SJ45/28
Main Production Line
1.SRL 500 Mixer
2.PE-WPC Pelletizing Production line
1)SHJ65/40 Parallel Twin Screw Extruder
2)SWP-380 Crusher
3)Three Stages Wind Cooling&Conveying System
3.PE-WPC Profile Production LIne
1)SJSZ65/132 Conical Twin Screw Extruder
2)Mould
3)Calibration Table
4)Cutting Machine
5)Stacker
4.Sanding Machine
5.Embossing Machine
6.Brushing Machine
PP Board: Widely used in chemical industry, food industry, anticorrosive, purification industry, environmental protection equipment manufacturing industry, etc.
PE Board: Widely used in chemical industry, electric power and other industries. HDPE board can also be used as engineering plastics used in machinery, chemical equipment, etc.
ABS Board: Widely used in home appliances, electronics, packaging, medical equipment and other fields.
Machine List
Name Quantity(set)
Automatic drying feeder 1
Single screw extruder 1
Extruding mould 1
Three roll calender 1
Die heater 1
Cooling bracket 1
Edge trimming machine 1
Haul off 1
Sheet shares 1
Stacker 1
Crusher 1
Product Parameters
Type TPM-150 TPM-170 TPM-180
Raw Material PP,PE,ABS,PC PP,PE,ABS,PC PP,PE,ABS,PC
Width 1220-1500mm 1200-1500mm 1500-2000mm
Thickness 3-30mm 3-30mm 3-30mm
Extruder Type SJ150x35 SJ170x35 SJ180x35
Outout 500kg/h 700Kg/h 800kg
PVC pipe extrusion machine has features of low energy consumption, high output, stable running etc.
The standard PVC pipe extrusion machine include: material feeder, SJSZ series conic twin screw extruder, mould, vacuum calibration tank, spray cooling tank, haul-off, cutter, stacker.
It is mainly used in producing various diameters and wall-thickness of PVC pipes for agriculture and constructional plumbing, electrical conduit etc.
Production Flow:
Material Heating Cooling Mixer Material Feeding Conical Twin Screw Extruder Extrusion Mould & calibrator vacuum Calibration Cooling Tank (Spray Cooling Tank) Printer Haul-off Unit cutter stacker
Machine List
Extruder
Mould
Vacuum spraying water tank
Haul off machine
Cutter
Stacker
PVC profile production line is composed of cone twin screw extruder, vacuum calibration tank, haul-off, cutter, stacker, and also coordinated with different profile break-section and mould to produce PVC door&window profile,indoor floor, decoration plate material, profile and multi-hole wire plastic products etc.
This extrusion line also can be used to produce wpc profile extrusion line WPC Machine can be used after recycling, and has been widely used in fields of floor, guard bar, tray, packing cases, partition board, window and door sheath, skirting line, etc.
Configuration
Mixer
�· Mixing PVC powder, CACO3 and other addictives.
�· Widely used in PVC pipe and profile production.
�· Composed of high speed mixer (hot mixer), cooling mixer and control cabinet.
�· Stainless steel SUS304 for the internal wall construction. It will guarantee the mixer could use for long time under the high friction.
�· The mixing blades are passed the static and dynamic balance testing. And the main shaft adopts fine sealing to prevent material leakage.
Extruder
Different models for options: SJSZ51/105, SJSZ65/132.
High quality electrical components, like Siemens, Omron, Fuji, Delta, etc.
Alloy screw & barrel, which guarantee high quality and stable output.
Equipped with high qualty gearbox and distributor.
Extruder control by PLC screen touch is available as well; PLC screen touch is from Siemens (customized).
Vacuum calibration table
Include full set of vacuum and water pump
Width: 240mm
Length: 6000mm
Independent operation panel for easy operation
Haul off
speed control by inverter
Fast change type pads for easy operation
Install plate is adopts aluminum material
Cutter
Lifting saw cutter with adopts double station dust collection system
Synchronous drivingby air cylinder or servo motor control
stacker
Stainless steel304 as touching material
Discharge driving by air cylinder
Technical Parameter
Model SJSZ-51/105 SJSZ-65/132
Total installation power(kw) 130 155
Transformer (kw) 100 100
Actual electricity consumption(kw) 50 50
Output (kg\h) 120-140 240
Line speed (m\min) 1-3 1-3
Motor power(kw) 22 37
UPVC/PVC/WPC/ Ceiling/Wall Panel Twin Extruder Production Line
Packing and delivery
UPVC/PVC/WPC/ Ceiling/Wall Panel Twin Extruder Production Line
MODEL UA-50
Edging thickness 0.4-3mm
Edge width 10-50mm
Working pressure 0.4-0.5Mpa
Total power 2.5kw
Overall dimension 1110*830*1020mm
Feed speed 1-15m/s
Model UA-4E
Thickness of Edge banding belt 0.4-3mm
Panel thickness 10-50mm
Panel length =140mm
Panel width =50mm
Feed speed 13/18m/s
Air pressure 0.7Mpa
Total power 5kw
Body length X width 2740*850
Body height 1460mm
Model E-70D
Working Pressure 0.7Mpa
Total power 12KW
Electric lifting standard single0.37kw
Feed speed 13m/min
Electric lifting standard single0.37kw
distance between plates 500mm
Weight 1500kg
Panel Thickness Oblique straight body plate thickness 25mm reserved straight edge 5mm Hypotenuse Angle 45
Sheet length The hypotenuse 250mm
Panel Width The hypotenuse 120mm
Edge thickness The hypotenuse0.8-1.5mm
Overall Size(L x W x H) 4479*750*1421mm
Thickness of Edge banding belt 0.3 - 3 mm
Thickness of wood plates 10 - 60 mm
Belt speed 10m/min
Min. plate width 60mm
Min.plate length 120 mm
Motor power 11KW
Working presser 6.5kg
Packing size 4600x 1000 x 1680 mm
Edge band thickness 0.3 - 3 mm
Plate (workpiece) 10 - 60 mm
Conveyor speed 9-16/min
Minimum width of sheet 60mm
Minimum length of sheet 120 mm
Total power 13.5kw
Working air pressure 6.5kg
Voltage 380V
Weight 980kg
Model E-50
Edge band thickness 0.3 - 3 mm
Plate (workpiece) 10 - 60 mm
Conveyor speed 9-16/min
Minimum width of sheet 60mm
Minimum length of sheet 120 mm
Total power 13.5kw
Working air pressure 6.5kg
Voltage 380V
Weight 980kg
Thickness of Edge banding belt 0.4-3mm
Height of Edge banding belt 12-55mm
Thickness of Work piece 10-50mm
Min.width of Work piece 80mm
Min.length of work piece 160mm
Feeding speed 0-13m/min
Air pressure 0.6-0.8Mpa
Total power 7.13kw
Machine size 2750*800*1260
Weight 1000kg
1. Frame: welded in ordinary steel structure Base plate casting iron 2. Feeding roller, 1 set, with drive shaft head Diameter / roller body length 240*1400mm Roll material 20 # seamless steel Coating materials High-quality synthetic rubber Rubber hardness Shore 50 2 Cladding thickness 10mm Roller bearing: P209 3. Metering roller, 1 set Diameter / roll body length 190*1400mm Roll material20 # seamless steel
Roll surface treatment chrome plated Roller bearing: FC209 4. Pressing roller, 1 set, aluminum body 5. Water tray, 1 set, made of stainless steel Fine tune is between feeding roller and backing roller, to control the clearance between the two rollers
PVC plastic pipe production line is mainly used for producing the plastic PVC pipes with various pipe diameters and wall thickness , the plastic pipes are used for the water supply and drainage of agriculture , the plumbing and drainage of construction , cable laying etc . The lines consists of the conical twin-screw extruder , pipe die head ,vacuum calibrating tank , haul-off unit , cutter , stack unit etc . the speed controller of extruder and haul-off unit is foreign DC Speed Regulator or AC inverter , the vacuum pump and the motor adopt the famous brand at home and abroad . The haul-off unit has two caterpillars , three caterpillars , four caterpillars , five caterpillars , six caterpillars , eight two caterpillars and so on . The cutter may be the saw blade cutting or the planet cutting . it is additionally equipped with automatically measuring meter . The advantage of the lines is the reliable performance and high production efficiency.
According to the requirement of the clients , our company can equip some components , then the line can produce the special installation for the manufacture of the ( U & PVC ) silencing drain pipe with Hollow Wall Inner Spiral-ribbing and the PVC-U pipes with foaming core.
1. Usage:
PE, HDPE pipe is mainly used in water draining, nature gas transport.
2. Machine feature:
High efficiency single screw extruder: high rotation speed, high capacity and good compounding effect ensures stable extrusion.
Extruding die: it adopts latest designed die head with spiral distributing flow channel, built-in Temp.control device which make extrusion more evenly and regulution more conveniently.
Vacuum calibration and spraying cooling trough: advanced water loop vacuum calibration, equipped with adjusting device for roundness and multi-section 6m spraying water tank, ensure perfect calibration; the body of tank is made of stainless steel.
Haul off unit: can select 2 claw,4 claw,6 claw,8 claw haul off unit to satisfy manufacturing requirements for different pipes.
Cutting unit: base on different reuirements,we can adopt saw cutting,planet saw cutting and chip-free rotary knife cutting etc.
Control system: all kinds of control system is available, such as PLC automatic control system, make operation easily and smoothly.
This pipe production line is a new kind of drainage, pipe production line developed by our company, is mainly used for producing the HDPE/PP winding drainage pipe from ID 300-3500mm. The kind of pipe is made from PE/PP with thermoforming technology, it is of high ring stiffness,low weight, easy jointing and no leak,, and it is mainly used for municipal drainage, agricultural drainage and agricultural irrigation. It is of electrical fusion welding socket and spigot, this is the most of reliable joint.The line is designed with the latest technology, high production efficiency ,and easy operation.The line can continuously produce the winding pipe, its efficiency is very high, not need to change the mould. It can produce the pipe with different ring stiffness and wall structure from 300mm to 3500mm within short time by , and there is no material waste during the changing elements. In addition, this production line can produce large diameter compositing reinforced pipe for high pressure water transportation after it can be updated.
Our company in the original production extrusion of plastic plate ,after repeated experiments and research, the recovery reworked material PVC as raw materials, after extrusion, mould, rolling, cooling, cutting edge, cutting process, developed a new type of PVC brick plate machine .
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