Product Description Double piston backflush screen changer with 4 screen cavities for twin screw extruder zb-DP-BF series Automatic backflush screen changer( double piston screen changer with four working positions) In order to considerably increase the lifetime of the filter media GMACH offers automatic backflush screen changers. Working principle (backflush process)of this double piston backflush screen changer with 4 screen cavities for twin screw extruder These systems work as follows: When a pre-defined pollution degree is reached, the backflushing automatically starts. Then the contaminations from the screen pack are led out of the machine via a spillway. The contaminated backflush mass leaves the machine by means of heated backflush outlet pipes which are installed at the screen changer housing. There the small quantity may be removed or collected. With the-channel screen changers additional slide valves are used at the backflush channels. There is no interference of the process during backflushing. Features included 1,Continuously working melt filter 2,Four working stations 3,venting groove can discharge the gas mixed in the raw material 4, no interference during the process of backflushing 5,the screen cleaning reached 85% 6, long life span of the filtration screen pack/mesh , it owning to up to 100 times backflushing at most. The self-cleaning backflush screen changer finished
TECHNOLOGY RESEARCH & DEVELOPMENT batte Mould have been paid attention to long-term technological layout, at all times fetching in, research and development, betaking newest technology and technique, emphasizing on technology innovation and products researching. batte Mould have passed the certificate of ISO9001:2008 International Quality System, controlling products quality, consummating, guaranteed by strict inspection. PRODUCTION DESCRIPTION 1. Hydraulic screen changer used built-in various sealing device, sealed performance is good, meet any polymer high extrusion quantity with different production, can cooperate to use standard extruder. 2.High wear resistance, high pressure, high precision filter design. The hydraulic screen changer improves effective filter area and filtering effect. 3. Fast screen changer times is equal or lesser than 2 seconds, filtration area optional from Ï?30mm-Ï?250mm. 4. Pressure 25-30Mpa, temperature under the condition of 300 degrees, doesn't affect the use of performance. 5. Apply to: PC, PMMA, PET, PS, PU, PP, PE, EVA, ABS, PVC and other polymer. Item Detailed Introduction Mould material 2Cr13,42CrMo,38CrMoALA or as customer's requirement. Mould feature Reasonable structure design, good surface treatment, long mould life, shorter deliver time, the best price. Process equipment CNC, EDM, Drill, Wire Cutting, etc Software AutoCAD, UG, Pro/E, Cimatron... Provides Service Provides detailed product introduction and overall quotation service. Design Team We have a professional design team. Provides design plans as clients' request. Professional Factory We are manufacturer, specializing in manufacturing plastic injection mould. Certification ISO9001:2008
Melt filter double plate type continuousmelt filter Compare with the GM-SSP series single plate type hydraulic screen changer, this GM-DSP series double plate type continuous screen changer for plastic extruder has a obvious advantage : continuous operation. The structure: 1,two pieces of slide plate instead of one slide plate 2,one screen cavity on each slide plate insteads two screen cavities on one slide plate. And this kind GM-DSP series double plate screen changer owns the feature of single plate hydraulic screen changer: a quick screen change process. This GM-DSP series Double plate type continuous screen changer for plastic extruder is consist of The main body of the screen changer Hydraulic unit with accumulator Electrical controlling pack (This part is optional choice by customers) Characteristics of GM-DSP series continuous screen changer for plastic extruder Double plate type continuous screen changer for plastic extruder Two round removable breaker plates on each slide plate "Continuous type" means operation of screen change without machine halt or disruption of melt flow. Equiped with air venting system Fit for almost all kinds of polymers It works well under the high pressure 400bar(40Mpa) not impact the high performance. The filtration screen area covers from 100cmo 980cm², depending on the size, fit for output range from 100kg/h to 3700kg/h.
Automatic control continuous screen changer plastic granulating extruder Benefits of this GM-DP-R series continuous screen changer for extruder Increased production Reduced downtime & scrap Leak-free operation Increased filtration area Reduced inlet pressures Accurate, repeatable screen changes Reduced maintenance Technical data 1)The main body of the screen changer Raw material:alloy steel(38CrMoAlA) Surface treatment:Nitriding treatment Depth of Nitrated Layer: 0.40-0.70mm Nitrided hardness:950-1050Hv Fragility of nitration: Less than grade 1 Flow channel treatment: chrome plated Depth of chromium-plating:0.05-0.1mm Hardness of surface after chromium-plating:HV950HV 2)Drive system:Hydraulic unit: 3)Control system Electrical controlling system: warnning device,pressure and temperature transducer, are included
BATTE loss-in-weight feeder is available for multicomponent materials such as pellet, powder or liquid. BATTE feeding system with high accuracy can satisfy the field of pharmaceutical, chemical, food, rubber industry etc. Techinical Parameter for BATTE Twin Screw Loss-in-weight Metering Feeder (MF-SS Series) The Advantages of Twin Screw Loss-in-weight Metering Feeder (MF-SS Series) 1. Wide measuring range; 2. Touchscreen output and custom input system designed for easy operation; 3. High stability; 4. Easy to clean and maintain; 5. Excellent control system; 6. Low Noise; 7. Multifunctional stirring agitator mixes the ingredient and provides for consistent screw filling Quality Control System Fixed Equipments for Q/C Qualified Adequately before Reaching Warehouse Randomly Checking Machines before Shipment Our Value-added Service Package 1. Installation Services: During the period of installation and debugging, we shall offer training about effective operation and maintenance. 2. Technical Services: Our company has been devoting ourselves into offering custom transforming projects for our worldwide clients in the field of medical, chemical engineering, plastics, rubber industries etc. We can assist our clients to solve all kind of technical problems with our capable technician team, and we own adequate experience for production line transformation as well as formula feeding arrangement. 3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period. Lead Time: 5-6 weeks after receiving the 30% prepayment.
Large filter area continuous screen changer for plastic extrusion machine This zb-DP-L series Double piston large filter area continuous screen changer for plastic extrusion machine is consist of The main body of the screen changer Hydraulic unit Electrical controlling pack(this part is optional choice by customers, the above picture shows two kind of controll system) This zb-DP-L series Large filter area continuous screen changer for plastic extrusion machine is designed based on zb-DP-R series dual rods continuous screen changer , this kind of continuous screen changer enlarge the filtration area by instead the round breaker plates as the rods full of holes, and the filter screen is wrapped on the rods full of holes. And this kind of continuous screen changer now is widely used for the hot melt adhesive, high output plastic recycling machine. So the filtration area of the GM-DP-L series screen changer is much more larger than the zb-DP-R series continuous screen changer, it meets the high yield device requirements.
BATTE liquid loss-in-weight feeder is available for liquid materials with low to high viscosities. BATTE liquid loss-in-weight feeding system with high accuracy can satisfy the field of pharmaceutical, chemical, food, rubber industry etc. Technical Parameter for BATTE Liquid Materials Loss-in-weight Feeder (LF-DL Series) The Operating Principle of BATTE Liquid Materials Loss-in-weight Feeder Our liquid loss-in-weight feeding system adopts one of the below dosing pumps on basis of liquid characteristics and counterpressure: Piston and diaphragm pumps Gear pumps Hose pumps Rotary piston pumps Eccentric screw pumps Variable Heated Method Electrical heating Hot water heating Hot oil heating The Advantage of BATTE Liquid Materials Loss-in-weight Feeder Being highly insensitive against physical interference; Cost-saving heated designs Being available for high viscosity liquid materials requiring pressurization Quality Control System Fixed Equipments for Q/C Qualified Adequately before Reaching Warehouse Randomly Checking Machines before Shipment Our Value-added Service Package 1. Installation Services: During the period of installation and debugging, we shall offer training about effective operation and maintenance. 2. Technical Services: Our company has been devoting ourselves into offering custom transforming projects for our worldwide clients in the field of medical, chemical engineering, plastics, rubber industries etc. We can assist our clients to solve all kind of technical problems with our capable technician team, and we own adequate experience for production line transformation as well as formula feeding arrangement. 3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
BATTE Multicomponent Formula Loss-in-weight Feeder is applied for accurate bulk ingredient batching. This feeding system can be applied with every BATTE loss-in-wegiht feeder thanks to our special batch programs for the single and multi-feeder controllers. Techinical Parameter for BATTE Multicomponent Formula Loss-in-weight Feeder (LF Series) Main Components of BATTE Multicomponent Formula Loss-in-weight Feeder (LF Series) Working Principle of BATTE Multicomponent Formula Loss-in-weight Feeder (LF Series) This system measures the hopper weight when staring batch, and switch ingredient dispense off once reaching the fixed weight computed by the controller after the fixed batch has been entered. The Advantage of BATTE Multicomponent Formula Loss-in-weight Feeder (LF Series) Our feeder system adopts digital high resolution load cells, serial weight data transmission to the high-tech controller and special modes of approaching the fixed weight, all of which guarantee the high accuracy. Quality Control System Fixed Equipments for Q/C Qualified Adequately before Reaching Warehouse Randomly Checking Machines before Shipment Our Value-added Service Package 1. Installation Services: During the period of installation and debugging, we shall offer training about effective operation and maintenance. 2. Technical Services: Our company has been devoting ourselves into offering custom transforming projects for our worldwide clients in the field of medical, chemical engineering, plastics, rubber industries etc. We can assist our clients to solve all kind of technical problems with our capable technician team, and we own adequate experience for production line transformation as well as formula feeding arrangement. 3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period. Lead Time: 5-6 weeks after receiving the 30% prepayment. The attachment is some of our solution cases we provided for our clients, you can well refer to it. You are welcome to contact us in case you have any question or suggestion about our products or solution case.
Weight metering systems with high accuracy can totally satisfy the fields of pharmaceutical industry, chemical industry, food, rubber and so on. BATTE is the expert of manufacturing loss-in-weight feeder, loss-in-weight metering feeder, volumetric feeder which are suitable for different kinds of powders. Networking loss-in-weight feeding equipments support the factory unified database, in order to realize the process which is based on database system. Configurable options can meet factories' demands in health, explosion-proof, waterproof, corrosion environments and other regulation demands. The main advantages: 1. Generous and beautiful appearance: Comparing with traditional feeders, BATTE does more improvements on feeders' appearance. 2. Small volume: Easy to move, more suitable for changing and improving production process. 3. Low noise: Comparing with others, noise of BATTE's feeders is up to perfect. 4. Easy to clean and maintain: It's easy to maintain in operation, meanwhile, very short maintenance time. Especially the control systems, adopting the leading software and hardware, are nearly free-maintenance and long-service life. 5. High stability: BATTE adds self-detection function when designing its feeders for more accuracy, it allows to detect attritions of parts and frequency variation timely, then revise them. That avoids the influences owing to replacement of parts and longtime usage. So BATTE's feeders own high stability. 6. The touch screen output and input system is humanity and easy to operate. As long as the operator has certain cultural foundation, he can master it within hours. So short train-time is needed. 7. Wide measuring range: Without replacement of parts, you can set wide range flow and realize the conversion of produce process smoothly. 8. Excellent control system: One control system can control multi-feeders according to clients' requirements. This won't affect the accuracy.
BATTE is a professional designer of equipments in the world, its loss-in-weight metering systems with high accuracy can totally satisfy the fields of pharmaceutical industry, chemical industry, food, rubber and so on. Intelligent controller High accuracy Advantages: 1. Generous and beautiful appearance: Comparing with traditional feeders, BATTE does more improvements on feeders' appearance. 2. Small volume: Easy to move, more suitable for changing and improving production process. 3. Low noise: Comparing with others, noise of BATTE's feeders is up to perfect. 4. Easy to clean and maintain: It's easy to maintain in operation, meanwhile, very short maintenance time. Especially the control systems, adopting the leading software and hardware, are nearly free-maintenance and long-service life. 5. High stability: BATTE adds self-detection function when designing its feeders for more accuracy, it allows to detect attritions of parts and frequency variation timely, then revise them. That avoids the influences owing to replacement of parts and longtime usage. So BATTE's feeders own high stability. 6. The touch screen output and input system is humanity and easy to operate. As long as the operator has certain cultural foundation, he can master it within hours. So short train-time is needed. 7. Wide measuring range: Without replacement of parts, you can set wide range flow and realize the conversion of produce process smoothly. 8. Excellent control system: One control system can control multi-feeders according to clients' requirements. This won't affect the accuracy.
Loss-in-weight feeder is applicable for multi-component material such as pellet, powder or liquid. 1). OEM services provided; 2). Excellent quality assurance; 3). Fast delivery; 4). Worldwide dealer or agent needed. . Our loss-in weight feeding system with high accuracy can well meet the the demands from plastic, rubber, chemical, food, pharmaceutical industry etc. Feeding system include loss-in-weight feeder, dosing feeder, volumetric feeder, multi-component formular feeder and so on. We can supply professional feeding system for various kinds of materials. Furthermore, our networking loss-in-weight feeding system can support the factory unified database to reach the demands such as hygiene, explosion-proof, water-proof, corrosion-resistance etc. The Advantages of BATTE Screw Loss-in-weight Feeder (LF-TS Series) 1. Generous and beautiful appearance; 2. Small volume; 3. Wide measuring range; 4. Touchscreen output and customized input system designed for easy operation; 5. Low noise; 6. High stability; 7. Easy to clean and maintain; 8. Excellent control system;
Loss-in-weight feeder is applicable for multi-component material such as pellet, powder or liquid. Features: 1). OEM services provided; 2). Excellent quality assurance; 3). Fast delivery; 4). Worldwide dealer or agent needed. CNBM is a professional supplier for loss-in-weight feeding system. Our loss-in-weight feeding system with high accuracy can well meet the the demands from plastic, rubber, chemical, food, pharmaceutical industry etc. Our feeding system include loss-in-weight feeder, dosing feeder, volumetric feeder, multi-component formular feeder and so on. We can supply professional feeding system for various kinds of materials. Furthermore, our networking loss-in-weight feeding system can support the factory unified database to reach the demands such as hygiene, explosion-proof, water-proof, corrosion-resistance etc. The Advantages of Screw Loss-in-weight Feeder: 1. Generous and beautiful appearance; 2. Small volume; 3. Wide measuring range; 4. Touchscreen output and customized input system designed for easy operation; 5. Low noise; 6. High stability; 7. Easy to clean and maintain; 8. Excellent control system; Quality Control System Fixed Equipments for Q/C Qualified Adequately before Reaching Warehouse Randomly Checking Machines before Shipment
1) For the field of resin, rubber, plastic, sheet, plate, film, pipe. etc. 2) Excellent quality assurance; 3) OEM services provided; 4) Fast delivery; 5) Worldwide dealer or agent needed. Batte Melt Pump Zhengzhou Co., Ltd is one of the biggest manufacturer for melt pump, gear pump or metering pump products in China. Being a professional supplier for melt pump products, we have been accumulating adequate experience on the application-specific technique. Batte melt pump is mainly used for transportation, pressurization and metering of high temperature or high viscosity polymer melt. It can be applied in the following scope of field: Technical polymers, e. G. PET, PBT, PA, PC, PB Styrene polymers, e. G. GP-PS HI-PS, ABS, SAN, SB Acrylic polymers, e. G. PMMA Polyolefins, e. G. PP, PE Bio polymers, e. G. PLA Elastomers, e. G. PUR, TPE, TPU High temperature thermoplastics, e. G. PEEK, PAI, PAEK, PSU, PI, LCP Expandable polymers e. G. EPS, EPP Special polymers, e. G. EVA, EVOH Polymers with fillers and recycling materials One Whole Set of BATTE Melt Pump System Comprise: 1. Melt Pump 2. Driven System: Motor + Reducer 3. Control System: PLC Touchscreen System The Performance Advantage of Batte Melt Pump Model (ZB-C Series): 1. Stabilizing discharge pressure; 2. Improving products quality; 3. Increasing hourly output; 4. Reducing unit consumption; 5. Extending equipment lifetime; -
Plastic cast film extrusion machine used melt gear pump The features and benifits of the melt gear pump for extrusion machine You can eliminate extruder surge and screw beat at the die by installing an melt pump between your extruder and die. Our melt pumps are extremely efficient at building pressure and metering polymer to the die at a highly consistent rate and pressure. Batte Melt pumps come in a variety of types and sizes to fit the needs of your extrusion, compounding or polymer production process. Batte machinery components, systems and know how in plastics can help you reduce costs, increase output and/or improve product quality in your extrusion operation. 1. Strengthen your technology by drawing on the extrusion expertise of Batte for equipment and processing recommendations. 2. Streamline your supply chain by relying on Batte for more of the key components of your process Melt pump for extrusion Technical data: 1. Rotate speed: � 60rpm(Adjustable) 2. Temperature: 400° C (max. ) 3. Max. Outlet pressure: 350Bar 4. Max. Differential pressure: 275Bar 5. Heating method: Stainless Steel Cartridge Heater 6. Fastening parts: 12.9 high-strength screws 7. Voltage: 380V(Others are optional) 8. Frequency: 50Hz(Others are optional) -
Batte has accumulated abundance experiences on the application technique of melt pumps since we manufacture pumps professionally. Recently, according to the development trend of melt pumps' application all over the world, especially in the field of precise plastic extrusion, We have done extensive research on the pump operation performance, practical function, equipment structure and control technology and Achieved regular achievement. The main advantages of using melt pumps: 1. Stabilizing the output pressure---the pressure on extruder can be reduced by 30%-50% after using melt pumps. 2. Improving the product quality 3. Increasing the extrusion output---reducing pressure on screw and chaning the building pressure from "screw to die" to "melt pump to die", so the screw can extrude the products with high efficiency. Mean while the back-pressure on the extruder can be adjusted, reducing the melt residence in screw cylinder, stabilizing the plasticizing process and improving the product's quality and quantity. 4. Prolonging the working life---the pressure of extruder screw can be lowered after using the melt pumps, so screw wear can be reduced consumable Melt Pump Parameter: Max. Outlet Pressure: 700Bar Max. Outlet Pressure: 200Bar Max. Differential Pressure: 500Bar Viscosity: 20000PA. S Temperature: 510 Celsius degree -
1. Introduction of ZB-C series dosing melt pump BATTE Melt Pump have a unique positive displacement design which provides consistent, accurate polymer delivery under varying extruder output conditions of pressure, temperature and viscosity. With BATTE Melt Pump providing the pressure between the extruder and the die, extruder parameters can be configured to provide a homogeneous melt at increased throughout and tighter gauge tolerances. 2. Application of ZB-C series dosing melt pump 1). Polymer extrusion molding, such as granulation, film, pipe, plate, sheet, etc; 2). High-viscosity materials such as PC, PMMA, ABS, HIPS, PET, PVB, PS, PP, PA, PE, PVA .etc; 3). Rubber, asphalt, paint, adhesives, coatings, lubricants, polyalcohol, non-particulate impurities; 4). Polyester for cotton-fiber, polypropylene and other chemical fiber melt. About us: Batte is high-tech company which integrate R&D, design and manufacture. Batte's main product includes high-qualified screen changer, metering gear pump, extrusion dies. Batte has advanced processing equipment and rich experience in production, has a perfect quality control system and perfect after-sale service system. Batte has right to import and export. Batte have extra years experience in melt filtration system. And Batte make our products multivariate, long lived, with high degree of accuracy, leak-proof, and so on, to stand out in our profession and take leading position so that we are welcomed and trusted by the market. And combination with the practical requirements of customers, continuously improve the quality of products and using function to meet customers' demand for products of high quality. Our product are exported to Taiwan, Japan, USA, Turkey, Mexico, Brazil, Russia, India, Malaysia, Vietnam, Iran, and other countries and regions and received high praised by our customer. Our advantages: 1. we have CE,ISO,SGS and BV certificate; 2. we have 11-year experience; 3. we are a leading brand in China; 4. we have over 100 workers to ensure quick delivery; 5. we have 10 engineers to design special concrete plants for our customers; 6. we have after sales service like: installation, debugging, operator trainning and spare parts supply. -
Single plate screen changer: Plate and screen changer are all made 38CrMoAl alloy steel. Group leak-protection sheel set of changing reseau: It is suitable for the filter of high transparent, high viscidity, fissility, and plastic of high molecular quantum. Characteristic: The mould group leak-protecition steel set of changing reseau filter fleetly, which can dismantle and fix the tatty steel set neatly needn't process separately. New Technology T-Die Extrusion Machine 1. Come with bulit-in sealing devive to ensure sound tightness and allow for mass production of any polymers. Capable of being coupled with extruders of various specifications. 2. Screen -changing time less than 2 seconds. The filtering area may vary between? 30mm 250mm. 3. Come with grinding--resistant, pressure--resistant and high precision filter to ensure maximized filtering area and optimized filtering results. Its performance will not be compromised when the pressure is kept between 25--30Mpa and temperature around 300C. 4. Nearly all the polymers are fit for screen changer, such as PC, PMMA, PET, PS, PP, PU, PE, EVA, ABS etc. How to Order 1. Standard packing is wooden case; 2. Delivery: By sea, by air or others, depend on you; Our Superiority 1. Delivery on Time; 2. Professional Service: Customized is our advantage; 3. Good Quality: Ce, SGS, BV, TUV Certificated; 4. Fast and Low Cost Deliver: Long-term cooperated shipping forwarders; Packaging: Packing: Wooden case Port: Shanghai or Ningbo
PVC foam sheet extrusion die & two double layers runner foam board mould Advantage: Easy to clean and upper and lower can be adjustable. PVC Skinning Foamed Board Extrusion Mould/Die Head 1, Choose reasonable length for calibration mold according to different thickness, to make evenness of final products surface within 3/10000. 2, Larger cooling water flow, speeder flowing speed and even cooling water hole arrangement go make the products cooling and calibration fast, even and the products size more exact. 3, Adjustable underneath lifting cylinder, accurate position sliding rail, with good outlooking and easy operation. 4, Wide angle butterfly type sunner way design, to make sure the pressure of the mould more even, and flow more accurate. 5, According to different wall thickness of the products, to choose different reduction ratio and the size of stable zones, to ensure the products production more stable, production period longer, foaming multiplying power larger. 6, Inner wall choosr independent material feeding design, to make foaming products surface color and density uniformity. 7, Short period for mould testing, within 3 days can finish testing if all the working conditions are mature.
Cast film dies Die width: Tailor made up to 8000mm Product thickness tolerance: ± 3% Die lip radius: R0.05m Flow channel surface harden treatment by chromium plating. Plating thickness: 0.02-0.03mm Hardness: HV900-1000 Roughness of flow channel: R 0.01-0.02 Coating film dies Surface finish-polishing could reach R 0.02-0.04μm. Suitable linear speed is 100-4 0 0M/min The fillet coefficient of die lip edge could be reach about 0.045mm through special process Coating thickness: From 0.015 to 2.5mm Viscosity of raw materials: 100CPC to 120000CPC Tolerance: Within ± 1%
Extrusion die Reasonable price Multilayer or single layer Adopt advanced technology Stable function Extrusion die is our newly designed mould. The production line equiped with this mould could produce PP, PE, CPP, LDPE, HDPE single layer, multi-layers composite floor sheet, widely used in carriage, train, airport, hotel, public building, house decoration, etc. Die width: Tailor made up to 8000mm Product thickness tolerance:3% Die lip radius: R0.05 Die lip surface finish: Up to R 0.01m Flow channel surface harden treatment by chromium plating. Plating thickness: 0.02-0.03mm Hardness: HV900-1000 Roughness of flow channel: R 0.01-0.02 Coating film dies Surface finish-polishing could reach R 0.02-0.04m. Suitable linear speed is 100-4 0 0M/min The fillet coefficient of die lip edge could be reach about 0.045mm through special process Coating thickness: From 0.015 to 2.5mm Viscosity of raw materials: 100CPC to 120000CPC Tolerance: Within1%
