Descriptions of the vacuum brazed diamond grinding head:
With the advantage of being sharp, better abrasion resistance, strong bonding and not easy to
spall off, it is the excellent small shank grinding tools, grinding can be used as the inner circle,
rounded, trench, arc, cone and other special surface.
Features of diamond grinding head for stone and jade:
1.Good coherence
It owns a strongly good coherence depending on the chemical metallurgical effect happening on abrasives, brazing filler metal and matrix interface while the high temperature processing. And its
Good to hold the abrasive particles firmly in the process of grinding.
2.Better convexity of the abrasives
Usually the height of the convexity of abrasives could reached 70-80 percent, as a result, the tools
would be more sharp, whats more, the grinding force and the grinding temperature will be apparently decreased.
3. Enough place for the scraps
Its ample places for the high convexity of the abrasives and it can avoid blockage in grinding process.
4.Less wastefulness of the diamond
In the process of brazed diamond tools grinding, there only are less and rare fall of the abrasives, most of them could be utilized to their highest of 70-80 percent.
Application:
Cutting granites, concretes, rebar, ceramics, glass, woods, plastics and so on
Mainly used in cast iron, hard alloy, concrete, stone, ceramic, resin, magnetic materials, glass and other hard brittle materials production and processing.
For shaping variety of nature or artificial quartz material, such as calcite, fluorite, apatite, granite,
quartz and jade carving including gem, crystal, agate, glass, etc.
Details
The trend in carbide drill / end mill manufacturers is clearly towards high productivity and consistent quality. This has put great demands on the diamond wheel manufacturers to come up with wheels which can grind faster, put less strain on the machine and job that is being ground.
MORESUPERHARD® offers a perfectly matched range of products that allow you to take full advantage of the CNC machine to manufacture your cutting tools. these wheels are made of a new generation bond. hybrid wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both fresh tool manufacturing and re-sharpening, on CNC tool and cutter grinders.
The Unique Properties of the Hybrid Wheels:
Capable of taking higher depth of cuts, high lubrication at the point of grinding, lesser load on the spindle motor, increased profile retention on the wheel, lower grinding force on the work place, which results in lesser work place deflection during grinding.
These Properties of the Hybrid Bond Improve The Performance Of The CNC Tool And Cutter Grinder In The Following Ways:
* Increased rate of material removal with high temperature stability.
* Reduced grinding time per component
* Low and constant power consumption
* High profile stability and better machine productivity
* Long wheel life and long dressing interval.
Hybrid Bond Diamond Wheel Product Description
E-Grind provides the best performance tool & cutter wheels for various processing demands such as milling cutters, drills and carbide insert etc. Like hybrid bond grinding wheels for cutting tools, diamond cup wheel.
For large stock removal and high feed speed, low machine power. E-Grind has newly developed hybrid wheels, which ensure higher material removal without compromising the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both new tool manufacturing and re-sharpening, on CNC tool and cutter grinders.
Hybrid wheels can provide below benefits:
1)Extremely high stock removal rates
2)Maximum cutting ability
3)Easy dressing
4)Higher productivity
5)Shorter process time during flute grinding
6)Low grinding forces
7)High process stability
8)Quiet and even grinding process
9)Best tool quality
Our New Generation Hybrid Diamond/CBN Grinding Wheel, especially used for CNC tools grinding machine, such as: ANCA, WALTER, SCHUTTE, EWAG, SCHNEEBERGER, HUFFMANN and so on. Have shown excellent grinding performance influence grinding with high stock removal capacity combined with a minimum of wheel wear. It is not necessary to reduce the infeed or the impact rate with our hybrid diamond/ CBN grinding wheel.
PRODUCT DETAILS
Description:
The Rotary dressers is an advanced forming wheel and honing wheel dressing tool with high correction efficiency and can trim complex shaped grinding wheels that cannot be completed by other dressing methods.
Due to the high precision and long life of the roller, the quality of the ground workpiece is stable and consistent, and the best economic benefits can be obtained in mass production.
Description:
For dressing grinding wheels used for Automobile engine, machinery industry, robot parts, flute dresser, turbine blade, automobile valves, crankshafts, sewing industry, turbine blade - fir tree root form, cam Grinding, bearing industry, ball joints, needle injectors.
Advantages:
1.High production efficiency, long service life and low cost of dressing of individual parts.
2.It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4.Easy to operate.
5.High utilization of CNC machine , easy to achieve automation and mass production.
Contrail CVD sintered dressers:
The basic principle is to change the original single point of the original diamond dresser into rotary dresser trimming, which is divided into swing type and fixed type according to the dressing tool dressing method.
Most of the common ones are fixed, and they are moved and trimmed according to a certain trajectory to repair the partial surface.
Application: Automobile engine, Machinery industry, Robot parts ,Vitrified CBN wheel, Flute dresser
Hand setting dressers:
Here selected diamonds are applied to the negative profile by hand using an adhesive and in accordance with a defined pattern.
By varying the distances between the diamond grits, it is possible to achieve the optimum arrangement of diamonds needed to ensure the required surface finish later in the workpiece.
Application: Turbine Blade, Automobile Valves, Crankshafts, Sewing industry.
Reverse Plated Dressers:
The diamond grit size, selected to correspond to the smallest convex profile radius, subsequently determines the surface finish of the workpiece to be ground so that small radii and relative coarse surface qualities do not correlate.
Here the diamonds are packed next to each other as densely as possible in a stochastic distribution.
This is beneficial for the tool life of the roll but also leads to increased dressing forces.
Application: Turbine Blade - Fir Tree Root Form, Cam Grinding, Bearing Industry, Ball Joints, Needle Injectors.
Commonly Suitable CNC machine:
Holfer, Gleason-Pfauter, Kapp-Niles, Reishauer, Meccanodora, Samputensili, Cinetic Landis, Toyoda...
PRODUCT DETAILS
Description:
The Rotary dressers is an advanced forming wheel and honing wheel dressing tool with high correction efficiency and can trim complex shaped grinding wheels that cannot be completed by other dressing methods.
Due to the high precision and long life of the roller, the quality of the ground workpiece is stable and consistent, and the best economic benefits can be obtained in mass production.
Description:
For dressing grinding wheels used for Automobile engine, machinery industry, robot parts, flute dresser, turbine blade, automobile valves, crankshafts, sewing industry, turbine blade - fir tree root form, cam Grinding, bearing industry, ball joints, needle injectors.
Advantages:
1.High production efficiency, long service life and low cost of dressing of individual parts.
2.It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4.Easy to operate.
5.High utilization of CNC machine , easy to achieve automation and mass production.
Contrail CVD sintered dressers:
The basic principle is to change the original single point of the original diamond dresser into rotary dresser trimming, which is divided into swing type and fixed type according to the dressing tool dressing method.
Most of the common ones are fixed, and they are moved and trimmed according to a certain trajectory to repair the partial surface.
Application: Automobile engine, Machinery industry, Robot parts ,Vitrified CBN wheel, Flute dresser
Hand setting dressers:
Here selected diamonds are applied to the negative profile by hand using an adhesive and in accordance with a defined pattern.
By varying the distances between the diamond grits, it is possible to achieve the optimum arrangement of diamonds needed to ensure the required surface finish later in the workpiece.
Application: Turbine Blade, Automobile Valves, Crankshafts, Sewing industry.
Reverse Plated Dressers:
The diamond grit size, selected to correspond to the smallest convex profile radius, subsequently determines the surface finish of the workpiece to be ground so that small radii and relative coarse surface qualities do not correlate.
Here the diamonds are packed next to each other as densely as possible in a stochastic distribution.
This is beneficial for the tool life of the roll but also leads to increased dressing forces.
Application: Turbine Blade - Fir Tree Root Form, Cam Grinding, Bearing Industry, Ball Joints, Needle Injectors.
Commonly Suitable CNC machine:
Holfer, Gleason-Pfauter, Kapp-Niles, Reishauer, Meccanodora, Samputensili, Cinetic Landis, Toyoda...
Diamond and CBN grinding wheels for woodworking tools with high efficiency, durability, good sharpening, making workpiece a good flatness and roughness.
Type: 4A2, 4B2, 3A1, 14A1, 14F1
Application: woodworking tools
Details
diamond and CBN grinding wheels for woodworking industry are mainly used for top, face and side grinding the circular saw blades and band saws made of tungsten carbide, high speed steel, cermet and PCD; processing woodwork drills and mills.
Diamond Wheels For Circular Saws (Tungsten Carbide And Ceramet)
There parts grinding: face, top and side
Workpiece: carbide teeth
Bond: resin bond
Grinder: Vollmer, Woodtronic, Akemat, Widma and so on
(*Note: we can design and produce grinding wheels of specification according to the customers requirement.)
Meanwhile, More Superhard Products Co., Ltd also supplies CBN Grinding Wheel For Band Saw Blades; Diamond saw blades; D4A2-1 resin diamond wheel for narrower gullets saw.
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Diamond vacuum brazed grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry
Application: cast iron and metal in foundry
Details
Vacuum brazed diamond grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Advantages of vacuum brazed diamond grinding wheel:
* high efficiency. the efficiency is improved by 30% for grinding cast steel surface, compare to conventional resin bond wheel
* long life time. Up to 20 times longer life time than Resin Bond Tools
* single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* never need dressing
Grain size: rough 25/30, 30/35, 35/40, finish 50/60
Others size and grit can be customized according to customers' requirement.
Our vacuum brazed diamond wheels are used on hand held grinder and used for grinding, weld cleanup, stock removal and beveling in a wide variety of industry include foundry, metal processing (weld removal and pipe beveling of all ferrous and non-ferrous metals), auto parts, ship building, stone, ceramic, plastic processing, and composite materials, etc.
Diamond grinding wheel for thermal spraying coating industry. Thermal spraying technology is used for producing coatings components or to reconditioning damaged parts.
Details
Applications Of Resin Bond Diamond Grinding Wheel For Thermal Spraying
Roll grinding and grinding of thermal spray coatings (including tungsten carbide, chrome carbide and chrome oxide), ceramics, carbides, chilled iron composites and other hard-to-grind materials.
Thermal Spray Coating Process
Thermal Spray technologies include Flame wire spray, Arc spray, Plasma spray, HVOF or HVAF, Detonation Spray, Cold spray. Thermal spraying technology is widely used in aerospace, aviation, machinery, metallurgy, chemical, petroleum, coal, railway, textile and many other departments.
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc.
Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F1, etc.
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
1A1R Diamond Cutting Disc for optical glass, quartz and sapphire, etc
1A1 Diamond Grinding Wheel, flat diamond wheel for carbide grinding
More SuperHard resin diamond wheels are widely used for grinding carbide HVOF coated. The diameter from 25mm (1") to 915mm (36")
3A1 diamond wheel for grinding micro drill, 14A1 diamond wheel for grinding carbide rod
Diamond Cup Grinding Wheel. (1a2, 6a2, 11a2. Etc.)
CNC Tools Grinding Wheel. (1a1, 1v1, 11v9, 14a1, 14f1, etc)
More SuperHard services include fluting, gashing clear edge and relief angle, OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc.
Diamond grinding wheel for thermal spraying coating industry. Thermal spraying technology is used for producing coatings components or to reconditioning damaged parts.
Details
Applications Of Resin Bond Diamond Grinding Wheel For Thermal Spraying
Roll grinding and grinding of thermal spray coatings (including tungsten carbide, chrome carbide and chrome oxide), ceramics, carbides, chilled iron composites and other hard-to-grind materials.
Thermal Spray Coating Process
Thermal Spray technologies include Flame wire spray, Arc spray, Plasma spray, HVOF or HVAF, Detonation Spray, Cold spray. Thermal spraying technology is widely used in aerospace, aviation, machinery, metallurgy, chemical, petroleum, coal, railway, textile and many other departments.
Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate.
Description:
Mainly used for polishing and bruting natural diamond. It can substitute PCD (polycrystalline diamond) and possess excellent diamond processing performance. Diamond bruting wheel has been proved its superiority in the jeweler processing industry, since it has enjoyed wide popularity in South Africa, Hong Kong, India, Belgium, Israel market, and etc.
Applications:
Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate.
Applicable Bruting Machine:
EOS Bruting Machine, Adri Machines And Discron Machine, etc.
Vitrified bond CBN Grinding Wheel is suitable for grinding the cam lobes of automobile camshafts. The wheel speed is 80m/s-160m/s, designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker etc.
Details
Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of camshaft of automobile parts. The wheel speed is 80m/s-160m/s, designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis,Junker etc.
The Features Of Vitrified CBN Grinding Wheels For Camshaft
Sharp cutting, high efficiency, long life, less heat and jam generated in grinding, easy control of the precision and easy dressing
Vitrified bond CBN Grinding Wheel is suitable for grinding the cam lobes of automobile camshafts. The wheel speed is 80m/s-160m/s, designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker etc.
Details
Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of camshaft of automobile parts. The wheel speed is 80m/s-160m/s, designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis,Junker etc.
The Features Of Vitrified CBN Grinding Wheels For Camshaft
Sharp cutting, high efficiency, long life, less heat and jam generated in grinding, easy control of the precision and easy dressing
Details
Applications Of Segment CNC Diamond Wheel
Full segment CNC diamond grinding wheel is used for glass edge grinding. Suit for Flat glass, safety glass, tempered glass, architectural glass, frosted glass, patterned glass, Insulated glass, laminated glass, glass brick, optical glass, Auto Glass, solar glass and so on.
Applicable machine: straight edge machine, beveling machine and double edge machine, CNC machines, etc.
High precision dicing
Improved cut quality on hard materials
Superior cut quality
Good wear resistance
PRODUCT DETAILS
Description:
Resin bond dicing blade can Cut sapphire, quartz glass, silicon and other hard and brittle materials with quality and high-speed.
Application:
Resin Bond Diamond Dicing Blades are suitable for cutting glass (optical devices, fiber optics), quartz (optical splitters, saw devices), LiTa03 LiNb03 (devices), QFN ï¼?copper epoxy molding ), splitter, sapphire.
Advantages:
1.High precision dicing
2.Improved cut quality on hard materials
3.Superior cut quality
4.Good wear resistance
Applications of vitrified bond diamond grinding wheel for PCD&PCBN tools:
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc.
Advantages of vitrified bond diamond grinding wheel for PCD&PCBN tools:
1. The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality
2. Accurately control geometric tolerances to make a good abrasive layer
3. Good self-sharpening, high grinding efficiency, high wear resistance and less abrasive grain consumption
4. High precision workpiece, PCD tools can reach high efficiency, good surface finish and edge no chipping
5. Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
1A1R Diamond Cutting Disc for optical glass, quartz and sapphire, etc
1A1 Diamond Grinding Wheel, flat diamond wheel for carbide grinding
More SuperHard resin diamond wheels are widely used for grinding carbide HVOF coated. The diameter from 25mm (1") to 915mm (36")
3A1 diamond wheel for grinding micro drill, 14A1 diamond wheel for grinding carbide rod
Diamond Cup Grinding Wheel. (1a2, 6a2, 11a2. etc)
CNC Tools Grinding Wheel. (1a1, 1v1, 11v9, 14a1, 14f1, etc)
More SuperHard services include fluting, gashing clear edge and relief angle, OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc.
More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems.
Details
More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems. Our vitrified diamond and CBN grinding discs have high grinding efficiency, high wear resistance and abrasive consumption, good surface quality and flatness of the workpiece.
Double Disc Diamond And CBN Grinding Wheel
Applications of vitrified bond double disc grinding wheel
Diamond grinding wheel, is suitable for grinding carbide, tungsten steel, PCBN high hardness of the workpiece, ceramic, optical glass, sapphire glass and other nonmetal materials. CBN grinding wheel, is suitable for high speed steel, bearing steel, tool steel, stainless steel, powder metallurgy, precision grinding mill cast iron and other hard materials.
Applicable areas
* Hydraulic pneumatic components. vane pump, conversion valve, piston pump, fuel pump, hydraulic motor parts.
* Compressor spare parts. air conditioner compressor vane, piston, air cylinder, Refrigerator compressor valve plate.
* Engine parts. automobile fuel pump parts, booster pump parts, oil pump nozzle parts.
* High precision shaft seal, watch parts, molds, carbide blade, ceramic valve core, magnetic materials, etc
Dressing Wheel For Diamond And CBN Wheel
The dressing wheels are used for dressing diamond and CBN wheels. According to the different particle size, accuracy of the diamond and CBN grinding disc to choose the dressing wheel, making dressing easier and more time saving.
Our customer tested surface roughness of workpiece by MarSurf M 400. The results show that the workpiece has the much stable performance and good surface roughness by using our diamond grinding disc.
PCD and CBN cutting tools are widely used in metal cutting and processing nowadays. The quantity demanded has a 20 times increased in last 5 years. To fit the social more complex needs and rapid development of science and technology, tools manufacturers demands for higher precision and better grinding efficiency are also increasing as well. More Super Hard Products devotes to offer an efficiency and economic solution in PCD and CBN cutting tools grinding.
Improved Bond Systems
Besides choice of the correct diamond girt, the bond system is the key to get superior grinding result. Great effort is made to innovate and improve the previous bond system. Several exclusive bond system lines (no porosity series, high porosity series) are offered to meet different grinding purpose.
Super-Fine Girt Size Available
With the demand of extremely smooth cutting edge, we recommend super-fine grit size wheel to customers. D3(4000#) and D7(3000#) grit size now are available, they provide you superior cutting edge chipping
Model: 1A9 Vitrified CBN Wheel
Size: 396mm * 13mm *254mm * 3mm * 5mm 120/140
Application: used to clean up the end of shaft in Automotive
Details
Vitrified CBN grinding wheel is used to clean up the end of a shaft in Automotive.
Advantages of Vit CBN Grinding Wheel
* Special bolt holes design.
* Perfect dimension and look good.
* High quality and low price. The fast delivery time
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