The structure of kiln is simple, operate conveniently and reliably in life, less wearing parts, high rate of operation, it is the equipment to calcine high-grade cement in cement plant. Meanwhile, it is also widely used in metallurgical, chemical, construction and other industries. The rotary kiln produced by my company is with strong structure, operation smooth, high-quality products etc and can provide users with advanced high-performance vertical pre-heater, 5 degree cyclone pre-heater. Cement manufacturing consists of raw material grinding, blending, pre-calcining, clinker burning and cement grinding. In short, limestone and other materials containing calcium, silicon, aluminum and iron oxides are crushed and milled into a raw meal. This raw meal is blended and then heated in the pre-heating system to start the dissociation of calcium carbonate to oxide. The meal goes further into the kiln for heating and reaction between calcium oxide and other elements to form calcium silicates and aluminates at t a temperature up to 1450 centidegree: so called clinker burning. The cyclone system is attached to the rotary kiln by a riser duct. Secondary fuel is fed to the riser duct, the main fuel mixture, coal/petcock, fires the kiln. Reaction products leave the kiln as a nodular material called clinker. The clinker will be interground with gypsum and other materials to cement. The equipments we use in this whole production line are vibrating feeder, jaw crusher, impact crusher, cement ball mill, lifer, preheating system, cement rotary kiln and packing machine and so on. All the necessary equipments in this line can be provided by our factory. We have cement production line experts to design specific solutions for your preference.
In short, limestone and other materials containing calcium, silicon, aluminum and iron oxides are crushed and milled into a raw meal. This raw meal is blended and then heated in the pre-heating system to start the dissociation of calcium carbonate to oxide. The meal goes further into the kiln for heating and reaction between calcium oxide and other elements to form calcium silicates and aluminates at t a temperature up to 1450 centidegree: so called clinker burning. The cyclone system is attached to the rotary kiln by a riser duct. Secondary fuel is fed to the riser duct, the main fuel mixture, coal/petcock, fires the kiln. Reaction products leave the kiln as a nodular material called clinker. The clinker will be interground with gypsum and other materials to cement.
Cement production line
Produce under FLS midth production procedure and standard.
Cement plant
Cement mill
MDH20: Transmitting power: 1600--2500 kW, Ratio: 62--65: 1.
Advanced technology stable operation Using advanced technology of electronic control, reliable hydraulic pressure system, stable vibration, shaping technology, advanced integrated automatic control, unique synchronous vertical technology, ensure the density and in density of the products. High technology, nice quality and versatile, the machine can be fit with the block stacker as the simple production line. It is a simple production line with certain production scale and suitable for the small or the medium-sized plant., its maximum rated force is 120kn and the shaping cycle is 13-18second/time. The following is details for fzqt6-18: Type specification number output per hour Block 390*190*190mm 6 piece 1200 Concrete brick 240*115*53mm 30 piece 7200 Porous brick 240*115* 90mm 15 piece 3000 Ground brick 200* 100*80mm 21 piece 4200 Size: 3600*2400*2900 Total weight: 13500kg Power: 32kw Form of vibration: pressure molding vibration Frequency: 4500 times/minute Splint size: 870*685*38mm Shaping cycle: 13-18 seconds/time Maximum rated force: 120kn
Broad raw materials realize the great amount of mixing fly ash The raw material include cement, sand, rocks, coaly powder, ash, gravel, slag, pozzolana, and also industrial waste. According to different materials, it can make out products of different quality in scientific ways. High technology, nice quality and versatile, the machine can be fit with the block stacker as the simple production line. It is a simple production line with certain production scale and suitable for the small or the medium-sized plant., its maximum rated force is 120kn and the shaping cycle is 15-20second/time. The following is details for fzqt8-20: Type Specification Number Output per hour Block 390*190*190mm 8piece 1440 Concrete brick 240*115*53mm 36 piece 8640 Porous brick 240*115*90mm 18 piece 3240 Ground brick 200*100* 60mm 24 piece 5040 Size: 3700*2400*3000mm Total weight: 16000kg Power: 34.2kw Form of vibration: pressure molding vibration Frequency: 4500 times/minute Splint size: 870*870*38mm Shaping cycle: 15-20 seconds/time Maximum rated force: 120kn
Reasonable form of vibration Unique synchronous vertical technology make sure that the concrete can liquefy within 2-3 seconds, and it also can ensure the density and intensity of the products, and the high efficiency of producing. High technology, nice quality and versatile, the machine can be fit with the block stacker as the simple production line. It is a simple production line with certain production scale and suitable for the small or the medium-sized plant., its maximum rated force is 120kn and the shaping cycle is 15-20second/time. The following is details for fzqt10-20: Type Specification Number Output per hour Block 390*190* 190mm 10 piece 1440 Concrete brick 240*115* 53mm 48 piece 8640 Porous brick 240*115*90mm 24 piece 3240 Ground brick 200*100*60mm 28 piece 5040 Aqueous block 400*400*100mm 4 piece 720 Size: 3700*1800*3000 Total weight: 20000kg Power: 34.85kw Form of vibration: pressure molding vibration Frequency: 4500-5400 times/minute Splint size: 1120*880*45mm Shaping cycle: 15-20 seconds/time Maximum rated force: 120kn
Width of mixing blade: 135mm Mixing bowl capacity: 5l Speed of mixing blade: 140 5r/min.(low speed), 285 10r/min.(high speed) Power supply: 220vac
Cement rotary kiln. According to your needs.
Model PMG series high efficient ball mill have been designed with the merits of open circuit grinding system and important renovations on traditional ball mills. Besides they have all the good advantages of open circuit mills, production capacity has been raised substantially, product becomes super fine and blains have been increased. It has provided a new type of grinding equipment for producing high strength grade cement with high output and super fineness. Model PMG ball mill has adopted special integrate diaphragm and discharge grate to adjust material levels of every chamber so as to increase air ventilation and improve conditions inside mill; meanwhile it has also used new type of lining plate , regulated mill rotation speed, optimized design of bearings so as to increase its operational stability, use life and grinding efficiency. After being put into practice, it is proved that its output has been increased about 20% and unit product power consumption has been reduced 10%-12% down under the conditions that other parameters have not been changed by comparison to other same sized ball mill. White being operated in open circuit, specific surface of cement could be reached up to 320cm2/kg performance of it is up to national advanced standard .It has been awarded as well-known brand product of china building material machinery industry, "well know brand products", " appointed manufacture of national building material machinery industry" and etc. According to your needs.
Its principle of operation: the material retaining plate which is arranged reasonably with changeable angles in order, throws moisture materials into the rotary cylinder. Then water will be separated from the materials by hot air-flow and changed into vapour to be discharged into the atmosphere. Then the materials would be dried. Rotary dryer is used to dry slag, clay, limestone, etc. It is mainly used for cement, chemical, metallurgical, building materials industries. Its advantages are as follows: high drying capacity, smooth rotation, low energy consumption, easy operation, high output and so on. According to your needs.
The cement complete equipment. According to your needs.
Roller press produced by JIangsu Pengfei Group is developing in the middle of 1980s, which is a new saved-energy cement grinding equipment. It can displace the low efficiency and high consumption ball mill system in part of completely. Reduce the steel consumption and noise. It is suitable to not only new plant construction but also technical revision of old plant. Raise the output by 30-50%. The material which its fineness is 0.08mm covers 20-35% after squeezing the material, and the fineness is less than 20mm which is covered 65-85%. The inner structure of small lump is filled with microdefect. Improve the easy abrasivity. The roller face is heat overlaying welding. It is easy to maintenance in the abrasive layer. According to your needs.
1. Setting storage bucker and input hopper separately and inputting material with rations. 2. Compulsive input device Qtj4-18 adopts compulsive input system (there are several rows of mixing forks in the cloth box), when the cloth box is conveyed up to the mould box, mixing fork will move to input material compulsively, which guarantees the speed of inputting and also makes the inputting equably. 3. Excellent vibration system: The main vibration system of the is composed of vibration machine and vibration box, its frequency and amplitude are adjustable4. Intelligent control we set the parameter for best shaping and most conservative, when the data is higher than the upper limit, the machine can decrease material, when lower than the floor level, it can increase material. 5. Effective worktable The efficiency vibration of the shaping area can reach to 0.5m2 (850 x 550 mm) 6. Multi-function It replaces the mould can produce different size of bricks and blocks.
1. Setting storage bucker and input hopper separately and inputting material with rations. 2. Compulsive input device Qtj4-18 adopts compulsive input system (there are several rows of mixing forks in the cloth box), when the cloth box is conveyed up to the mould box, mixing fork will move to input material compulsively, which guarantees the speed of inputting and also makes the inputting equably. 3. Excellent vibration system: The main vibration system of the is composed of vibration machine and vibration box, its frequency and amplitude are adjustable4. Intelligent control we set the parameter for best shaping and most conservative, when the data is higher than the upper limit, the machine can decrease material, when lower than the floor level, it can increase material. 5. Effective worktable The efficiency vibration of the shaping area can reach to 0.5m2 (850 x 550 mm) 6. Multi-function It replaces the mould can produce different size of bricks and blocks.
1. Product quantity of different . Moulds: 390 x 190 x 190 x 6 pieces/mould (standard concrete brickú¬ . 240 x 115 x 90 x 15 pieces/mould (concrete brick with 8 holes) . 240 x 115 x 53 x 30 pieces/mould (standard brick) 2. Carrier size: 850 x 680 x 40 (wood) 3. Shaping cycle: 12 ~ 18s (depends on the size and Character of concrete brickú¬ 4. Vibration parameter: . Vibration frequency (adjustable) 80hz (max.) . Vibration force (adjustable) 88hz (max.) 5. The total power: 36.8 kw 6. Overall size: 6370 x 2000 x 2510 mm
The series of block shaping machines, which meet the state Standards of gbt8533-1998, are excellent in performance, High in efficiency, and lower in energy consumption. Characteristics: Nine characteristics compared with clay brick: 1. Not using the clay as raw material to destroy any field. 2. Making use of three industrial wastes to change wastes Into valuables. 3. Not using fire to bake blocks and not building kiln to Save the energy sources and fields. 4. No chimney to protect the environment and avoid Pollution. 5. Production process is simple, they can be made Everywhere . 6. Low investment and achieving much faster results, Customers can profit in half a year after investing. 7. The block can be produced all around the year. 8. Good looking, construction convenient, low-floor real Jigsaw puzzle, and the high buildings do filler and cheap. 9. Technical criteria is better than those of red brick and Green brick.
