Technical data of Electric tools Automatic balancing correction machine SmartAdvantage1.Balance and correction can be finished at a time,Just need one person for it2.Production takt is faster,Once reduction rate is higher 3.Easy to replace product,Only need to replace products fixture and adjust sensor position 4.Man-Machine interface,It has memory function for production capacity and real-time production information 5.Rigidity structure design,with a longer use lifeParameterItems DetailsTypeTwo-station SmartMain components configurationCylinder:SMCActuating motor: MitsubishiSensor:KEYENCE,OMRON,BaumerLCD Touch screen: KEYENCE 10.4?? Control PLC: KEYENCE KV-1000Stepping motor: Oriental MotorArmature apply rangeAC/DC mini armature especially 3,5,7serial armature Stack height:20-60mmArmature diameter: 15-37mmBalancing speed1500-2100rpmMilling methodT-shape or V-shapePowerAC380VAir supply0.4~0.6MpaCycle time12-15sResidual unbalanceeccentricityBetter than the China national standard Grade 6.3Volume(length x width x height)1000 x 900 x 1700 mmApplications:DC brushless motor, hollow cup motor, decelerating motor, brushless motor, step motor and other motors, Permanent magnet motor rotor, Car rearview mirror adjustment motor, Automobile oil pump motor, DC
Technical data of Electric tools Automatic balancing correction machine Two-stationAdvantage: 1.Optimized test systems, high precision, dynamic and static balance consistency. Once reduction rate is higher.2.Easy to replace product,Only need to replace products fixture and adjust sensor position 3.Man-Machine interface,It has memory function for production capacity and real-time production information 4.Rigidity structure design,with a longer use life5.Simple, easy to use and maintain. 1.Technical data:ItemsDetailsTypeTwo-station ( sigle cutter) MaincomponentsconfigurationCylinder & Solenoid valve: SMC, New-EraServo motor: MitsubishiSensor: KEYENCE,BaumerHMI:KEYENCE 10.4"Control PLC: KEYENCE KV-1000Stepping motor: Oriental MotorArmature DiameterArmature below 1.6KGStack lamination: 20-70mmArmature diameter: Φ25-40mm(type ?¡)Armature diameter: Φ35-50mm(type ?¢ Balancing speed1500-2200rpmMilling methodR-shapePowerAC380VAir supply0.4~0.6MpaCycle time13~20S (profile milling)Residual unbalanceeccentricityBetter than the national standard Grade 6.3Volume(length x width x height) 1700 x 850 x 1550 mm2.Major components list:NameSpecificationsRemarkBrandPneumatic ComponentMH rotation cylinderCRA1BS63-180CMH rotation componentSMCMH cylinderHP06-18-S-T8370C
New-EraWay valveVP4
SMCLCD touch panel10.4"
KEYENCEMH up/down cylinderMDB63X70-S
SMCPress cylinderCDQ2-80X120Hold armatureSMCMotorMain MotorABB M2QA 80MDrive Head-stock Servo motor
The vertical/horizontal feed motorMitsubishiServo motor The vertical/horizontal feed motorMitsubishiStep motor
Drive rotation clawOriental MotorStep motor The horizontal feed motorMitsubishiSensorLaser sensorE3Z-T81ATesting / Fixture Laser sensorPZ-GWorkbenchKEYENCEProximity switch
DetectorBaumerVibration sensor Eddy current sensorZhong hangMain Mechanical ComponentGuide railMSB20S2FCR380-10HorizontalTHKGuide railMSB20S2FCR290-25VerticalTHKGuide railR20-5T4-FST-475-475HorizontalHIWINGuide railR20-5T4-FST-395-475VerticalHIWINCutter
Yong HuaControl UnitPLCKEYENCEControl PLCKV-1000Servo DriverSH-20504 Oriental Motor3.Ambient parametersThe equipment can be used continually and normally in 72 hours under below condition.1. Working temperature:� 5 45 2. Humidity:83 95%RH +40 ,68 74%RH -15 4.Peripheral partsa) Operation manual and disk.b) Tool boxc) Toolsd) Spare partse) Application:Power tool motorStart motor,Automotive seat motor,
Introduction:
MJNC-1 High Speed NC paperboard cutter is mainly used for the transversely cutting of the corrugated paperboard, single-face paperboard, industrial paperboard. It is connected to the high-speed 7-layer, 5-layer, 3-layer corrugated paperboard production line and single-facer line. It has high working speed and high cutting precision. The Computer control system use German servo control technology. The technology is advanced all over the world.
Characteristics:
1. Computer control intercourse servo controller drives the motor working, has high cutting precision.
2. Have following special functions: Order can be real-time input, the computer can save many different orders, edit, modify, save, real-time monitor (parameters of speed, cut length, rest length, production process and so on.), automatically change order (change in order, change by force), output, alarm for the rest order and so on.
3. Instantaneously control cutting length and numbers, can modify, add or cancel at any moment.
4. The transmission gears are dealt with grinding, spray lubrication.
5. High-quality alloy spiral knife, exactly gears driving, cutting is stable and smooth.
6. Intercourse servo cutting control, high precision, high efficiency and high credibility.
7. Frequency conversion control the transportation of input & output paperboard, synchronize with the production line.
8. Certain length, color-mark tracing the cutting, automatically change order.
9. Colorful touch-screen for easy operation, control and monitor.
10. Run in-phase with the paperboard production line.
Main technical specifications:
Width 1800mm
Machine speed 200m/min
Production speed 150m/min
Min. slitter size 135mm
Slitter knives 5set
Scorer wheels 8set
Order change time 3 ~ 8 seconds
Min. scorer size 0mm (double scorer shaft, so can make 0 scorer)
Motor inside Hebei Hengshui Motor
Program Longstar ( taiwan )
Scorer type 3 different type of scorer:
Concave-convex (single wall)
Concave-convex(double wall)
Convex-flat
Scorer type alternated with electricla system
Order bank 999orders
Network System Computer can link to Auto corr Management system,
But the information of existing management system should be provide by User
Display:
--Present order no. length, sheet quantity
--Next order no, length, sheet quantity
--Speed, actual length, set length, preset order
Slitting part:
1) MJBD-5 type slitter score thin blade machine adopt thin blade knife to cut, the knife is sharp after deal with grinding wheel which make the paperboard edge is smooth, and with less flattening problem, this improve the quality of paperboard and will good for the paper feeding on printing machine, also can reduce waste and improve the quality of cartons.
2) Blade Grinding has two ways: grind by hand and automatic grinding, customer can judge the blade grinding time by paperboard cutting speed. Keep knife sharp will make the paperboard edge smooth and orderly.
3) Electric adjust the knife distance, pneumatic lock and fixation automatically. Manual adjust the score line width. Machine adopt independent single knife lift device which can adjust according to the quantity of paperboard you want to cut; this machine can adjust cutter size with different wear degree arbitrarily.
Feature: Paperboard feeding with rubber wheel, then slitting, then pull paperboard by rubber wheel and finally creasing score line on paperboard. For the last step of creasing can set the depth of the score line, slitting part adopt the high steel slitter knife, transmission knife drive by timing belt, customer can change knife very fast. Machine adopts pastern axes to pull paper which is much better than the normal machine.
Main parameters:
Model MJBD-5-2300
Max. Paperboard width 2300mm
Max. Slitting width 2100mm
Max. Machine speed 120 m/min
Quantity of slitter knife 6
Quantity of score wheel 10
Min. slitting width 140mm
Min. Score width 55mm
Outer diameter of slitter knife 200mm
Thickness of slitter knife 1.3mm
Power of main motor 7.5kw
Power of Blower 3.4kw
Pneumatic pressure ï¼?0.8mpa
Machine size 3000 - 2300 1500mm
Machine weight 1800kg
Min. paperboard width (Distance between the two rubber wheels) 320mm
Introduction:
MJNC-1 High Speed NC paperboard cutter is mainly used for the transversely cutting of the corrugated paperboard, single-face paperboard, industrial paperboard. It is connected to the high-speed 7-layer, 5-layer, 3-layer corrugated paperboard production line and single-facer line. It has high working speed and high cutting precision. The Computer control system use German servo control technology. The technology is advanced all over the world.
Characteristics:
1. Computer control intercourse servo controller drives the motor working, has high cutting precision.
2. Have following special functions: Order can be real-time input, the computer can save many different orders, edit, modify, save, real-time monitor (parameters of speed, cut length, rest length, production process and so on.), automatically change order (change in order, change by force), output, alarm for the rest order and so on.
3. Instantaneously control cutting length and numbers, can modify, add or cancel at any moment.
4. The transmission gears are dealt with grinding, spray lubrication.
5. High-quality alloy spiral knife, exactly gears driving, cutting is stable and smooth.
6. Intercourse servo cutting control, high precision, high efficiency and high credibility.
7. Frequency conversion control the transportation of input & output paperboard, synchronize with the production line.
8. Certain length, color-mark tracing the cutting, automatically change order.
9. Colorful touch-screen for easy operation, control and monitor.
10. Run in-phase with the paperboard production line.
Introduction:
MJNC-2 series NC paperboard cutter is mainly used for the transversely cutting of the corrugated paperboard, single-face paperboard, industrial paperboard. It is connected to the high-speed 7-layer, 5-layer, 3-layer corrugated paperboard production line and single-facer line. It has high working speed and high cutting precision. The Computer control system use German servo control technology. The technology is advanced all over the world.
Characteristics:
1. Computer control intercourse servo controller drives the motor working, has high cutting precision.
2. Have following special functions: Order can be real-time input, the computer can save many different orders, edit, modify, save, real-time monitor (parameters of speed, cut length, rest length, production process and so on.), automatically change order (change in order, change by force), output, alarm for the rest order and so on.
3. Instantaneously control cutting length and numbers, can modify, add or cancel at any moment.
4. The transmission gears are dealt with grinding, spray lubrication.
5. High-quality alloy spiral knife, exactly gears driving, cutting is stable and smooth.
6. Intercourse servo cutting control, high precision, high efficiency and high credibility.
7. Frequency conversion control the transportation of input & output paperboard, synchronize with the production line.
8. Certain length, color-mark tracing the cutting, automatically change order.
9. Colorful touch-screen for easy operation, control and monitor.
10. Run in-phase with the paperboard production line.
Rollers size:
1. Centre distance between up-knife and down-knife: 230mm.
2. Front down transfer roller: Â 156mm
3. Back down transfer roller: Â 156mm
4. Front up paper press roller: 50mm
Power motors and electrical parameters:
1. Main drive motor power: 37KW Full AC synchronous servo
2. Before and after feeding motor power: 3KW(Frequency Control)
3. Lubricating oil pump motor power: 0.18KW*2
Mainly purchased parts, raw materials and origin:
Name of main parts Brands or place of origin Material and type
Full AC servo motor Italy Phase 37KW
Feeding frequency motor Hebei hengshui yongshun
bearing HRB,ZWZ,LYC Up and down the knife roller bearings from Japan NSK
belt Germany OPTIBELT
Up sleeve Xianyang chaoyue
Seat belt bearing Zhejiang wuhuan
Contactors and relays, relays of middle France Schneider
Proximity Switch Japan OMRON
Flying shear servo control system USA Emerson
Motion control board USA Emerson
Rotary encoder Wuxi Ruipu
Feeding drive Taiwan Delta
Human Machine Interface Taiwan WEINVIEW or MCGS
Sun gear China Shenzhen
Pneumatic components Zhejiang Sonor CSM
Characteristics:
1. Computer control intercourse servo controller drives the motor working, has high cutting precision.
2. Have following special functions: Order can be real-time input, the computer can save many different orders, edit, modify, save, real-time monitor (parameters of speed, cut length, rest length, production process and so on.), automatically change order (change in order, change by force), output, alarm for the rest order and so on.
3. Instantaneously control cutting length and numbers, can modify, add or cancel at any moment.
4. The transmission gears are dealt with grinding, spray lubrication.
5. High-quality alloy spiral knife, exactly gears driving, cutting is stable and smooth.
6. Intercourse servo cutting control, high precision, high efficiency and high credibility.
7. Frequency conversion control the transportation of input & output paperboard, synchronize with the production line.
8. Certain length, color-mark tracing the cutting, automatically change order.
9. Colorful touch-screen for easy operation, control and monitor.
10. Run in-phase with the paperboard production line.
Rollers size:
1. Centre distance between up-knife and down-knife: 230mm.
2. Front down transfer roller: Â 156mm
3. Back down transfer roller: Â 156mm
4. Front up paper press roller:Â 150mm
Power motors and electrical parameters:
1. Main drive motor power: 37KW Full AC synchronous servo
2. Before and after feeding motor power: 3KW(Frequency Control)
3. Lubricating oil pump motor power: 0.18KW*2
Mainly purchased parts, raw materials and origin:
Name of main parts Brands or place of origin Material and type
Full AC servo motor Italy Phase 37KW
Feeding frequency motor Hebei hengshui yongshun
bearing HRB,ZWZ,LYC Up and down the knife roller bearings from Japan NSK
belt Germany OPTIBELT
Up sleeve Xianyang chaoyue
Seat belt bearing Zhejiang wuhuan
Contactors and relays, relays of middle France Schneider
Proximity Switch Japan OMRON
Flying shear servo control system USA Emerson
Motion control board USA Emerson
Rotary encoder Wuxi Ruipu
Feeding drive Taiwan Delta
Human Machine Interface Taiwan WEINVIEW or MCGS
Sun gear China Shenzhen
Pneumatic components Zhejiang Sonor CSM
Characteristics:
1) The structure is symmetrical, can load two rolls raw paper at the same time, can change the paper roll without stop the machine. The tighten, loosen, up and down, move for center, left and right moving all use electrical control.
2) Effective working width: 1800mm.
3) Max. raw paper diameter: 1400mm
4) Min. raw paper size: 400mm-900mm
5) Max. load of single arm: 1500kg.
6) Each roll sand has two paper roll sending rails, two paper roll up dolly. Rail is made from the welding of the 12# channel steel and direction-leading pole. The dolly is made from 12# channel steel, the length of the rail is 4500mm.
7) Use disk model brake, have handle and electrical models. (can choose.)
8) The clip head is cast-iron finial model or automatic double expanded model. (can choose.)
9) Electrical elements are centralized controlled, this highly improves the production efficiency.
Technological parameters:
1. Paper roll frame working model: Mechanical electrical operation.
2. Paper roll length scope: Max.: 1800mm Min.:900mm
3. Paper roll diameter scope: Max.: 1400mm Min.:400mm
4. Single side max. load: 1500kg.
5. Motor power: (all are planet cycloid motor)
Clip motor: 0.75KW 4units 380V 50HZ
Up and down motor: 2.2KW 1unit 380V 50HZ
Paper roll up-dolly and rail:
1) On the dolly have direction-leading wheel, can send the paper roll stably.
2) Rails are installed inside of the floor, main body is made from 12# channel board and 12 cold drawl steel, the length of the rail is 4500mm.
3) Each roll stand has two paper roll sending rails, two paper roll up dolly, it can load the paper roll in two sides at the same time.
Introduction:
MJRS-3 Electrical Roll stand is used in the simple single facer line, for load the paper roll, and rolling paper. It has advantage of good design, beautiful appearance, work stable, and have long life for use.
Technological Parameters:
Model Max. width Min. width Max. diameter Max. Load
MJRS-3-1200 1200 mm 600 mm 1500 mm 2.5t
MJRS-3-1400 1400 mm 600 mm 1500 mm 3.0t
MJRS-3-1600 1600 mm 600 mm 1500 mm 3.0t
MJRS-3-1800 1800 mm 600 mm 1500 mm 3.0t
MJRS-3-2000 2000 mm 600 mm 1500 mm 3.0t
MJRS-3-2200 2200 mm 600 mm 1500 mm 3.0t
A. Parameter:
Model: RYSP-03-200
Max feeding paper: 150m/min
Working width: 1800mm
Suit for: hydraulic mill roll stand. Reel paper diameter: 1500mm
Feeding paper time: 3 seconds
B. Products Characteristics:
RYSP-03 adopt pneumatic control, the spare parts (pneumatic pipes, pneumatic cylinder, coil, switch, electromagnetic valve) adopt imported brand FESTO
The machine cutting paper knives have more than 15years working life, no need change
PLC control main electric, other adopts Schneider, more stable.
The feeding paper part , only need feed paper 4cm by people , others , the machine can feeding paper by automatic , save time .
Success rate : 99%
Type MJDM-3-1800
The largest collection of paper width 1850mm
Collection of paper length Standard: 500 ~ 3500mm(Can be customized)
Logistics roller Can be configured according to the order
Lateral transport mode Modules belt
Stacking height 1700mm
Maximum production line speed 200m/min
Dimensions Length Ã?? width Ã?? height: 20000Ã??3200Ã??2800mm
Total weight 12T
â?¢ System parameters
Position machine Taiwan WEINVIEW or MCGS TONTEK Color touch screen10.4â??
Lower machine Performance of Taiwan DELTA Series PLC
Lift Control AC servo controller
Frenquency machine Taiwan delta
Low-voltage electrical CHNT, Schnerder Low-voltage electrical
â?¢ Power Parameters
Conveyor roller drive RV reducer: 3kwÃ??5
Horizontal driving basket Gear reducer: 3KWÃ??2
Paper stop car drivers RV reducer: 0.75KW
Lifting drive Worm Reducer: 15KW
Total power About 30 KW
Electrical appliances Configuration:
No. Name Type brand QTY company remark
1 Air Switch 2 CHNT
2 Frequency machine 5 delta (Taiwan) 3.7KW
3 Frequency machine 1 delta (Taiwan) 2.2KW
4 Frequency machine 2 delta (Taiwan) 15KW
5 PLC 1 delta (Taiwan) series PLC
6 Contactor Schneider
7 Switching Power Supply NES Series 3 MW (Taiwan) DC24V
8 Fan 6 JY-FAN (China )
9 Indicator XB Series 8 Schneider (France)
10 Switch ZB Series 7 Schneider (France)
11 Emergency stop switch ZB Series 5 Schneider (France)
12 With lamp reset button ZB Series 12 Schneider (France)
13 Without lamp reset button ZB Series 9 Schneider (France)
14 Two reset operation lever knob 3 Schneider (France)
15 HMI 10.4Inch 1 WEINVIEW (Taiwan)
16 Encoder E-004A 5 NEMION (Japan)
13 Encoder E-003 1 NEMION (Japan)
14 Photoelectric switch E-035A 3 OMRON (Japan)
15 Trip switch XCE-145 6 TEND (Taiwan)
16 Photoelectric switch E-069 1 OMRON (Japan)
17 Bell 1 (China)
18 Three-color lights 1 (China)
19 Red lights 1 (China)
20 Pull the emergency switch 1 (China)
The gantry and stacker machine is the end part of the corrugated paperboard line. It is used for the stacking of the paperboards, and then transport out.
Characteristics
1. PLC control for output, automatically stack, automatically transport paperboards.
2. Long transport part is for helping to slow the high-speed running paperboard, to avoid the damage of the paperboard.
3. There is trundle equipment in transversely output part, between transporting paperboard equipment has baffle.
4. Use belt for transport, stably and orderly send out.
5. Baffle orientation automatically.
6. Automatically counting and control, automatically circulating stacking. The work can also be done by hand.
7. PLC control and digital display stacking. The numbers can be set as requirement. Operation is easy and fast.
8. Use frequency conversion motor control, synchronize with the production line.
9. There are several photoelectric switches, realize the function of automatically paperboard sending, counting, batching, stacking, output, and recycling work.
Maim Technological Parameters
Model MJDM-5-1600 MJDM-5-1800 MJDM-5-2000
Max. working width 1600mm 1800mm 2000mm
Min. working width 300mm 300mm 300mm
Max. Speed 150m/min 150m/min 150m/min
Working speed 120m/min 120m/min 120m/min
Max. Stack length 2300mm 2300mm 2300mm
Min. Stack length 300mm 300mm 300mm
Max. Stack height 1500mm 1500mm 1500mm
Pneumatic pressure 0.6ï½?0.9MPa 0.6ï½?0.9MPa 0.6ï½?0.9MPa
Power 9kw 11kw 13kw
Machine size (mm) 17600*2200*3500 17600*2400*3500 17600*2600*3500
Note: We can produce the machine size as customer's requirement.
Characteristics:
1. Automatically stack and collect the paperboard;
2. Vertical paperboard collecting use width belt for transportation;
3. Using 16 welded channel steel;
4. Adopts electric adjust cardboard size, pneumatic control the transversely output of paperboard, electrical output;
5. Number of cardboard sheets or height is controlled by a pedal switch;
6. Vertical cardboard stacker adopts wide flat conveyor belt.
Main features:
Items MJDM-4-1200
Design speed 100m/min
Economical Working Speed 80m/min
Working width 1200mm
Max. length of paperboard 2500 mm
Max. height of paperboard 200 mm
Gas: 0.4 - 0.9Mpa
Steam pressure 0.8 - 1.3Mpa
Items Description
Main transport motor 3.0KW 380V 50HZ
Transversely output motor 1.5KW 380V 50HZ
Running power 1.5KW 380V 50HZ
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