we can provide CNC machining for plastic and metal fabrication,also we can provide surface finishing service.
Plastic:ABS PC PMMA PA POM PP PE PTFE PEEK
surface treament:Painting,Sandblasting,Electroplating,Clear anodized,Powder Coated,Electrophoresis black,Anodized black,chrome plating
metal:Aluminum Alloys:AL6061 AL6063 AL5020 AL7075
Polished,Painting,Anodized silver/black,white and colorful,Sandblasting,Electroplating,Clear anodized,Powder Coated,Electrophoresis black,Anodized black,chrome plating
Stainless Steel: SS304 SS316 SS201
surface treatment:Stainless steel parts
Polished,High polishing,Passivating,Electrophoresis black,chrome plating,Laser engraving
Brass: H59:Polished
Sandbalsting,Electrophoresis black,Laser engraving,chrome plating
We are a professional machining&tooling precision factory in China,our main business are prototype/molding/production.as for your project,we need information: 3D drawing in Step,Stp,or Igs format,request of material and surface finishing,quantity etc,then,we will give you our idea,thank you!
S&K Manufacturing Perfect Quality Automatic Water Jet Cutting Machine.
The Water Jet is composed of:
1- CNC Cutting Table
2- Ultra-high Pressure System
3- Numerical Control System
4- Automatic Sand Abrasive Delivery System
Brass and copper prototype with highly polished
Copper CNC Machining,Custom Brass Cnc Parts
Our sheet metal rapid prototyping and rapid production services include a variety of tooled and manual manufacturing techniques and processes enabling us to realize some highly complex parts without expensive and time consuming production tooling.
PRODUCTÂ DESCRIPTION
At our sheet metal workshop we encompass bending, shearing, staking, laser, stamping and wire cutting, as well as CNC punching, CNC folding, drilling, tapping, countersinking and counter boring. Our team of highly experienced craftsmen have been manipulating sheet metal for years and come from a wide range of backgrounds.
Home appliance model with 3D painted
SLA 3D Printin,Home appliance model with 3D painted Manufacturer
In the early stage of prototyping, a 3D data model is built in the computer, which can directly dismantle the parts and components, instead of manual experience, and avoid manual omission through intuitive and visual electronic supervision.PRODUCTÂ DESCRIPTION
There are two main advantages to using 3D printing:
1. Shorten the production cycle and improve efficiency
In the early stage of prototyping, a 3D data model is built in the computer, which can directly dismantle the parts and components, instead of manual experience, and avoid manual omission through intuitive and visual electronic supervision.
Manual corrections can take hours or even days of work. The prototype can be quickly corrected by electronic adjustment. After the modeling is completed, it can be printed directly. It can be said that the production time is quite saved.
2, the threshold is low, adapt to the development of modern society
The threshold for traditional hand-made production is relatively high, and it requires the styling ability of the prototype. There are also many tricks in the actual production process. For example, "partition", it is not only OK to assemble, so is the part beautiful? Late volume capacity cannot be achieved? Many factors, such as the difficulty control of large-scale painting, should be considered.
The requirements of 3D modeling relative to pure hand-made are much lower. As long as you can operate 3D software more skillfully and have a certain modeling foundation, you can create a hand through 3D printing. Now it is also because it is relatively high-handed, and it can maximize its advantages in the later stage, and can adapt to the future development needs of the hand-held industry.
CNC machining rapid metal prototyping
CNC Rapid Metal Prototypeï¼?High Quality CNC machining rapid metal prototyping
In fact, most of the actual machining errors are caused by unreasonable machining processes, and the basic machining processes are guaranteed (such as â??pre-roughing, first-faced rear holes, first large-faced small facesâ?? or fixtures in milling CNC machiningâ??
PRODUCTÂ DESCRIPTION
How to make the size of aluminum parts more accurate?
1.Processing technology
In fact, most of the actual machining errors are caused by unreasonable machining processes, and the basic machining processes are guaranteed (such as â??pre-roughing, first-faced rear holes, first large-faced small facesâ?? or fixtures in milling CNC machiningâ?? Reduce the number of clamping times, try to use the combination of fixtures and other basic processing technology details, to minimize the machining error caused by iron filings on aluminum parts, because the aluminum parts are very soft, the excluded iron filings can easily cause machining errors in aluminum parts. . For example, in the FANUC or Central China Machining Center, the deep hole should be used as much as possible with the G83 command, so that the iron filings can be discharged instead of the G73 command.
2. Cutting three elements: cutting speed vc, feed rate f, cutting depth ap and tool compensation
In simple terms, under the premise of ensuring the processing quality and tool wear, the adjustment parameters fully exert the cutting performance of the tool, so that the cutting efficiency is the highest and the processing cost is the lowest.
In the CNC lathe, there are also factors such as cutter head wear compensation.
3. Tool setting
Inaccurate tool setting is also a factor in size error. Therefore, try to choose a good edge finder. If the machine has an automatic tool aligner, it is better.
Precision Aluminum prototype with CNC machined
CNC Anodized Aluminum Prototype,Aluminum Metal Prototype
Cutting - sawing, shearing, or chiseling (manual and automatic); torching and CNC laser, milling or water jet cutting
PRODUCTDESCRIPTION
CNC metal work includes:
-Cutting - sawing, shearing, or chiseling (manual and automatic); torching and CNC laser, milling or water jet cutting
-Bending
-Assembly - welding, adhesive binding, or crimping.
Stainless Steel:SS201,301, 304, 316, 17-4PH, SS303, SSs304, SS316 etc.
(Polishing Plating Sandblasting Laser engraving)
Steel:Q235, 20#, 45# 40cr 416Stainless iron etc.
(Blackened, Zinc/Nickel/Chrome plating,Carburized Hot treatment)
Aluminum: Q235, 20#, 45# 40cr 416Stainless iron etc.
(Natural/Hard anodize,Powder coating,Sandblasting,Plating Brushing,Polishing,Laser engraving)
This machine is a multi-axis CNC intersecting line cutting system, it can cut tubes of various complex intersection form in Ocean engineering and steel structure cutting.
1. With the original cutting mode of fixed pipe and equipment rotation, we successfully, avoid cutting defects caused by pipe of non-standard, achieve high cutting precision.
2. No cutting zone, saving in material , infinitized by length and weight of pipe etc make it especially suitable for super long and super heavy tube and tube with fixed length in Ocean engineering and Bridge.
3. Compact structure, handling without dismounting, the overall transport.
4. Can be used for square tube multi-pipe intersection and circular pipe small angle cutting.
5. Heavy duty¡§Cgreat choice.
6. Easy operation ensures fast
7. Turning roll and conveyor design evenly supports and centers pipe under cutting torches
8. One person performs all cutting and handling operations
9. Safe, efficient material handling uses variable speed
10. High precision and more stability
11. Auto Beveling, cutting any pipes.
12. Programming and flame/Plasma cutting both.
13. Easy to use programming software ¡§C no special skills required.
14. Large pre-loaded cut library
Application area
To be used to cut thick tube and pipe of carbon steel(flame),stainless steel, alloy steel, aluminum, and other metal materials, applied in areas including ship building, pressure vessel, aerospace, bridge construction, steel structure , electronic power and engineering machinery.
Technical parameters
Type
3/4/5
Input Voltage
380V
Frequency
50/60Hz
Input Power
3000W or more
Display
Color LTD 10.4
Cutting Speed
0-3000mm/min
Movement Speed
0-6000mm/min
Rotational Speed
0-3000mm/min
Cutting Mode
Flame/Plasma
Automatic Torch Height Control
Arc voltage height controller
Cutting Pipe Diameter range
|¦Ì50-800mm(can be customized)
Effective Pipe Length
¡¨¹15000mm
Bevel Cutting Angle
30¡ã/45¡ã/60¡ã
Pipe Thickness
Perpendicular cutting : 3-80mm
Bevel cutting
4-40mm
Request the pipe Ellipse
¡¨¹1%
Cutting Technical Specifications
1. Cutting steel, pipe or tube
2. Cut forms: intersecting line of the expanded variety of graphics, With Groove
3. Control axis: 246 shafts, bevel cutting standard 5-axis
4. Cutting diameter: according to customer requirements
5. Cutting mode: plasma or flame
6. The maximum length of pipe: less than 12m
7. Pipe clamp method: chuck
8. Power Drive: precision AC servo and special planetary gear
9. Control system: dedicated for intersecting line cutting system can control 5 axes (quantitative)
10. Set intersecting line cutting vision library
1.The device is a kind of desktop CNC plasma cutting machine featuring high speed, precision cutting and small size.
2.The desktop CNC plasma cutting machine is specially designed for the rapid plasma cutting of carbon steel plates, aluminum plates, copper plates, stainless steel plates and other metal plates in any graphic. Under normal circumstances, the cutting plane does not need secondary processing, and the cutting effect is good, without dross and burrs.
3.The desktop plasma cutting machine can replace punch for processing and is characterized with high degree of automation, high reliability, high accuracy, low price, easy operation and maintenance, etc. The product is particularly suitable for medium and thin non-ferrous metal plates.
4.Desktop CNC plasma cutting machine is extensively used in machinery manufacturing, auto parts, hardware, sports equipment, advertising and other industries, with a high cost performance.
Application Materials
This machine can be used in ship building,construction equipment, transport equipment, aerospace industry, bridge building, military industry, wind power, structural steel, boiler containes making, agriculture machinery, chassis electrical cabinets, elevator manufacturing, textile machinery and environmental protection equipment etc.
Feature
1. CNC plasma cutter machine adopts light-weight structural design, the structure has good rigidity, light weight and small motion inertia.
2.Desktop structure. Y axis adopts synchronous double-motor and driver, and X,Y,Z axises adopt linear guideways, stable transmission and high operational precision.
3.Mainly cut Three-dimensional LED advertising word, metal plates with groove characters and baseboards, and cutting accuracy lives up to excellent index.
4.Small cutting holes, tidiness and no-residue phenomenon, avoids shaping process at second time.
5.Fast cutting speed, high precision and low cost.CNC system with high configuration, automatic arc strike and stable performance, with above 99% arc strike success rate.
6.Support for standard G code path files which are generated by softwares such as Artcut, Artcam, Type3. DXF format files generated by softwares such as AUTOCAD can also be read through software transform. The controlling system adopts U disk to exchange processing files, operation is convenient and speedy.
7.Plasma power source and burning torch are equipped with famous domestic brands. and they are manufactured by factories with multi-termed national patent technology.
8.Training video available air plasma cutting machine , plasma cutting machine , cnc plasma power source.
Technical parameter
1
Cutting shape
any shapes
2
LCD Display Dimension
7.0 Inches
3
Effective Cutting Width (X axis)
1250mm
4
Effective Cutting Length (Y axis)
2500mm
5
Cross Beam Length
1500mm
6
Longitudinal Rail Length
3000mm
7
Cutting Speed
0-8000mm per minute
8
Plasma Cutting Thickness
2--20mm ( Depends on plasma power source capacity)
The gantry CNC plasma and flame cutting machine is specially designed for metal plate cutting,it is characterized of high automation and efficiency,easy operation and long service time. This CNC plasma and flame cutting machine is gantry structure with double-driven system, working size can be customized upon requirement.It can be used for cutting carbon steel, stainless steel and non-ferrous metal in any 2 d graphics,thus is widely used in metal cutting fields.
Features
1. Steel hollow beam design ensures good heat dissipation without deformation.
2. The gear-rack driving motions without engagement gap ensure the machine running smooth at high speed.
3. Fully functionalized CNC system and optocoupler device enhance the super anti-jamming capability of the plasma system.
4. World's top branded components and circuits ensure long service life.
5. Multiple cutting torches can be configured. Both flame and plasma torches are optional to meet the needs of cutting different materials in a range of thickness.
Application
This machine can cut mild steel with flame cutting, and cut high carbon steel, stainless steel,aluminum, copper and other non-ferrous metal with Plasma cutting; can configurate as you required.,thus it is widely applied in industries such as machinery, automobile, shipbuilding, petro-chemical, war industry, metallurgy, aerospace, boiler and pressure vessel, locomotive etc.
Technical parameters
Cutting Area
2800*6000mm or customized
Input Power
220 ¨¤ 10%V AC 50Hz /60 Hz
Cutting Modes
Plasma Cutting / Flame Cutting
Transmission Style
Rack & Gear
Drive Style
Servo Motors Double Sides Drive
Torch Lift Distance
200 MM
Torch & Number
One Plasma Torch / One Flame Torch
Plasma Cutting Thickness
Depend On Plasma source
FlameCutting Thickness
5-200 mm
Torch height control
Arc Voltage Torch Height Control /Capacitance Torch Height Control
Cutting Speed
For Servo Motors: 0-10000 mm / min; For Step Motors: 0-4000 mm / min
The machine mechanical servo cutting head direct contacts with the sheet material, so that the laser focal length remains the same, and cutting speed and quality are the same in the whole working area. The machine uses dual-rail positioning, ball screws transmission, which bring fast speed, high accuracy, stable movement, good dynamic performance and long lifetime. In machine table lengthwise and crosswise movement directions, there are over-travel limit switches and polyurethane anti-collision strips in case of limit switch failure, which greatly ensure the machine operating safety. Automatic programming system directly generates graphic files to machining program, computer simulates processing path, and software automatically nests materials, which improve processing efficiency and material utilization.
Applicable Materials
Stainless steel, carbon steel, alloy steel, silicon steel, spring steel, aluminum, aluminum alloy, galvanized sheet and other metal pipes and tubes
Applicable Industry
Industrial pipeline processing, explosion-proof equipment, military industry, chemical industry, oil exploration, lamps and lanterns, metal processing, ironware, building, etc.
Feature
1. High-performance German IGP 500 watt laser device from German has photovoltaic conversion rate higher than 24%.
2. Auto focusing laser cutting head (cutting head with metal sensor) has high sensitivity and good stability.
3. Power supply controlled by control cabinet, touch screen operation system, easy to operate.
4. Japanese Panasonic OR Germany Schneider servo motors and drivers to improve the cutting speed and stability.
5.The combine of high precision ball screws drive system and advanced feed system.
6. High power and big refrigerating capacity water chiller.
7 German IGP original Fiber laser system
8.High precision belt module structure, precision can be as high as 0.01mm
9. High precision laser cutting control system
10. Independent control handle
11. Low shipping cost, low maintenance cost, easy to operate. fiber transmission, no need to adjust the laser path.
12.Good quality laser beam, fast cutting speed, stable performance
500W Fiber steel laser Cutting Machine
Fiber Laser Cutting Machine Advantages
1.High precision in cutting. Excellent in stability.
Adopting the high precision ball screw in transmission system. The optimized CNC control system, which can meet the processing demand in high precision accessory. The motation system is excellent , that suit for the long hours constantly working.
2.High quality in cutting edge
The cutting head system with high sensitivity and stability. The cutting head moving with the variation of the plate. The cut-off point position will remain unchanged. The kerf is flat and smooth enough no need to handle it again. Meanwhile, the machine can be use to cut both of the flat materials and curving materials .
3.Cutting large format and suitable for cutting more material.
The machine can cut metal sheet within the thickness of 6mm and not larger than the size of 1250mm x 2500mm. The applicable materials include: ordinary carbon steel, stainless steel, titanium, etc.
4.With drawer to collect the garbage, easy to change the gas valve. High performance-price ratio
5.Low cost for using
6.Higher cutting speed and efficiency
7.Low fees for the future maintain:
This laser machine is with simple structure, easy to operate with high stability.
Technology parameters:
Tube sheet dual-use cutting machine is CNC cutting and processing equipment that our company have been researching and developing for metal tube/sheet cutting. This machine can not only do the cutting of any shapefor kinds of metal materials, and also can cut and make types of shape for tube.
It is characteristic of high automatization, high cutting accuracy, fast cutting speed, good cutting effects and low cost, and widely used in light fixture, machinery manufacture, shipbuilding, construction machinery, mine machinery, pressure vessels, electricity, bridges construction and steel industry.
Cutting machine customization for Any special dimension and diameter of tube cutting
Technical parameter
Cutting index
1
Plasma cutting thickness
Depend on plasma power
2
Plasma perforation thickness
Depend on plasma power
Machine performance
3
Max running speed
10000mm/min
4
Set the velocity error
5
Linear positioning accuracy
¤0.2mm/m
6
Linear repeat accuracy
¡¨¤0.4mm/m
7
Automatic lifting precision
¤0.5 mm
Rail installation accuracy
8
Main rail straightness
¡¨¤0.2mm/10m
9
Level between two Rails
¡¨¤0.5mm/10m
10
Parallelism between two Rails
<¡¨¤0.5mm/
Comprehensive precision of machine
11
Error of side length (Four side)
0.5mm
12
Diagonal bias
0.5mm
13
Back to origin of the deviation
0.2mm
14
Diagonal straightness accuracy
0.3mm
15
Intersection deviation
0.5mm
16
Clockwise or counterclockwise line deviation
0.2mm
17
perpendicularity tolerance and angularity tolerance (u)
u(mm)=1.5+0.045a
18
The surface roughness of tolerance (Rz)
Rz(um)=50+0.5a
Features
A Structure
1High steel structure, beams adopting high-quality large rectangular square tube, after the high-precision milling, straight track installed, to ensure strength, stability, safety and smooth running
2Adopted high-precision rack and pinion. After ground,hardened and tempered, ensuring engagement without gaps, thus to make sure the positioning accuracy and repeatability
3Cutting torch lifting mechanism using precision screw drive to ensure smooth operation
4¡¡éGuide rail and its operating mechanism adopting a unique design, to ensure the accuracy of the whole system
B Hardware configuration
1All of numerical control systems, motors, speed reducers, electrical control components is internationally renowned brands, to ensure running stability
2CNC flame cutting torch is equipped with a tempering valve and well-known brands to make sure safety
3¡¡éElectrical machinery and other parts of pipeline have taken protective measures to extend the life and ensure safety
C Performance
1Strong working stability, effective plasma HF interference shielding, light weight and portable
2Beautiful structure, good rigidity, low inertia, and smooth operating and so on
3Economical and practical, simple structure design, user-friendly positive interactive design D adopted, easy to operate Operation
D Programmable cutting the parts of any planar graph of lines and arcs.
2Dynamic and static displays, intuitive and easy to learn. CAD files can be converted into programming files and stick into host via a U-disk, realizing any cutting of any graphics.
3Operating interface of English and Chinese version, freely interchange.
JASU V-600ZS Double Pallets Drilling and Tapping Machine Center features:
1. Machine Bed:
JASU V-600ZS Double Pallets Drilling and Tapping Machine Center bed is made by the material of HT300 Inoculated cast iron, internal stress eliminated by special method. With the exquisite design, the bed has the excellent performance for machining and accuracy requirements;
2. Guide Rail:
JASU V-600ZS CNC Tapping center adopts the linear guide rail for X/Y/Z axes,load ability improved;
3. Lead Screw:
High-precision and high-quality ball screw is adopted to make sure the positioning accuracy;
4. Spindle Motor:
High-performance motor make sure that the machine performs well at high/low speed and light/heavy cutting(3.75/5.5Kw);
5. Electrical Cabinet:
Heat exchanger is installed in electricity cabinet to guarantee the stable of system. Coiler is equipped outside the Drilling Machine, it is heat, oil and water-resistant;
6. Lubrication System:
Automatic Centralized Lubrication System of JASU V-600ZS CNC tapping Center can provide timely and accuracy lubrication according to the machine situation to enable the machine work continuously;
7. Controller: Advanced Fanuc, Mitsubishi and GSK controller for your choice.
--- Carefully Manufactured with Taiwan Technology, Japan, Germany and Taiwan Parts
ITEM V-600Z PARAMETER
Worktable Table type Drilling and Tapping
Table size/(L*W) 1000x600(2 Changeable pallets)
T-slot size/mm 3x18x140
Max load/kg 250kg
Travel Max. X/Y/Z axis travel 600 / 450 / 350
Spindle nose to table surface/mm 125-475
Spindle nose to column surface/mm 450
Spindle Spindle taper BT30
Max. Spindle speed/rpm (Standard) 12000 rpm
Spindle driven (Standard) Direct Drive
Boost Tyoe Mechanical boost
Feeding Max cutting feed rate(MM/min) 10000(mm/min)
X,Y,Z rapid traverse 48/48/48m/min
A.T.C Turret type Tapping center Type
Turret capacity 16
Max. tool diameter and length Ø 120x200
Max. tool weight 3 kg
Tool shank type BT30
Servo Motor Spindle motor 3.75/5.5Kw
X/Y/Z servo motor (Mitsubishi) 1.5/1.5/2.2 Kw
Coolant motor 0.49 Kw
General Air Requirements 6KG
Power Capacity 10KVA
Measurement 2.6x2.0x1.9m
N.W. 4T
Standard Configuration:
1.Japan Fanuc /Mitsubishi Controller;
2.Heat Exchanger for Electrical Cabinet;
3.RS-232 user interface;
4.RS-232 communication cable;
5.Closed type anti-splash device;
6.Automatic centralized lubrication system;
7.Spindle Rigid Tapping;
8.Working lamp;
9.Working Status Indicator;
10.3-phase Isolated transformer;
11.Tools cabinet;
12.Basic adjustment screw and washer;
13.Operation manual;
14.Z-axis weight balanced system.
Optional Configuration:
1. GSK controller;
2. 16 Position Tapping center Type A.T.C;
3. Chip conveyor&chip bucket;
4. Spindle 12000RPM(direct);
5. Full automatic voltage regular;
Many CNC machining companies can make simple parts quickly. But rapid manufacturing of complex parts is a different matter. Our rapid manufacturing capabilities can handle parts that other companies find difficult to manufacture quickly, such as parts that involve multiple machining and secondary operations.
Our Rapid Turning CNC machining utilizes 3- and 5-axis, conventional and high-speed CNC equipment and the latest CAM software. It is the most cost effective process for producing prototypes, models and short run production parts. We can make machined parts from solid aluminum, steel, plastics, composites and many other materials, allowing us to machine a wide variety of designs with high precision, complex geometry and milled parts with very tight tolerances with minimal tooling.
About CNC Machining
CNC machining allows for high volume output as well as rapid prototyping. CNC machining uses a computer to direct the machinery and tooling during the manufacturing process. Once the CNC machine is started, all cutting and movement is controlled by software. There is no need to manually operate tools, which helps reduce manufacturing costs and prevents accidents.
CNC machining is used in many industries, including aerospace, electronics, metalworking, manufacturing, transportation, agriculture, automotive, construction, oil and gas, and more.
CNC Milling and CNC Turning
CNC milling and CNC turning are different processes. A major difference is that turning is primarily used to make cylindrical parts, while milling can be used for a variety of shapes. CNC milling uses specific tools that rotate to cut and shape components. In CNC turning, the material itself rotates to allow the cutting machine to shape and form the final product. In the end, each process has its benefits. It all depends on the details and needs of your final part.
HM Longmen mobile mechanical characteristics:
1 . adopts whole steel structure, stress, precision machining
2 . X, Y axis drive: adopt helical gear rack gear transmission of high precision, fast running speed; X axis adopts double motor drive
3. drive system: adopt Japan Yaskawa (YASKAWA) full digital AC brushlessservo drive system
4. tool setting device is equipped with automatic tool setting device: surface,can automatically detect the material surface and the maximum depth
5. configuration: electric control part adopts the world famous brand
6. configuration: electric control part adopts the world famous brand
7. Standard Ethernet direct connection
8. control system: Taiwan new generation or The Spanish FA lattice.
The scope of application:
.Non metal processing
.Composite materials
.Wood industry
.Plastics industry
.Insulating parts processing
.The shipbuilding industry
HM Longmen mobile mechanical characteristics:
1 . adopts whole steel structure, stress, precision machining
2 . X, Y axis drive: adopt helical gear rack gear transmission of high precision, fast running speed; X axis adopts double motor drive
3. drive system: adopt Japan Yaskawa (YASKAWA) full digital AC brushlessservo drive system
4. tool setting device is equipped with automatic tool setting device: surface,can automatically detect the material surface and the maximum depth
5. configuration: electric control part adopts the world famous brand
6. configuration: electric control part adopts the world famous brand
7. Standard Ethernet direct connection
8. control system: Taiwan new generation or The Spanish FA lattice.
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