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Five Stations Glass Bending Furnace
One Heating Chamber, Two Closed Top Annealing Stations & Two Loading / Unloading Stations
Two Wagons Moving Among 5 Stations
Metal Structure with High Temperature Resistant Paint
Closed Top Cover Heat Insulated with Thick Thermal Preservation Materials
One Glass is Being Bent While Another Glass is Being Annealed & Cooled
Middle Heating Station Fully Utilized All the Time Minimizing Downtime
Minimum Heat Loss with Lowest Possible Energy Consumption
Heating Elements Installed on Top of Heating Chamber
Each Heating Resistor is Individually Control by Corresponding Switch on Control Panel
Thermocouples Measure Real Time Temperatures

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We provide various types of glass cutting tools from straight cut, round cut, oval cut to shape cut.



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50 to hundreds times more throughput than manual breakout
Hundreds to thousands pieces of rectangular and square glass are breakout in minutes
Reliable mechanical breakout
Easy adjustment
Breakout is done automatically
Lowest possible labor force
Operation is easy
Almost free of maintenance
Available in two series, standad bk-s with single strip loading and workhorse bk-m with loading magazine for multiple strips loading for mass production

Long-narrow-glass-breakout-machine.Jpg

Strip glass machine is specially designed to breakout long strip of glass into pieces of rectangle and square especially when glass is small and thick.

The breakout system employs simple but reliable mechanical roller design built with sturdy structrue and qualified parts and components. This allows 24/7 running almost maintenance free.

The breakout system is adjustable according to different glass thicknesses. It can also be fine tune according to different cutting quality.

By means of electrical driven belt conveyor, strip glass is brought in and out of the mechanical breakout system automatically.

We provide two series of strip glass breakout machines,

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The attached stencil forms open areas of mesh that transfer ink as a sharp-edged image onto a substrate. A roller or squeegee is moved across the screen stencil forcing or pumping ink past the threads of the woven mesh in the open areas. When substrate is glass, inks are then transferred on glass surface becoming screen printed glass. z

CUT-AUTO-A-L1A

Automatic Precise Shape & Straight Cutting of Glass
Tilted Arms for Easy & Fast Glass Loading
X-, Y-, Z-Axes AC Servo Motors with Drivers
User Friendly Operator Interface
Air Floating Cutting Table covered by Smooth Durable Felt
Built-in Breakout Bars
Automatic Cutting Wheel Lubricant Feeding
Optimization Software Minimizes Cutting Wastage
Heavy Duty Electro welded Tubular Steel Structure with Anti-Rust Painting

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Introduction:
When it is done in a proper way, a piece of glass can adjust the light transmission rate passing through it by changing its transparency or colour. This process is called chromogenic. There are several chromogenics. They are electrochromic, photochromic, thermochromic and gasochromic etc. The most popular is electrochromic. There are two types of electrochromic, PDLC (polymer dispersed liquid crystal) and SPD (suspension particle device). And PDLC is most frequently used.

PDLC glass is a light control glass. It can regulate and adjust the light intensity or light transmission passing through the glass. Sometimes, it is known as intelligent glass, magic glass, privacy glass, smart glass or switchable glass.


Polymer dispersed liquid crystal film is a light changing liquid crystal film. It is base on the especial performance of liquid crystal material ¡ï¿½plight valve¡ï¿½+. Crystal tiny drop in this film under external electric field rank, distribute in order, when incident light completely permeate, film display clear and colorless state; when external electric field disappear, crystal tiny drop in this film rank order is disturbed, which is made incident light scattering to create ¡ï¿½psandblasted glass¡ï¿½+ effect. Also let positive and negative type of PDLC crystal dye bond make full color light valve film, through change voltage size and frequency to show kinds of color.

Regulating light crystal film firstly applies in NASA manned spacecraft glass new material project and obtain success.

This material through decade developing after invented, more and more applies in civil product market, because of productive procedure perfecting step-by-step and cost continuously reducing.

Regulating light glass is one of the intelligence type of top grade function glass, it adjusts sunlight change from beat and dispersion through voltage on and off, it made glass transparence and protective intimity double requirement come true, even if it is not transparence, light transmitting is also good, ray is enough in room, that is all curtain can not come true, furthermore, it acts as insulation and reflection to infrared, to make inside of room warm in winter and cool in summer, moreover it is environmental protection and energy saving products. This products adopt laminated glass process, are made of regulating light film compound in two piece of glass, it makes use of liquid crystal optic anisotropy to come true regulating light film photo-electricity performance.

PLYWOOD CASE

Laminated glass is made of two or more pieces of glass panes, which are laminated with PVB interlayer under high temperature and high pressure. Laminated glass production line is necessary equipment for construction glass, decoration glass, wind-screening glass and bulletproof glass.

The whole full automatic laminated glass production line, we often call it lamination line, laminated glass line. It consists of automatic loading machine, washing and drying machine, Transition conveyor (¢ñ.¢ò.¢ó) Automatic positioning station£¬ Automatic sucker transferring unit, Assembling table, PVB film unwinding machine, Heating and pre-pressing machine, Unloading tilting table and Autoclave. There are two kinds of heaters: Ordinary quartz heater and IR heater. The whole line is PLC controlled with high efficiency, safety, reliability, and easy operation. It has serious technical features as following:

1. The solid and efficient intelligent control system: the whole line is centralized control by industrial computer assisted in PLC and monitor display/operation, Conveyors of the whole line are centrally controlled.

2. Designing and producing focus on safety regulations and energy saving programs. We can satisfy any kinds of requirement of consumer to produce the machine what the want.

3. Software programs by ourselves can satisfy any range of glass types and sizes for processing. The glass sheets are guaranteed to have a smooth and coherence without any crash and scratch in fast or slow speeding delivery.

4. Automatic loading Machine has different demand such as single/double side(s) and single/double/multi working station(s) to load the glass sheets into the working line.

5. Glass Washing & Drying Machine focuses on appropriate design and convenient operation. Top section including top brushes, pressing rollers and air knives can be adjusted automatically or manually, the maximum of distance can reach 400mm.

6. Automatic Positioning Station in cleaning room realizes the glass accurate positioning. The conveying roller works the crosswise positioning and the synchronous belt works the lengthwise one. After the accurate positioning the glass sheet will be taken by Overhead Transferring Unit to assembling station.

7. Overhead Transferring Unit in cleaning room can be set travel distance is based the glass size. It ensures the assembling accuracy within ¡À0.5mm.

8. Extension Assembling Table can extend the working station according to glass size. PVB Film Unwinding Machine can wind /unwind the film automatically. The maximum capacity is to load 5 rolls.

9. The pre-press rolling machine has high value design and factions for pre-press rolling glass bond. The heating zones in it are fitted with IR emitters which can be adjusted by controlled silicon to realize no contact rapid alternation. Combined with PWM system to regulate the IR emitter the rays will be perfectly absorbed by the film. The main heating zones are designed to have air cycle system to realize uniform temperature distribution so that to be adapted perfectly to the different types of glass. The pressing roller I and II can automatically (option) adjust the gap to meet the glass thickness. The top structure with cylinder supplies upper press. Well balanced heating and regular air evacuation are guaranteed for good pressing consideration. The structure is reasonable for min movement after pressing.

10. Tilting Table for Unloading makes the glass sheet from conveyor to approx. vertical situation that is easy for clamp lifting.

11. Autoclave is controlled by industrial computer assisted with digital control card and digital display to realize real-time control. It ensures safety, convenient operation and faster cooling per circle that outside wire connecting and know-how circulation, water cooling system.

Semi-automatic laminated glass production line, we often call it lamination line, laminated glass line. This line includes different equipment such as washing machine, PVB unwinding machine, laminating positioning and transmission machine, movable scissor sucking hanger, pre-laminating and pressing section and autoclave. There are two kinds of heaters: Ordinary quartz heater and IR heater. The whole line is PLC controlled with high efficiency, safety, reliability, and easy operation.
£¨1£©The whole line is centralized control by PLC .
£¨2£©Washing and drying machine is the core equipment of the whole line.
The upper Rubber rollers, brush rollers and air-knives etc. can be adjusted on the panel and digital displayed according to the thickness of glass to be processed. The upper section of the machines can be elevated by 400mm for convenience of cleaning and repairing. The Brush Rollers are driven by motors with upper and lower separately.
Allocation of one soft brush and two hard brushes (can be lifted when needed) in the upper washing sector is designed for washing hard low-e glass, coated glass without damaging the coating.
Three Stainless steel air-knives, the blower equipped with muffle cotton and air feeding filter screen pack ensures plenty of air, less noise and the good drying effect.
£¨3£©In the laminating room the laminating table, brace of the up-down device, positioning cylinder, PVB film unwinding machine, movable scissor cup suction hunger, convenient for processing of large and big glasses.
Every single processing glass can be conveyed in a higher speed to enter into the Pre-laminating and pressing section and regulated automatically the speed to running at the same speed with the Pre-laminating and pressing section which can make room for the next pieces of glass which improves the running efficiency of the Line.
£¨4£©Pre-laminating and pressing section has reasonable structure.
The integrity is controlled in laminating room with its stable running function.
Speed regulation is frequency variable.
Space/distance between two great squeezing rollers is set by industrial computer assisted by PLC with monitor displayed. The great squeezing rollers are driven by reducer separately.
The heating elements adopt Quartz -Heaters. Temperature is zone control.
£¨5£©Autoclave is a specialized machine for production of laminated, anti-bullet and anti-bombing glass. This machine will melt the PVB film and combined two layers or more than two layers glass by high temperature and high pressure.
Technical parameters
1. Max. Processing glass size:6000mm2500mm
2. Min. Processing glass size:400mm 400mm
3. Processing laminated glass thickness: 6-80mm
4. Total length: 26800mm
5. Power source: AC380V 50 HZ
6. Total power:138.63 KW(without autoclave power)

Characteristics:
1. Loading section equipped with stainless steel water tank and spraying device.
2. Easy operation and maintenance: top frame supported by high strength screw can be elevated by 400mm as a whole for convenient cleaning and maintenance.
3. Drying section: blower packed with muffle cotton can largely minimize the noise. The air filter screen fixed across the entrance of blower can reduce dust during the drying process and is easy to remove for cleaning. Air blade can dry glass panel in a short time with high speed cold air without heating. Pressing roller is used for top oblique air blade to ensure smooth transmission of small glass panels.
4. Conveyor device: bevel gear is adopted for steady and synchronous transmission.
5. Water circulation system: water sprayed out to the brushes will return to the tank and be reused by circumfluence thus save water consumption.
6. Control system: all function buttons are separated and clearly marked on the control panel. Conveyor device uses transducer to adjust the transmission speed. Glass thickness and transmission speed will be showed on the digital display.

We provide two series of laminated machine. Lm-af-t is a tilting design and lm-af-c a chamber design.

Lm-af series

Characteristic

1. Laminated glass is made in this machine. No autoclave or roller press is required. The laminated glass made from this machine is finished product.

2. Vacuum rubber ring and vacuum rubber bag are not required. For details, please refer to the technical description of each model.


Type of glass to be made

This machine is used to make different type of laminated glass such as,

1. Laminated glass for decorative and architectural purposes.

2. Polymer dispersed liquid crystal (pdlc) panel which is transparent allowing light passing through when voltage applied and opaque when voltage shut off.


Eva interlayer film

The laminated glass made out of this machine requires no pvb. Instead, a special interlayer film eva is used to bind the glass. Not like pvb, eva film is easy to be handled such that it requires no control in temperature and humidity. Hence, no assembly room is needed and thus, air-conditioner and de-humidifier are not required. The laminated glass can be made from one piece of eva film such that excellent anti-penetration strength is obtained without any glass fragmentation in case the laminated glass is broken accidentally.

Pallet or plywood case

Glass Straight Line Edging Machine is suitable for grinding flat edge with arrises of different thickness and size glass. Equip with nine bowl or cup shape special purpose wheels, five for flat edge, and four for arrises. The grinding and polishing of flat edge with arrises are finished at one processing

Wooden case or Plywood case