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What is Ceramic Body Binder?

Binders are glues that harden ceramic powders as they dry. They enable to improve surface adherence and slower drying. Mainly Binders are substances that improve the mechanical strength of green ceramic bodies so they can pass through production steps before firing and without breakage.

What are the Purposes of using Ceramic Body Binder?

Binders are basically glue, they are designed to harden and strengthen bodies and glazes as they dry. Ceramic Powders containing binders can exhibit remarkable surface adherence and durability on drying. Ceramic Powders containing binders can exhibit remarkable surface adherence and durability on drying. Binders are specially important in glazes, bonding them to even dense bisque surfaces.



Specifications of Ceramic Body Binder
Chemical Analysis Percentage Physical Properties Test Result
SiO 54.79 ±5% Aggregation Powder
AlO 9.98 ±5% Odour Odourless
FeO 0.66 ±5% Colour White
Na2O 0.88±5% PH (at Conc) <10
K2O 2.35 ±5% Melting Point >500
CaO 1.10 ±5% Boiling Point Not Applicable
MgO 1.23 ±5% Flammability Not Applicable
Loss (1025 ) 29.01 �±5% Explosiveness Not Applicable
What are the Functions of Binders in Ceramic Processing?

In many cases, Binders addition to bodies are essential. Binders are used in ceramic industries to provide green strength so that the body will simply maintain its shape until it is sintered. In many cases, the green ceramic body has to be machined, inspected, stored and placed onto setters for firing, often by workers who are not perfectly careful, so considerable strength would have to be provided by the binder.

What are the Negative Effects of Using a Ceramic Binder?

Binders come at a cost. They can be very expensive. They slow down drying. They make slurries messy & difficult to process and handle. Cleanup is much more difficult. They generate carbon dioxide as they decompose during firing. In some industries like tiles, binders are avoided where possible or carefully chosen and monitored

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What is Alumina?

Alumina is a chemical compound that is formed of aluminum and oxygen with the formula Al2O3.It is called Aluminium Oxide. It has melting and boiling points of 2072 C and 2977 C, respectively. Aluminum Oxide has a density of 3.95 g/cm3.

Why is Alumina powder used in ceramics?

Although Alumina is an electrical insulator, it has a high heat transmission for a ceramic. Water does not melt Alumina. So, it is used in ceramics.

What are the specifications of Alumina powder?

Specifications of Aluminum
Serial No Chemical Descriptions Percentage
1 Al2O3 99%
2 Fe2O3 0.05%
3 Mesh +200


How is alumina powder made for ceramics?

Alumina are manufactured in ceramics from white particles or a smooth dense powder purified from bauxite. Alumina is a strong, long-wearing industrial ceramic which can only be produced via diamond cutting.

What are the Uses in others?

Alumina is a great element for bricks, plastics, polymers, and heavy clayware since it is chemically stable. It is also a popular component in sandpaper and a cost-effective alternative to industrial diamonds.

What are the Side effects?

Although Alumina is a beneficial metal, it is a skin irritant and it is also harmful for the environment. Itâ??s definitely uncomfortable in some cases

Code No: BB-CS-Y3312F
Components: Zr, V, Si
Max Firing Temperature: 1300
Moisture content: 0.1%
Powder Characteristics: 325 mesh
Granularity: 0.5%
Remarks: Suitable for Sanitary ware Glaze, Ceramic Tile,

What is Talc?
Talc is produced from the mineral talc, which is mostly formed of magnesium, silicon, and oxygen. It absorbs wet effectively as a powder and making it perfect for keeping skin dry.



What are the Purposes of using Talc?



Talc is a high-temperature-resistant accelerator used in the ceramic industry. In generally, using talc to ceramics has significant impacts, such as improving the optical and electronic characteristics of the ceramic material and glazes.



What are the specifications of Talc?




Specifications of Talc

Serial No Chemical Composition Percentage
1 SiO2 62.5%
2 MgO 30%
3 Fe2O3 0.2%
4 CaO 5%
5 Mesh +200


What are the Applications in Ceramics?



Talc is usually used in the ceramics industry. Talc adds whiteness and improves temperature in bodies. Small amounts of talc are used to change the body and improve strength.



What are the uses in others?



Itâ??s found in a variety of consumer goods, including child powder, adult body and face powders, and a variety of other cosmetics.



What are the negative side?



While talc is usually regarded secure but few research shows health problems. Talc inhalation can occur coughing, chest pain and difficulty breathing. Though very few talcum can prove serious problem.

What is Frit?

The mixture of silica and fluxes which is fused at high temperature to make glass. A frit is a type of ceramic glass that predominantly consists of silica, di boron trioxide and soda. This combination of raw materials are industrially melted and rapidly cooled. Frits form an important part of the batches used in compounding enamels and ceramic glazes. Not all glasses that is fused and quenched in water is frit, as this method of cooling down very hot glass is widely used in glass manufacture.



What are the Classifications?



Opaque Frit: It has lower or higher coefficient of thermal expansion, water anti- penetration ability, wide firing range, low softening point, resist to crazing.


Transparent Frit: Excellent gloss & color development frit, often used in single fast firing wall and floor tiles, High Transparently glossy glaze suitable for rustic or homogeneous tiles.




How does a Ceramic Frit make?



Ceramic frits are obtained by fusing raw materials in a melting kiln at higher temperature. The melt is cooled quickly, either by quenching in water which transforms it into a fragmented solid that is practically insoluble in water.



What are the Uses in ceramics?

Because of their various applications, there are numerous types of frits, each with specific uses. Despite the diversity, manufactured frits typically all contain more than one kind of flux (for melting) and are stabilized with alumina and silica. This causes the frits to be more reliable in consistently reproducing glazes