This vertical rubber cutter is mainly used to cut the natural rubber, synthetic rubber, and other plastics materials, especially it is suitable to be installed near the rubber mixer to cut small piece of rubber. This vertical rubber cutter mainly consists of rubber knife, frame, cylinder, base, auxiliary table, hydraulic system, and electric system. The nylon plate is installed on the base under the cutting knife for protecting the edge of the cutting knife. When cutting the raw rubber, put the raw rubber under the rubber knife, then press the start button, the knife can cut the rubber. Two limit switches are installed on the frame to control the reversal valve to change the movement direction of the rubber knife, at the same time it protects the cover of the cylinder. Wooden case for usual size
Mould size: length 215mm with 3 cavity; Heating capcity:1000w each mouldating can finish within 20min. Length:1020mm Height:1900mm Width: 960mm.
Primary parameter of which as following:tansferring volume:150cc/180cc;transferring strength :27tons; Transferring manner: from bottom to top; heating platen size:300300 and 300400; heating platen material :45steel.This type of machine is very good , primary advantage of which as following: heating temp.Is very uniform; transferring speed and volume can be easily controlled and cycle running is soomth;structure of machine is very compact , simple and pretty and by which people can operate easily and safely. Length:1550mm, height:2620mm, width:620mm.
Waste tyre oil refining plant 1. High oil yield 2. Unique exhaust removal system 3. En-friendly.
Number Items Introduction 1 Model JZB-5 JZB-8 JZB-10 2 Raw material Waste plastic and rubber Waste plastic and rubber Waste plastic and rubber 3 Structural form Horizontal Horizontal Horizontal 4 Capacity/day About 5 tons About 8 tons About 10 tons 5 Pressure Atmospheric Atmospheric Atmospheric 6 Rotate speed of the reactor 0.4R/min 0.4R/min 0.4R/min 7 Cooling form Water Water Water 8 Heating form Direct Direct Direct 9 Installation mode Base Base Base 10 Noise db(A) 85 85 85 11 Working mode Intermittent Intermittent Intermittent 12 Size of reactor 2200¡Á6000 2200¡Á6600 2600¡Á6600 13 Volumeof reactor 16 m3 19 m3 23m3 14 Weight of reator About 5 tons About 5.5 tons About 6 tons 15 Production cycle 12 days 12 days 12 days 16 Installation cycle 12 days 12 days 12 days.
ITEM CONTENT 1 MODEL PYROLYSIS PLANT LY-15 (CONTINUOUS) LY-18 (CONTINUOUS) LY-20 (CONTINUOUS) LY-22 (CONTINUOUS) 2 RAW MATERIAL waste plastic, waste rubber waste plastic, waste rubber waste plastic, waste rubber waste plastic, waste rubber 3 STRUCTURE Horizontal rotation Horizontal rotation Horizontal rotation Horizontal rotation 4 16-HOUR HANDING CAPACITY/PER BATCVH 3-4 tons of raw material 5-6 tons of raw material 6-8tons of raw material 8-10 tons of raw material 5 16-HOUR OIL PRODUCTION 1.2-1.6 tons of fuel oil 2-2.4 tons of fuel oil 2.4-3.2 tons of fuel oil 3.2-4 tons of fuel oil 6 WORKING PRESSURE Room pressure Room pressure Room pressure Room pressure 7 HOST SPEED 0.4r/m 0.4r/m 0.4r/m 0.4r/m 8 POWER 3.0KW 4.0KW 4.0KW 5.5KW 9 COOLING Water cooling Water cooling Water cooling Water cooling 10 COOLING WATER CONSUMPTION 3 4 6 8 11 TRANSMISSION Internal gears Internal gears Internal gears Gears 12 HEATING MODE Directly heating Directly heating Directly heating Directly heating 13 INSTALLATION(T/H) Have basis Have basis Have basis Have basis 14 NOISE DB(A) ¡Ü85 ¡Ü85 ¡Ü85 ¡Ü85 15 HOST DIMENSIONS 1500x6000 1800x6000 2000x6000 2200x6600 16 WORKING FORM Continuous operation Continuous operation Continuous operation Continuous operation 17 HOST WEIGHT (T) 15 17 19 22 18 EQUIPMENT MANUFACTURING CYCLE 20 days 20 days 20 days 20 days.
Acten Turnkey Project offers our customers complete transfer of technical know-how from formulationg design, mixing technique, on-site training to quality control. We are able to help our customers in obtaining the state-of-the-art mixer and know-how, to supply quality masterbatch for the industry. We have discovered a need to offer our customers an alternative to manufacturing Masterbatch by supplying pre-formulated and pre-mixed Masterbatch, tailored according to cost and performance. In order to achieve this, we have engaged the services of specialist custom compounder in Malaysia renowned for supplying the new tyre industry. The complete plant equipments include: 1. Feed Stock Hydraulic Cutter 2. Kneader (with different capacity) 3. Roll Mill (with various sizes and usage) 4. Batch-off Machine 5. Rotary Cutter.
Acten Turnkey Project offers our customers complete training on achieving the correct profiled rubber dimension for further processing into precure tread at a later stage. Certified skills in operating the extrusion line can be attained in a short period of time. The extrusion line that Acten offers includes: -2 roll mill -Hot/Cold/Pin-cold feed Extruder -Cooling trough -Profile identification marker -Pneumatic cutter.
Precure Tread Press has a H-frame structure that offers unsurpassed structural strength. It is designed to withstand high press indefinitely. The result of the curing tread will have even thickness throughout the whole tread, which is one of the key factor determining the quality of the tread. Differ than common C or G-frame structure, the H-frame structural intergrity allows 1150MT maximum pressure for the manufacturing of the precure tread. The conventional C-frame structure offers less structural strength, the top frame will crack or show signs of cracking over time and resulting in unevenly cured precure tread with lop-sided thickness. Besides, Acten Precure Tread Press features auto bumping capabilities to release traped air during the curing process. This differ greatly from the bumping action of the normal C-press. The auto bumping of Acten Press will not lift the rubber away from the sipes completely and thus preserving the mould. Acten Press also featuring user friendly quick load and unload device which is time-saving. Acten Precure Tread Press is well known for its design, advanced features and superior performance. We constantly update our range and secifications to take advantage of new technology and design improvements. User friendly features are considered important design parameters for we know very well the extreme conditions working beside a 160c heated press.
Acten Sanding Machine is famous for its excellence performances and durability. Acten provide the machine accordingly to customer's needs, ranging from single head sanding machine up to four-head sanding machine. Acten's sanding machine could perfectly sand off the oxidize surface of the tread liner, without affecting the tread depth, with the perfect precision. Also, our machine's performance will not be restricted due to different patterns, which is one the most important cost-effective factors. The tread sanding line prepares the cured precure tread for shipment readiness. The process involves buffing the precure tread to the desired texture, cementing the buffed surface and packing to form a compact roll backed with plastic sheet pretection. Acten machines are designed for simple operation with many user friendly features. Extensive training is not required to operate the very efficient Acten's tread sanding line. We offer single head, twin head, three head and four head sanding machines. Each different models have distinctive features in order to handle different production capacity. Also, We also offer the complete sanding line that come with auto-cementing and auto-coiling machines. Our complete line is cost-effective and has the user-friendly features.
Acten is able to provide the complete set up of tire retreading plant as well with the transfer of technology know-how. Our offer includes: -Initial and Final Inspection Machines -Buffing Machine -Cementing Mixer -Building Machine -Enveloping and Rimming Machine -Curing Chamber -Complete Monorail System Acten promises to provide quality products and machines for the retreaders, ensuring its safety to use, extending its durability. Most importantly, Acten provides high quality machine at a very reasonable price, which could help add on the competitive advantage of the retreaders.Acten understands that in the highly competitve retreading business, skills and experiences are the major factors that distinct the retreaders from other rivals. Thus, the transfer of know-how from Acten is very important. We have been continuously evolving ourselves to meet the trend and backed with our experiences, Acten will help the investors obtain the unique competitive advantage.
This set of rubber-plastic foaming production line adopts the most advanced technology equipment on manufacturing and processing rubber -plastic products. It is suitable for making the shoe materials, EVA foaming sheet packaging material, EVA foaming type slippers, EVA bedding for children, yoga, and other rubber-plastic foaming products. According to the output every day, can determine the number of equipment and the specifications . Wooden case.
Flame retardant rubber conveyor belt production process and equipment is similar to general fabric and steel wire belt conveyor production processes and equipment. This provision production line can produce common fabric rubber conveyor belt and flame retardant conveyor and also produce steel wire conveyor belt. Wooden case.
Rubber tiles is a kind of recycled rubber as a raw material, a new type of surface decoration materials though a high temperature and appropriate pressure. Rubber tiles are colored by the post-treated rubber particles coated with adhesive mixture, and then pressed. Mainly used for outdoor, can also be used indoors. Rubber tiles made of two different densities of material composition, colorful surface with fine powder or small plastic colored wire and through a special process, while the lower coarse powder or pellets, made of plastic wire. Wooden case.
A method from waste tire makes reclaimed rubber, though tire cutting equipments decompose and break the tire into small blocks, then smashed by crushing mill into granular, and filtered by the screener, with the help of the difference of air and wind of the separator, separates the fine fiber and rubber then get semi-finished products, then make the semi-finished reclaimed rubber though contaminated, desulfurization, cleaning and refining, we can get high purity reclaimed rubber. This method is not polluting the environment, promotes recycling, reduces human laboratory. Wooden case.
This production line equipment, includes vertical rubber cutting machine, rubber kneader, rubber mixing machine, rubber vulcanizing press machine etc., can produce a variety of rubber products. Such as rubber mats, rubber seals, rubber oil seals, pipe seals. and so on. Wooden case.
-The rubber crusher belongs to reclaimed rubber machinery, it is mainly consists of machine body, transmission part, security device, roller temperature adjustment device, lubricating system and accident driving-stop device. -The former and the later roller is the main working parts of the machine, they working in an opposite direction via the motor and reduction gear's transmission within a certain speed ratio. -The roller's surface is made by chilled iron, hard, abrasion proof and long life time, the two sides of the roller is supported by sliding bearing, and use oil syringe for lubricant. The distance between two rollers can adjusted freely in a certain range. The machine is installed with security device, when working overloaded, the safe chip will break up to protect the main parts from damaged because of overloading. When the machine breaks down, once pulling the draw bar of the accident driving-stop device, the machine would stop rotating immediately. Both sides of the roller installed with rubber back plate. Parts of rollers are equipped with cooling device, using to adjust roll surface temperature.
Old rubber mixing mill 22x60 Main roll with in anti friction bearing Unidrive mill.
Rubber mixing mills manufactured by our company have the models xk-160-xk-550(560), and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress, the open mills manufactured by our company are coexisting with three generations of products: The traditional models of national reserved standards, that is, single output axis, which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears. National latest standards, that is, the output of reducer is double-axis output, and the roller is directly coupled by the universal coupled by the universal coupling. As for the double-axis output models have the disadvantages of high costs, we have developed the single-axis output open mills with a relatively lower cost, and such a model is an exclusive model of our company and is favored by the consumers
Intensive mixer in China 1. The mixing chamber is forged of the jacket type providing good cooling or heating effect. Its working face is built up by welding with sintered carbide to resist abrasion and corrosion. 2. The rotor shaft is bored and welded with the banbury rotor, forming the integrated construction. Water or steam can be led through the cavity to cool or heat it. The rotor wings are built up by welding with sintered carbide on the top and two side surfaces to resist abrasion and corrosion. 3. The hydraulic sealing that is pressurized externally is used for the end faces of the rotor. The pressure is adjustable and the sealing effect is good. 4. Operation of the discharge door is driven by the double-rack tilting cylinder with the crank retaining mechanism so that installation is easy, the start pressure low, the mechanical efficiency high, and the operation safe and reliable. The discharge door is of the drillhole cooled type and the working surface is built up by welding with sintered carbide. 5. The advanced plc control technology and the intelligent display terminal are used for the control system. It provides the functions of intelligent operations and information indication in chinese characters, such as setting the control parameters to the userí»s requirement, giving appropriate prompts about the operation steps, dynamically displaying the mixing process parameters and detecting faults and giving alarms, which improves the reliability of the control system.
