A customized standard Gr1 titanium flange is a mechanical device used to connect pipes, valves, pumps, and other equipment to form a piping system. Flanges are available in different materials, and one of the most popular is titanium. Titanium flanges offer a range of benefits, including excellent corrosion resistance, high strength-to-weight ratio, and durability.
They are typically circular in shape and are classified based on their size and pressure rating. The formation of the flange involves bolting two circles together, with the number of bolts and� bolt holes� varying according to the pressure classification. The� circular design� of the flange allows for efficient distribution of stress and pressure, making it a reliable and essential component in piping systems.
Parameters
Specifications:ASTM B381 / ASME SB381
Standard:ANSI, ASME, BS, DIN, EN, etc.
Grades:Titanium Gr. 1, Titanium Gr. 2, Titanium Gr. 4, Titanium Gr. 5, Titanium Gr. 7
Class / Pressure:150#, 300#, 600#, 900#, 1500#, 2500#, etc.
Features
Corrosion Resistance: Titanium is highly resistant to corrosion, making it an ideal material for flanges used in corrosive environments. It resists corrosion caused by seawater, acids, alkalis, and other chemicals, making it an excellent choice for marine and chemical applications.
High Strength-to-Weight Ratio: Titanium is a lightweight metal with a high strength-to-weight ratio. This feature makes it perfect for use in applications where weight is a concern, such as aerospace and military. Despite its lightness, titanium is incredibly strong and can withstand significant pressure and stress.
Durability: Titanium has excellent durability, which means it can withstand� harsh conditions� and high temperatures without losing its strength or shape. This feature makes it ideal for use in applications such as power generation, chemical processing, and oil and gas industries.
Non-Magnetic: Titanium is a non-magnetic material, which makes it ideal for use in applications where magnetic interference is a concern, such as electronic equipment and medical devices. Its non-magnetic property also makes it suitable for use in MRI machines and other medical imaging equipment.
Applications
Aerospace and Defense: used in aircraft and missile components, including engine components, landing gear, and fuel systems.
Chemical Processing: used in chemical reactors, heat exchangers, and other equipment that comes into contact with corrosive chemicals.
Oil and Gas: used in offshore drilling rigs, pipelines, and subsea equipment.
Medical Devices: used in surgical instruments, implants, and medical imaging equipment.
Power Generation: used in power generation equipment, including gas turbine components, heat exchangers, and condensers. They offer excellent resistance to corrosion caused by high temperatures and harsh environments.
A flange nut looks like a standard hex nut from one side, but the bottom is widened into a circular flange, creating a bell-like shape. Most of the time manufacturers serrate the bearing surface of flange nuts So that it gives a better grip on the surface of the joint. This serves to distribute the pressure of the nut over the part being secured, reducing the chance of damage to the part and making it less likely to loosen as a result of an uneven fastening surface. The flange may be serrated to provide a locking action. On a serrated flange nut, the serrations are angled such that they keep the nut from rotating in the direction that would loosen the nut. Because of the serrations, they cannot be used with a washer or on surfaces that must not be scratched. Flange nuts are widely used in automobiles, electronic products, and the aerospace industry. HELLARY offers these nuts mostly hexagonal in shape and are made up of hardened steel and often coated with zinc.
The types of flanges vary in different engineering fields. For example, in the chemical industry, there are two types of standard flanges for chemical equipment: pipe flanges and pressure vessel flanges.Flange connections are widely used in industrial piping. In the home, the pipe diameter is small and low pressure, and the flange connection is not visible. If you are in a boiler room or production site, there are flanged pipes and equipment everywhere.
Metleader pipeline technology inc. provides ASME, ANSI, DIN, JIS, GOST and non-standard industrial pipe flanges for the petrochemical, process and water treatment industries for stainless steel, industrial flanges, Alloy steel industrial flanges and carbon steel flanges.
ANSI, API, AWWA flange carbon steel, stainless steel, alloy steel and chromium. Our steel flange can be Welding Neck Flange, Slip on Flange, Thread Flange, Socket Flange, Lap Joint Flange, and custom steel Flange size 1/2 "to 203". Pressure level Class75, Class125, Class150, Class175, Class250, Class300, Class350, Class400, Class600, Class900, Class1500, Class2500.
Our manufacturing facilities is well equipped to manufacture various types of flanges namely Blind , Weld Neck , Slip On , Socket End, Threaded and Lap Joint Flanges. We produce flanges in the size range from DN10 to DN300.
What is a blind flange
A blind flange is a solid disc that is used to block a pipe or form a stop. Similar to a regular flange, a blind flange has mounting holes at the perimeter and gasket sealing rings machined into the mating surface. the blind flange has the face thickness of a flange, matching face type and a similar bolting pattern.
Blind flanges are typically used to enclose the end of a pipe. They are also used for similar valve and pressure vessel openings. Because they are usually located at the end of a system, these flanges are usually among the highest stress flange types. tapped blind flange is only suitable for low-pressure systems where there is no thermal cycling that could cause thread loosening. Threaded pipe flanges are equipped with a tapered female thread into which the pipe can be screwed. tapped blind flange can be used in areas where thermal processing (welding, burning and grinding) is not desired.
In specifications of past decades, including B16.1 and other industry standard cast steel requirements, blind flanges typically contain a slight groove in the center portion of the convex face. This recess allows the pipe end to fit into the connection flange and allows a seal to be formed between this connection flange and the blind. Larger OD blind flanges have opted for a concave recess through the body of the shutter to create a disc-shaped head structure at the top of the flange. Because older cast iron specifications are relatively obsolete, these styles are not used to make most blind flanges. Instead, choose a modern blind flange with or without a hub.
Fusion Fittings offers threaded pipe flanges in A105N, A105, SS316, SS304, and A20, high-yield nickel alloys
