We are the manufacturer of lime kiln, we can provide high quality Shaft kiln such as annular shaft kiln, cement kiln, industrial kiln, limestone kiln.
Annular Shaft Kiln originated in the sixty's of last century, Germany, formerly known as Beckenbach Annular furnace charge zone lime Vertical kiln, is a kind of lime vertical kiln, with two shafts, inner shaft and outer shaft. The raw material is calcined between the inner and outer shaft space.We are the best Pfr Kiln suppliers in China.
Annular Shaft Kiln technological process
Annular Shaft Kiln inner structure from top to bottom is pre-heating zone, upper counter-follow calcining zone, lower parallel-follow calcining zone, and cooling / discharge zone. Raw material is screened firstly, then transferred to the top of the kiln by the hoisting hopper, and then feed into the kiln body by the rotary distributor evenly. Preheated raw material moves into the upper calcining zone along the annular furnace chargespace in where the raw material is effective in decarburization. The almost-finished lime in the upper calcining zone moves into the lower calcining zone for effective homogeneous, then moves down to the cooling zone, finally drops into the lime silo under the kiln by lime pusher platform. The finished lime transferred to the storage by the belt conveyer.
Main system equipment
A) limestone feeding and distributing system: lime stone hopper, weighing device, hoisting hopper, cable, electric winch, feeding device and rotary distributor, also limit switch, signal transmitter, hydraulic cylinder and hydraulic station.
B) lime discharging system: pusher platform, pusher rod, hydraulic cylinder and lime silo.
C) fuel distribution system: the fuel manifold, distribution branch pipe, related instruments and valves, online low calorific value analysis instrument.
D) exhaust system: exhaust pipe, exhaust fan (1set), bag dust collector, dedust fan (1 set), also relative valves, instrumentation, discharge chimney.
E) driving air system: driving air pipe, driving air blower (2 sets), heat exchanger, injector, also relative valves, instrumentation.
F) the inner shaft cooling air system: pipeline, blower (2 sets, 1 for use, 1 for preparing), also relative valves, instrumentation.
G) Combustion system: fuel and combustion pipeline, regenerative burner, UV (ultraviolet) flame detector, also relative valve, instrument.
H) Control system: MCC (motor control center), PLC, PC, and print
Rotary Kiln, rotary calciner, rotary furnace, rotary Lime Kiln,, Handan metallurgical engineering & Research Co. Ltd (MER) currently is the TOP professional company majoring in design, equipment fabrication, installation, production, training, and commissioning in China. So far, the company has undertaken around 100sets of rotary kiln of Active Lime (dolomite calcinations).,, MER energy saving revolving kiln of Active Lime (dolomite calcinations) production line is the most uniform calcinations technology and equipment for Active Lime (dolomite calcinations), adopting advanced vertical preheater, rotary kiln and vertical cooler technology. It can reduce energy consumption, raise production capacity, reduce costs, and achieve good results in emission reduction and energy saving. The raw material particle size is 15~45mm, the product activity is 420ml. The fuel can be gas and solid, or mixing. The products specifications include 150t/d, 200t/d, 300t/d, 400t/d, 500t/d, 600t/d, 700t/d, 800t/d, 900t/d, 1000t/d and 1200t/d.,, MER vertical pre-heater has high heat exchange efficiency. After the pre-decomposition, the material will be returned to rotary kiln to be further calcination. The system makes full use of the residual heat of flue gas. The Adjustable technology of conveying pipe is firstly originated in China. It enlarges the particle size range of material.,, The refractory lining of MER rotary kiln adopts new-type multiple energy saving brick which is an exclusive technology and developed independently. Contrast with the traditional refractory material, the multiple energy saving brick can reduce the temperature of kiln surface, and prolong service life of rotary kiln. Adopting advanced average cooling air technology, MER vertical cooler achieves high efficiency in heat-exchanger and uniform cooling. After being heat transferred, the secondary air is directly forced into the rotary kiln to be reused., We are the manufacturer of lime kiln, we can provide high quality rotary kiln such as limestone rotary kiln.
Supplier: Lime kiln, pfr kiln, annular shaft kiln, magnesium ingot plant, pellet machinery, ductile iron pipe machine, pulverized coal mill, steel grating machine, small blast furnace, continuous annealing furnace
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offerings and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless Paper Mill operations. Specializing in Rotary Pulp Dryers, we provide comprehensive solutions for your paper manufacturing needs. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that meet and exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction. For any inquiries or further information, please do not hesitate to get in touch with us.
This Buyer is located in North Sudan. The final product of this plant is used for steel plant. Shaft kiln is taken for it and the production capacity is 100TPD. Screen Plate details according to the buyerâ??s requirement: Fuel: LPG and Diesel Raw Material Size: 300mm Production Capacity: 100TPD Heat Value of LPG: 11.500 kcal/kg. Service provided to client during this process: 1. Initial Design was provided according to the clientâ??s requirement and then the contract was signed after the initial design is approved by the buyer. 2. After the down payment was available to our account, the final design was made and provided which was also agreed by the buyer. 3. All the equipment were put into production and good-quality product are ensured. Through continuous communication, the trust from client was enjoyed by us. And our factory was also thought highly by client which contributed a lot to the contract signing.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offerings and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless Paper Mill operations. Specializing in Rotary Pulp Dryers, we provide comprehensive solutions for your paper manufacturing needs. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that meet and exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction. For any inquiries or further information, please do not hesitate to get in touch with us.
We manufacture kiln from 750 deg to 1650deg for ceramic and refractory industries. We also design driers recuperators chimney. Burners and combustion systems. 0.5 cu.M to 50 cu.M.
Supplier: Tunnel kiln, carbell kiln, tophat kiln, shaft kiln, shuttle kiln, shuttle oven, shuttle drier, hot air generator, control panel, power panel
Zsj products Sendzimir mill rolling bearing This bearing has been specially developed for cold rolling mills of the cluster type, but can also be used for other applications, e.G. Straightening or bending machines. This bearing is a roller bearing has a particularly thick-walled outer ring and can be mounted on stationary support shafts to form back-up or straightening rolls. The forces from the work rolls are transmitted via the support shaft and a system of support saddles to the roll or machine stands. The bearing for cluster mills is produced in many designs but is generally based on double or three-row cylindrical roller bearings. Single row needle roller bearing and Double row tapered roller bearing designs are also available. The logarithmic contact profile between rollers and raceways produces a vastly improved stress distribution under all load conditions as well as when the bearing is misaligned under load. An optimized finish on all surfaces in contact serves to enhance lubrication conditions. As lubricant is supplied to the bearings via the support shaft, the bearings have lubrication holes and some have one or more annular grooves in the inner ring. --individual wooden box packing --unique pe material inside box protection --epal standard pallet --vacuumize plastic bag packing if customer requires
Swivel type lead-bronze bushed trunnion bearings are generally furnished on large diameter ball Mills. The bearing swivels are of Meehanite metal spherically turned outside and bored and faced inside to receive the removable bushing. The bushing is bored and scraped to fit the mill trunnion. The bushing is provided with end flanges thus assuring that the trunnion flanges run against a bronze face. On smaller mills rigid or swivel type bearings support the mill trunnions. The lower half of such bearings are lined with bronze or a special mill babbitt which is peened in place and bored to fit the trunnion. In all cases a low bearing pressure is maintained to assure freedom from overheating, long life and minimum maintenance. They are designed to provide support to the mill proper, its media and pulp load. Trunnion bearings are generally supplied with seals for use with a circulating oil lubrication system. They can be designed to accommodate block grease or oil with wool waste. For special applications trunnion bushings can be furnished constructed of Micarta to allow water lubrication or oil lubrication. In many dry grinding applications, or where heat is developed, the trunnion bearings can be furnished for water cooling. This system carries away the excess heat transmitted through bearings and protects them.
