application:
zdr series disc type disperser is used for handling the impurities in the raw material of waste paper, such as hot melt material, adhesive
material, asphalt and ink etc. under the conditions of high temperature and high consistency, the visible fine impurities, which cannot be
removed in the preceding procedure, will be intensively peeled off and dispersed into invisible tiny granules by the fibrillating fluted disc
whose control accuracy is 0.01mm. and by fibrillating fibers, pulpâ??s beating degree, paper sheetâ??s formation and breaking length can be
improved by intensifying the even mixture of bleaching chemicals with pulp. all of these results in enhancing the pulpâ??s whiteness.
design features:
zdr series disc type disperser consists of fibrillating fluted disperser, body, driving unit, main control hydraulic system, displacement sensing
unit and lubricating system, etc. in the heating screw, the pulp with the consistency of 25~30% is heated to 80~130â??and mixed with the
chemicals. then the pulp enters the feeding screw in the form of round particles. through the screw-rotating disc in the disperser, the
pulp is extruded into the 0.1~0.5mm gap between the fibrillating fluted moving disc and fixing one, and then outwards from the center the
pulp goes through the crushing, jordaning and refining zones between the fluted discs. between the fibrillating fluted discs, the pulp will be
mechanically and physically acted intensively and evenly rubbed and softened so that the hot melt material, adhesive material and ink etc.
will be peeled off from fibers and dispersed into invisible tiny granules and the pulp will be mixed with the chemicals evenly.
disperserâ??s main control hydraulic system, displacement sensing unit and electrical system implement automatic detection of the gap of
the fibrillating fluted discs with the control accuracy of 0.01mm, make the gap come back to the normal value so that disperserâ??s technical
performances will be assured.
dispersing specific energy is controlled by the electrical-hydraulic system with the accuracy of 0.01mm, so the best quality stability will be ensured.
zdr series disc type disperser helps in improving the process properties of fiber and enhancing the strengths of pulp.
after treatment, the pulp is visually even.
zdr series disc type disperser helps in significantly reducing power consumption to 35~40kw/h per ton of pulp.
A very versatile Board Machine, operating width 4200 mm, maximum speed is 450 m/min, producing fluting, liner, plasterboard liner, brown board and other grades. Grammage produced 110 to 600 gsm. Commissioned in 1988, latest upgrades in 2000-s. Installed production capacity is up to 450 t/day and the mill produced in excess of 110,000 t/year. 3 Stock Preparation Lines Line 1 – bottom layer. Horizontal pulper, 200 TPD, equipped with ragger, waste paper conveyor, two stock pumps with motors, stock chest, two more stock pumps with motors, three HD cleaners, secondary sorting pulper (200TPD), stock chest, two pumps, twin pressure screen (holes diameter 4 mm), rejects to chest, rejects pump, two vibrating screens (holes 6 mm), stock chest, stock pump, deflaker, twin disc refiner, stock chest with agitator, machine stock chest. All Polish and Russian built. Line 2 – middle layer. Horizontal pulper, 200 TPD, equipped with ragger, waste paper conveyor, two stock pumps with motors, three HD cleaners, stock chest, two stock pumps, secondary sorting pulper (200TPD), stock chest, two pumps, three twin pressure screens (holes diameter 2.6 mm), stock chest, stock pump, hot dispersion plant, screw press, steam channel, disperger, thickener, stock chest, stock pump, 4 deflakers, 2 disc refiners, stock chest with vertical agitator, stock pump, machine chest, two thickeners, disc filter. All Polish and Russian built. Line 3 – surface layer. Horizontal pulper, 200 TPD, equipped with ragger, two stock pumps with motors, stock chest, 2 stock pumps with motors, two HD cleaners, stock chest, two pumps, three disc refiners, stock pump, machine chest. All Polish and Russian built. Pressure screens for formers 7 Tampella pressure screens complete with motors Rejects screens 7 vibrating screens PS3100 (Finland) Board machine Seven Escher Wyss vacuum formers, stainless steel, 4-zones vacuum. First press suction press with pneumatic loading. Couch press. Combi-press. Second press. Automatic felt feeding horizontal. Automatic felt feeding vertical. Tail feeding - air feed. Rope feed system. 93 drying cylinders, 1500 mm diameter, face 4910 mm. 2 cooling cylinders, 1500 mm diameter, face 4910 mm. Pocket ventilation system. Size press: 1st roll diameter 800, face 4680 mm; 2nd roll diameter 800, face 4680 mm. Reel-up. NOTE: Some Drive Cabinets and Control Panels have been stripped of some components. Some power supply components and cables are missing. The mill stopped production in 2007. Rewinder Rewinder, 4500 mm, speed up to 1200 m/min. 40' container, sea worthy packing
Disc Heat Dispersion System This system is suitable for treating all kinds of pulp using waste paper as raw materials,it can effectively carry out the dispersing treatment of impurities including sticks, grease, paraffin wax, plastics, rubber or ink particles etc. to improve quality and performance of paper. Disc heat dispersion system mainly includes: Fluffer, Heater, Feed screw conveyor and Disc At present, the system is mostly used for deinking pulping line. When processing white waste paper (ONP, MOW, OMG) to produce high quality, high whiteness paper, the disc heat dispersion system is in the middle of the process, and can be effectively separatedprinting ink before washing. and disperse ink and hot melt impurities into fine particles to facilitate removal in the flotation and washing process at the back of the process.
Disc Heat Dispersion System This system is suitable for treating all kinds of pulp using waste paper as raw materials, it can effectively carry out the dispersing treatment of impurities including sticks, grease, paraffin wax, plastics, rubber or ink particles etc. to improve quality and performance of paper. Disc heat dispersion system mainly includes: Fluffer, Heater, Feed screw conveyor and Disc At present, the system is mostly used for deinking pulping line. When processing white waste paper (ONP, MOW, OMG) to produce high quality, high whiteness paper, the disc heat dispersion system is in the middle of the process, and can be effectively separated printing ink before washing. and disperse ink and hot melt impurities into fine particles to facilitate removal in the flotation and washing process at the back of the process.
CG series fermentation tank is equipment for fermenting and mechanical stir to raw material. The tank, control system, gas source, hot source, are designed to incorporated. Adopted inside cycle, disperse the agitating valve, break the bubble technology. This equipment has a high speed in dissolving the O2, good effective in mixing. Widely used in fermenting in medical, chemical, food and other industry. 1 SET
Supplier: Rubber machine, internal mixer, dispersion mixer, two roll mill, two roll calender three roll calender, four roll calender, rubber refiner, hot feeding extruder rubber filter extruder, cold feeding extruder
Services: FOB, CIF
Models : G25 G50 G75 G100 G150 G200 G300 G400 G500 Certification: CE SGS ISO9001 Warranty: 6 Months Applicable Industries: Manufacturing Plant Type:Hot Air Drying Capacity:25KG 300KG Application:Plastic Industrial Suitable for:Injection Moding Machine Item:Plastic Granules Pellets Hopper Dryer Usage:PE PP ABS Application: Hopper Dryers mainly applied to plastic material drying. Hot air is used to dry all wet materials which gain an even hot airflow to improve drying efficiency for assuring the quality of products. Plastic dryer machine are the most efficient and economical means of drying plastic materials and can dry materials that are wet by packaging, shipping or recycling. The hopper is made of stainless steel and has the functions of hot air blowing and whirlwind exhaust and double-layer insulated barrels. It is especially suitable for use with dehumidifiers to dry engineering plastic materials. Features: All material contact surfaces are made of stainless steel to avoid material contamination Precise aluminium casting hopper barrel features smooth surface & good performance on temperature keeping Silent fan, optional wind filter, to ensure that raw materials from pollution Hopper barrel is fitted with see-through windows to observe inside material level Hopper barrel separated from its base for easy cleaning FEATURES 1. Using the high performance of the uniform dispersion of hot air diffusion device, keep the plastic dry temperature, increase the drying efficiency. 2. The unique hot air duct design, can avoid powder accumulation in the bottom of the electric heating pipe, causing combustion. 3. The barrel and internal parts are all made of stainless steel. 4. Barrel and bottom of separation, easy to clean material, refueling quickly. 5. Using the proportional deviation indicator temperature controller, can accurately control the temperature. 6. There is a double overheating protection device, can reduce the man-made or mechanical failure caused by the accident. 7. A variety of models can provide pre heating timing device, microcomputer control, and double layer insulation material barrel selection. 8. All digital LED control P.I.D status display. 9. 0-99 hours automatically boot time. 10. Provide intermittent drying mode, in order to achieve the purpose of saving electricity. (SHD-DT only with 8-10 Series) 11. Transparent window type magnet base.
Applications for Laboratory Sigma Dispersion Rubber Kneader Machine : Technical ceramics Hot-melt adhesives Manufacture of abrasives Graphite compounds Sealing compounds Lubricants Hard metal compounds Advantages of Laboratory Sigma Dispersion Rubber Kneader Machine: Intensive kneading and dispersion of high viscosity products Shorter processing times with improved product quality Minimum processing capacity of 25% of the total container volume Infinitely variable speed adjustment via a frequency converter Automation possible in accordance with customer requirements All metal components which come into contact with the product are made from AISI 316L / 316Ti stainless steel Seals made from high quality materials
Laboratory Sigma Dispersion Rubber Kneader Machine The Gongle Laboratory Sigma Dispersion Rubber Kneader Machine offers general purpose kneading of high-to super high-viscosity materials. The kneading effect(kneading, crushing, dispersing) is maximized by the powerful shear force generated between the two strong blades and between the blades and kneading trough. Cooling,heating, and vacuum/decompression are also possible (as options). A flushing-type kneader (flusher), which operates with heat vacuum/decompression, is also available as an option. Applications for Laboratory Sigma Dispersion Rubber Kneader Machine : Technical ceramics Hot-melt adhesives Manufacture of abrasives Graphite compounds Sealing compounds Lubricants Hard metal compounds Advantages of Laboratory Sigma Dispersion Rubber Kneader Machine: Intensive kneading and dispersion of high viscosity products Shorter processing times with improved product quality Minimum processing capacity of 25% of the total container volume Infinitely variable speed adjustment via a frequency converter Automation possible in accordance with customer requirements All metal components which come into contact with the product are made from AISI 316L / 316Ti stainless steel Seals made from high quality materials
The flash dryer is widely used in the dispersion and drying of granular, powdery, paste-like and filter cake-like false agglomerates in the chemical, pharmaceutical, building materials, food, feed, and other industries. The flash dryer has the advantages of the small occupied area, low energy consumption, high thermal efficiency, and continuous mass production. The flash dryer body is provided with a rotary cutting device, and the dry material is subjected to shearing, rotating, collision, friction, etc., so that the material is pulverized and refined, and is highly dispersed, thereby achieving the effect of efficiently and rapidly evaporating water. The dryer is equipped with an air filter to achieve the cleanliness of the hot air and to provide production conditions for the hygiene requirements of the food industry. The machine sets the cyclone separation and collecting materials. In addition, the bag dust removal receipt is added to increase the material recovery rate. It can improve the economic efficiency of enterprises. The dryer can be customized according to user needs.
