We provide the full range service including design, manufacturing, installation. We design and manufacture equipment for new type dry method cement production line, for which the capacity varies from 50t/d to 3000t/d.
1.High efficiency: cement production line adopts advanced technology and equipment to raise technical level and to ensure design indexes. New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, davison heat temperature fan, jet pulse dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.
2. Saving energy: measures have been taken to save energy and reduce consumption. Using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased.
3. Environmental protection: effective measures have been taken to guarantee strict environment protection standards. Different efficient dust collectors are set at all dust producing points according to different characteristics of waste gas.
4. High degree of automation: there is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.
1 Size3.09m 2 Capacity5055t/h(closed circuitfeeding size25mmfeeding moisture0.5produce fineness 4900) 3 Rotary speed19.13r/min 4 Grinding medium load76t 5 Main motor modelyr1000-8/1180power:1000kwvoltage6kv/10kv 6 Main reducermby800 i=6.3 7 Auxiliary motor modelyej200l1-6power18.5kwrotary speed970r/min 8 Auxiliary reducer modelzsy250i, speed ratioi=l00 9 Cooling methodwater 10 Lubrication methodthin oil station(GYXZ-25A) (1) Low pressure system Oil flow25l/min oil pressure0.4mpa, pump modelcb-b63 Oil heating temperature40 Motor modely112l-6 1.1kw (2) High pressure system Pump mpdel2.5mcy14lb Oil flow2.5l/min Oil pressure32mpa Motory112m-6 2.2kw 11machinery weight154.3t excluding motor and reduceR.
Cement production line
Cement bag sack making machine equipment line
The structure of kiln is simple, operate conveniently and reliably in life, less wearing parts, high rate of operation, it is the equipment to calcine high-grade cement in cement plant. Meanwhile, it is also widely used in metallurgical, chemical, construction and other industries. The rotary kiln produced by my company is with strong structure, operation smooth, high-quality products etc and can provide users with advanced high-performance vertical pre-heater, 5 degree cyclone pre-heater. Cement manufacturing consists of raw material grinding, blending, pre-calcining, clinker burning and cement grinding. In short, limestone and other materials containing calcium, silicon, aluminum and iron oxides are crushed and milled into a raw meal. This raw meal is blended and then heated in the pre-heating system to start the dissociation of calcium carbonate to oxide. The meal goes further into the kiln for heating and reaction between calcium oxide and other elements to form calcium silicates and aluminates at t a temperature up to 1450 centidegree: so called clinker burning. The cyclone system is attached to the rotary kiln by a riser duct. Secondary fuel is fed to the riser duct, the main fuel mixture, coal/petcock, fires the kiln. Reaction products leave the kiln as a nodular material called clinker. The clinker will be interground with gypsum and other materials to cement. The equipments we use in this whole production line are vibrating feeder, jaw crusher, impact crusher, cement ball mill, lifer, preheating system, cement rotary kiln and packing machine and so on. All the necessary equipments in this line can be provided by our factory. We have cement production line experts to design specific solutions for your preference.
Cement plant
According to our current manufacturability, we can supply all the major equipments in a cement production line with daily production no more than 6000 ton. We can manufacture ¦µ4.8m¡á74m¡¢¦µ4.5m¡á66m¡¢¦µ4.3m¡á66m¡¢¦µ4.2m¡á60m series of cement rotary kiln, ¦µ4.6m¡á10.5+3.5m drying mill, ¦µ4.2m¡á13m cement mill, vertical mill series and other matching equipment in a cement production line. In short, we can make you your own cement production line. From this page, you can get the lime kiln, ball mill, complete set of cement machinery, cement equipment, ceramic ball mill, ball mill. If you are interested in our products, please contact us by e-mail or telphone, thank you.
In short, limestone and other materials containing calcium, silicon, aluminum and iron oxides are crushed and milled into a raw meal. This raw meal is blended and then heated in the pre-heating system to start the dissociation of calcium carbonate to oxide. The meal goes further into the kiln for heating and reaction between calcium oxide and other elements to form calcium silicates and aluminates at t a temperature up to 1450 centidegree: so called clinker burning. The cyclone system is attached to the rotary kiln by a riser duct. Secondary fuel is fed to the riser duct, the main fuel mixture, coal/petcock, fires the kiln. Reaction products leave the kiln as a nodular material called clinker. The clinker will be interground with gypsum and other materials to cement.
Spare parts for cement production lines
1000-10000 tpd cement production line Cement production line mainly includes crushing and pre homogenization, homogenization of raw material preparation, preheating decomposition, cement clinker, cement grinding and packaging process. Keyuan machinery has the ability of cement production line independently constructed 1000 t/d-10000 t/d, and has built a rich design experience, the construction of a cement production line of large projects. The production line adopts the new dry process cement preparation process, reduces power consumption by 20% - 30%, greatly reduces the production cost, improve the comprehensive benefit of enterprises. Yield: 1000 t/d-10000 t/d.Please contact me with shuguang9800 at 163 dot com.. Output: 55~250 t/h Ratio surface area: 3300~3800 cm2/g Grinding diameter: 3000~5600 mm System power consumption: 25~30 kwh/t
