Work Principle
Helix crushing machine consists of the movable blades on the main shaft and the fixed blades in the main body, with the movement of the driving shaft, the rubber material is crushed and cut continuously in the machine by blades, then the material is forced to the outlet by the driving shaft, after that the scrapers on the outlet cuts the rubber being extruded into even smaller pieces. The size of the outlet is adjustable to feed different requirements of product size. Helix crushing machine is our patented product which is highly recommended.
Function
It is a multifunctional machine of wide usage, high capacity, long service life, outstanding effect, aspeed crushing, adjustable outlet. It is suitable for natural rubber crushing machine, synthetic rubber crushing machine, plastic crushing machine, carpet crushing machine, fiber crushing machine, foam crushing machine, paperboard crushing machine, mixed wastes crushing machine and so on crushing machine.
Model & Main Data
ModelLF-250LF-300LF-400LF-500LF-600
Speed of Main Shaft49r/min49r/min50r/min59r/min59r/min
Power22kw45kw55kw90kw110kw
Diameter of Movable Blade250mm300mm400mm500mm600mm
Production Capacity0.3t/h0.5t/h1t/h2t/h3t/h
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Supplier: Various types of machinery and production lines. tires and accessories for cars, motorcycles and tractors,ships. food and additives. minerals, metals and alloys. medical equipment, chemicals.
Buyer: Iron ore, chrome ore, fuel oil, kinds of machinery.
pellet machine, with the advantages of low noise, easy and stable operation, high automation, can make pellet dia size from 6mm to 12 mm and the output capacity from 1.5t/h to 2.5t/h. We can offer you the complete solution for making pellets, from crushing, drying to pelletizing. Features : 1. This machine adopts gear first stage driving system, with ideal drive ratio and enormous driving force, its transmission us stable with low noise, operate simply, no blocking is happened to the machine easily. 2. The maximize design if pinch roller can lower the requirement to moisture content of materials in particle molding. 3. The motor and gear cases are installed at the heavy pedestal, pin coupling is used to realize direct connecting, which can exempt from foundation installation and easy to repair and maintain. 4. The machine is equipped with patented water circulation; the cooling system can be used to control the temperature rising of each part efficiently, to guarantee the continuous, stable, reliable running of the machines. 5. The machine adopts advanced variable frequency motor to feed, which equipped with overload intelligent protection.
1.High output and high fineness degree of finish products.. 2.Easy operation based on plc intellectual control system. Only short-term training can make operators complete production independently. 3.All the machine parts adopt international standard steel make machine with high stability. 4.System failure can be automatically alarmed and show fault point. Make maintenance easily. 5.Size and layout of machine can be made according to customer requirements 6.Delta, ab and siemens brand on electronic system can be chosen on your demand. Operation staff: 1-2 people Products output: 300-600kg/h( decide by the fineness of finish products.) Machine main dimension: 10m(l)x3m(w)x5m(h) Total consumption: actual consumption is about 35kw/h
Helix crushing machine for tire recycling Work principle: This machine consists of the movable blades on the main shaft and the fixed blades in the main body, with the movement of the driving shaft, the rubber material is crushed and cut continuously in the machine by blades. Then the material is forced to the outlet by the driving shaft, after that the scrapers on the outlet cuts the rubber being extruded into even smaller pieces. The size of the outlet is adjustable to feed different requirements of product size. This machine is our patented product which is highly recommended. Helix crushing machine function: It is a manufactured machine of wide usage, high capacity, long service life, outstanding effect, low speed crushing, adjustable outlet. It is suitable for natural rubber, synthetic rubber, carpet, fiber, mixed wastes and so on. -
Hammer Crushing Equipment Commonly used alias: high chromium hammer head, high chromium compound hammer head, high manganese steel hammer head, wear-resisting alloy steel hammer head, counterattack broken hammer head, double liquid double metal compound hammer head Main materials: high manganese steel, manganese chromium alloy, high chromium (Cr13, Cr20, Cr23, Cr26, Cr28, etc.), wear-resisting alloy steel Casting process: V method, missing die, water glass sand casting Applicable materials: granite, basalt, limestone, river pebbles, cement clinker, quartzite, iron ore, bauxite, salt, brick, coal, etc
According to statistics, in 2013, the amount of waste tires produced in China was 10.18 million tons, and it is estimated that more than 20 million tons will be exceeded in 2020. Where is the growing number of used tires? In response to this social problem, DoingGroup used chemical cracking reactions, R & D out of waste tire cracking equipment. Our waste tire refining equipment, by more and more people's attention, every day from around the world to visit our factory visit our equipment, our equipment is so popular, is Because of its following advantages: 1. Reactor is produced according to the pressure vessel production standards, the use of 16mm thick boiler steel pipe and arc pressure head, can withstand high temperature and pressure. 2. High standard three-step welding process, not easy to rupture, long service life. 3. Pinion rotation device, small power, no direct contact with the reactor, heat transfer less easily deformed. 4. Three-stage cooling system with tube condenser, is the most commonly used in the oil industry, the best performance of the condenser. Make sure the fuel vapor is fully cooled and produces high volumes of oil. 5. Safety devices have oil-water separator, water seal, vacuum device. To ensure safe and stable operation of equipment. Refinery equipment process: 1, First of all, the waste tires from the feed door into the host reactor, close the feed door, sealed. Heat the main furnace with fuel coal or wood in the heating chamber. 2, When the temperature reaches 220 , oil and gas precipitation, into the buffer chamber, residual oil (containing some slag) sink to the residue tank. 3,Light oil automatically enters the cooling system, condensed into oil. 4 Non-condensable gas, it will return to the reactor, as the heating reactor fuel. After the above process, you can get fuel, carbon black, steel wire, combustible gas, which cracked the material from the waste tires has a wide range of uses: 1. Fuel oil can be used in steel mills, boiler heating, heavy oil power plants and cement plants to produce refined diesel for further processing and diesel generators, light fuels, heavy machinery. 2. Carbon black can be used for pressure ball burning, refined toner. Can be used for new tires, rubber soles, pigments made of refined toner. 3. Steel wire is mainly used for scrap recycling, and re-cast into other steel. 4. Combustible gas is mainly used for circulating heating reactor. Outstanding highlights of our equipment is energy saving, low investment and high yield. Market prospects will be more and more broad, any machine problems, please contact us !!!
1. Application Material: Petroleum Coke 2. Feed size: =200mm Moisture =5 3. out size: 325mesh(D97), particle size can be adjusted. 4. Output: shot coke 3t/h-4t/h ; sponge coke 4t/h-5t/h 5. Supply completed grinding machine (including crusher, conveyor equipment and grinding machine) FLM-1000 grinding machine is suitable for petroleum coke, including crusher, conveyor equipment (including auger and powder pneumatic conveying),grinding machine. Simple process flow diagram(detail information is on attachment) FLM-1000 petroleum coke grinding mill is the use of violent impact hammer / Blade / rods and materials and other high-speed rotation of the rotary body, while at the impact of the gap between the hammer and the liner impact / abrasion scissors cut, to achieve ultra-fine grinding powder. The model choose characteristics of petroleum coke , using the CFD fluid dynamics simulation software to calculate the most suitable flow field, pressure distribution to guide the design, improve the grinding efficiency, reduce energy consumption. FLM-1000 grinding machine for petroleum coke feature: 1. Grinding machine is based on petroleum coke characteristics, using numerical simulation software to design the most suitable crushing and classifying flow field, to optimize main engineer system and turbo air classifier design, effective solution to the problem of adhesion, increased capacity and no large particle size appear; 2. The mill is good at small installed power, optimizing system structure, reducing energy consumption greatly, installed power lower than other similar models; 3. The mill is powerful blowing when running,also has a certain drying function on material; the device can dry material with 80-100 ? flue gas. Raw water is 9%, the finished powder moisture Raw water is 7%, the finished powder moisture Raw water is 5%, the finished powder moisture 4. The mill choose unique design and a constant flow field of gas-solid concentration control technology, a uniform particle size, narrow distribution, no large particle size, and to ensure the stable operation of the system a long time 5. Grinding hammer and ring use cemented carbide materials which made through a special process, the alloy wearing spare parts use abrasion treatment, which increase the service life of wearing parts, service life is 3-4 times than other similar models ,and greatly reduces the contamination of iron impurities; (this method has been very good in application a number of units) The mill choose unique protection disc design, effectively reduce the wear of the disc, greatly extending the life order.
Waste tire pyrolysis oil equipment is through the oxygen-free environment, the decomposition of waste tires pyrolysis, converted to oil and gas. Non-condensable gases and carbon black process. The unique advantages of waste tire pyrolysis oil equipment are as follows: 1. The reactor is a standard pressure vessel, rotary heating, heat more balanced 2. Low-pressure vacuum device, oil-water separator, safer. 3. Multi-channel condensing device, oil and gas filter cleaner. 4. Seamless welded steel, more secure and solid. Working principle: Waste tires in the reactor, heated at high temperatures, the waste tires for a pyrolysis reaction, broken down into oil and gas, non-condensable gases, carbon black, steel wire. And then through the waste tire refining equipment condensing device, oil-water separator, water seal, liquefied oil and gas into liquefied oil, into the tank. And dust deodorant device, more environmentally friendly, will not cause any pollution. As a result of waste tire pyrolysis oil equipment, pyrolysis oil, carbon black, steel wire, non-condensable gases can be extracted. Cracking oil can be used in steel mills, boiler heating, heavy oil generators, fuel oil for cement plants. And refined oil for further refining of pyrolysis oil can be used for diesel generators, light fuel, heavy machinery. Steel wire is used for scrap recycling and re-casting.
With the improvement of living standards, the car has become one of the essential means of transport for people traveling. On the one hand, it brings great convenience to our life. On the other hand, the waste tires on the car also pose a great threat to our living environment. In response to this serious social problem, DoingGroup uses pyrolysis principle to crack waste tires into fuel oil, carbon black, steel wire and combustible gas. Waste tire pyrolysis equipment by people from all walks of life at home and abroad more and more attention and praise. Our waste tire pyrolysis is so popular because it has the following advantages: 1. Our pyrolysis reactor is made according to the pressure vessel production standards, using 16mm thick boiler special steel and arc compression head, can withstand high pressure and high temperature. 2. High-standard 3-step welding process, not easy to crack, long service life. 3. Pinion rotation device, power is small, not directly contact the reactor, less heat transfer, not easy to deformation. 4. The three-stage cooling system uses tube condensation, also known as a heat exchanger, and is currently the most commonly used and best performing condenser in the oil industry. Can ensure that the cracked oil and gas fully cooled, high oil yield. 5. Our equipment has the following safety devices: water separator, water seal, vacuum device. They can prevent oil and gas from flowing backwards Pyrolysis, also known as pyrolysis, pyrolysis, pyrolysis, pyrolysis, refers to the pyrolysis of organic matter in an oxygen-free environment, and is a chemical process that converts one sample to another. Waste tire pyrolysis equipment is the process of pyrolysis of waste tires into oil, non-condensable gases and carbon black and steel wire by heating at high temperatures. The final product of waste tire cracker is fuel oil, carbon black, steel wire and combustible gas. These materials have a wide range of uses in our life and can be used in a variety of industries. Fuel oil : Can be used in steel mills, cement plants, boiler heating, heavy oil generator combustion heating. Carbon black: can be used for pressure ball burning, and refining flour. Which refined flour and can be used for new tires, rubber soles, pigments of raw materials. Steel wire: Can be used for scrap recycling and re-casting. Combustible gas: will be recycled back to the equipment for reactor heating. Our equipment has different specifications, designed for each customer's different needs of different capacity, customers can choose according to their needs and budget. Any questions about the machine, please feel free to contact us. -