Introduction
Drum vibrating sifter is essential units which can apply in the mineral and solid-waste processing industries. It consists of a perforated cylindrical drum which is normally elevated at an angel at the feed end. Physical size separation is achieved as the feed material spirals down the rotating drum, where the undersized material smaller than the screen apertures passes through the screen, while the over-sized material exits at the other end of the drum.
Drum vibrating sifter used to separate materials by sieve size. Production rates can vary from 20 to 30 yards an hour to several hundred yards of material an hour based on number of factors described in this article.
It is consisting of five parts as drum, frame, hopper, reducer and motor, which provide a simple, efficient and economical solution to upgrade a wide rang of material and optimize the subsequent process steps of recovery.
Working Principle
Drum vibrating sifter consists of five parts as drum, frame, hopper, reducer and motor. After the material into the drum, on one hand, materials being screened along with the rotation of drum, on the other hand, the bigger materials flow forward along the direction of slope and be separated by the screen with different numbers of meshes. The different materials fall into different hoppers and then are sent to different finished product stacks by manpower or belt conveyor.
Drum Sifter is essential elements which can apply in the mineral and solid-waste processing industries. It consists of a perforated cylindrical drum which is normally elevated at an angle at the feed end. Physical size separation is achieved as the feed material spirals down the rotating drum, where the undersized material smaller than the sift apertures passes through the sieve, while the over-sized material exits at the other end of the drum.
Features
Steady and smooth operation.
Low noise and low energy consumption.
Simple structure with easy maintenance.
Low dust pollution.
Long life span.
Suitable to separate various materials especially poor quality of coal and coal slime.
Equipment is fully sealed with cover in order to minimize the suspension of fine materials in the air during the operation.
High screening efficiency due to installation of comb shape screen structure.
Cylindrical shape of the screen provides larger surface area for the materials to in contact with. Able to handle large capacity of materials with high efficiency.
Trommel screen sifter can be sealed designed, no dust pollution
Special screen mesh design, high screening efficiency, longer service life, less blockage
Application
Drum vibrating screen is widely used in classifying the solid materials in coal, mining, electric power, light industry and other industries, screening the wet materials in metallurgy, construction industry and chemical industry, too.
Introduction The strong force vibrating sifter with high amplitude is the proper and best heavy duty screening equipment for difficult screening material. During operation period, the high amplitude could keep the max screening efficiency all the time, The overlarge area screen deck and large capacity of the high amplitude screen could let the screen equipment meet customer's request on capacity. This high amplitude screen adopt multiple stage screen deck and only the multiple stage screen deck vibrate when working, and screen box and screen frame do not vibrate when operation, which could take most useful of the energy and make true the large size screen be with high efficiency. Working principle Strong force vibrating sifter consists of screen frame, screen box, screen deck, exciter, motor and spring. The structure feature is following: Screen deck is single screen bar and array length-ways, the screen deck is mounted on exciter directly, and the exciter is the single shaft type, the screen exciter is mounted on screen frame and separated with screen box, the screen exciter is driven by motor via tire coupling, the centrifugal force will make the screen deck vibrate, the screen box will not vibrate, the vibration path is a circle. This serial screen is pedestal installation type, the motor could be mounted on any side of the screen box, and also could be mounted on the two side of the screen at the same time. Features Compare with other screening equipment, strong force vibrating sifter has following features: 1. High amplitude, low frequency. 2. Large exciting force:Reliable operation and running smoothly.Vibration exciting force can be segmented to adjust and optimized the material running speed and vibration parameters, thus generating uniform thickness sifting effect. 3. Elastic screen deck: it can be equipped with elastic rod sieve plate, trapezoidal vibration deck, ladder sieve plate and comb sieve plate, perforated screen plate ,woven screen and so on, accordingly, it takes the shape of efficient sizing screen which can meet the requirement of different working conditions. Application GQS serial high amplitude vibrating screen with strong force is a proper screening equipment for screening some moist little size material which is difficult to screen, it is the heavy duty equipment for screening the moist and hard-to-screen material. It is mainly applied to the coal mines, coal preparation plant, power plants, mining, chemical, coking and other classification work.
Introduction Mesh-vibrating sifter has similar structure and function with the Hi-Cline Screener in Rotex, and it is suitable for material’s classification,especially for the loose material and fine particles. Mesh-vibrating sieve is designed and manufactured autonomously by absorbing the American’s advanced technology experience, its vibrating source is electromagnetic high frequency vibrating, which makes screen and screen frame oscillating, so as to realize the material classification. The amplitude of the sieve machine is adjustable. Working principle 1.the deck vibration frequency is 50Hz,amplitude is 1-2mm,it has very high vibration intensity, it can reach 8-10 times gravitational acceleration, which is 2-3 times to the ordinary sifter vibration intensity. Vibrators fixed on the screen box, the vibrator flexible system is balanced with the exciting reaction force on the screen box, so the screen box is not moving. The exciting force drives the vibration system shake the deck. The machine is supported by rubber damping spring, dynamic load is very tiny,and need not special foundation, and it can be random installed. 2.The deck consists of three different layers of the flexible screen, the bottomed mesh is made of rope-core polyurethane mesh, trawl formed by hook plate on both ends tight, and contacted with exciting device directly. Composite mesh is paved on tow-net, and it comprised of two-layer bonded stainless steel mesh. The top of composite mesh has contacted the material directly, its bottom mesh size is much more bigger than the top mesh, the bottom mesh contacts the tow-net, thus reducing the working mesh wear. The working mesh aperture ratio is very high, and it has certain rigidity, and it is easy to install, then improving the service life of the screen. Features Smaller dynamic load Low noise and long life Sealing and dust-proof Easy maintenance: Increased opening between multiple-deck machines, which facilitates inspection and wire cloth changes Energy saving and environment friendly High screening efficiency, high productivity Application Mesh-vibrating sifter is widely applied to phosphate industry, coal industry, mineral industry chemical, recycling industry and so on. Industrial minerals are naturally occurring compounds that are mined and used as they are with minimal processing or beneficiation (activating). Today minerals have a bewildering array of commercial and industrial uses. After mining, the most important next steps for processing are crushing and screening the mineral to a useful size for the application, for export, or for further refining and processing for the Chemical Industries, which puts J&H right in the middle. Common minerals being processed by mesh-vibrating screen are bentonite, industrial sand and roofing granules, salts, potash and other minerals used in the fertilizer industry.
Introduction YA series circular vibrating sifter is a multi-layer, high-efficient vibrating screen machine, with the applications of classification, separation, grading, according to material particle size. It is basically a sifting machine that works in circular motion to classify any sizes of bulk materials, such as coal, minerals, stone, and coke, etc. Separating machine consists of screen deck, screen box, vibrating motor, eccentric block, rubber spring, and coupling-adopt motor with vibration exciter that work together to efficiently classify and separate the materials according to any requirement size. Working Principle Circular Vibrating Sifter using indirect excitation of the screen mesh. The entire screen frame is driven by unbalance masses, which produce a circular vibrating motion. It used eccentric block to produce strong exciting force. The directionless vibrations of the circular vibrating system have a steep launch angle and the screen area must be further tilted in order to achieve a suitable transport speed. Drive and Mounting of Circular Vibrating Screen Drive is by electric motor and cardan shaft to the main drive shaft equipped with a single unbalance weight where required additional v-belt can be provided. The drive shaft is mounted on heavy duty roller bearing sets, lubricated with grease or oil. Like the linear vibratory screens, circular vibrating screens are mounted on reinforced rubber springs to prove the same benefits in performance and longer lifespan. Features Advanced structure and easy maintenance; High amplitude and large angle of inclination; High screening efficiency, large processing capacity, multiple layers (1-5); Long service life, low power consumption and low noise; High sifting efficiency; Adoption of punching sieve or steel made screening mesh in order to prevent blockage; Sift body connected by using high strength screw bolts; Adopts spring steel woven mesh or perforated sieve-plate, which is helps to prolong the service life and prevent blockage; Rubber vibration spring is used to reduce noise pollution and provide smooth vibration operation. Application YA series vibrating sifter is Widely used in Chemical, coal dressing, mineral ore dressing, building material, hydro-power, light, construction industries, etc. Generally, these models are built to specifically classify large, middle and small materials efficiently.
Supplier: Screening machine, mining screening equipment, mining separating equipment, food processing equipment, chemical processing equipment, vibrating screen, drum sifter, gyratory vibrating screen, belt conveyor, vibrating sifter, vibrating sieve, multimesh circular screen
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Linear vibrating screen adopts double vibrating motors as power source, with the specific working mode of these two motors make the materials be thrown up on the sieve and go forward in a straight line.
Introduction The main function is to provide accurate separation of materials without product deterioration, thereby resulting greater product yields at higher production rates. This screening equipment consists of Supporting rack, screen frame, the cleaning ball, side plate, screen box, deck, screen assembly, etc. The unique gyratory motion of the near horizontal screen surface and the available screen mesh cleaning system secure the M&Y gyratory vibrating screen quality as a high capacity product that efficiently developed for materials screening purposes. Functional principle M&Y gyratory vibrating screen puts the distribution of material device and screening plant together as it passes along the screen surface. It begins with a horizontal circular motion at the feed end, gradually changes to changes to elliptical motion at the center, and finally to a straight-line motion at the discharge end, keeping the material in constant contact with the screen surface without deterioration. Advantages No vertical vibration, longer life span of screen deck. All components are easily accessible and removable for ease of teardown and cleaning. Due to adopting the principle of plane rotary, thus improving the effective utilization rate of screen surface and eventually improving the screening efficiency.
Introduction Tumbler sieve is designed to meet the high output and precision screening of manufacturers and special design of an efficient screening machine. The simplest screening is a binocular fixation and hands screening, swinging screening machine is the simulation of this movement. At present, it is the most effective simulated artificial sieving movement effective principle. It meets all the fine and ultrafine particulate materials, especially for hard process materials. Functional principle The residence time of each product can be adjusted by the radial direction and the tangential angle of the swinging screen. Then, established the level and throwing three-dimensional tumbling motion. From the center to the outer edge in the sieve surface is uniformly dispersed, to in a spiral motion to the axial propagation. Thus fine particles complete the whole screening process. Horizontal and vertical acceleration with the movement of the material increased, and close to the aperture size of particles subsequently successfully separated, larger particles were transported to the exit, the outlet is controlled by an adjustable guide device, which is another factor that controls the retention time of the material. The process is repeated among each layer of screen. Advantages Greatly improving the screening efficiency Shorten screening time
Introduction Under some special working conditions, such as space limitation or higher requirements of replacing the screen, MPG series gyratory vibrating screen is an ideal choice. It has the similar functional principle with gyratory vibrating screen, while, the MPG gyratory screen has a unique and economic design which not only reduce the downtime but also increase the productivity. Each screen divides into many screen deck, and every deck is very light, one person can complete screen replacement. Due to the decrease of the screen size, it needs smaller space when the screen is replaced. There are side-opening doors replacing the screen on both sides, it does not affect the upstream and downstream equipment when changing screens. Functional principle MPG series gyratory vibrating screen puts the distribution of material device and screening plant together as it passes along the screen surface. It begins with a horizontal circular motion at the feed end, gradually changes to changes to elliptical motion at the center, and finally to a straight-line motion at the discharge end, keeping the material in constant contact with the screen surface without deterioration. Advantages Less space needed, saving labor costs. Replacing screen’s time is shorter, thereby improving screening efficiency. Side door design reduces workload furthest.
Introduction Linear vibrating sifter is used to separate materials into various particle sizes for further processing.Basically, professional large capacity mining linear vibrating screen manufacture consists of the screen box, supporting device, driving unit,vibration isolation and etc. It has two operational driving modes: dual-vibration mode (light duty) and dual-vibration exciter mode(heavy duty). Working Principle The vibrating source is also from vibrating motor. There are two motors to be fixed on the both side of screening box(or under the screening box) to corotate on the contrary direction. In the process of rotating, when two motors synchronous reversely rotate, the eccentric blocks of motor will emerge a kind of centrifugal force, which can be transmitted to the screening box and make the machine run by linear direction. Then the material on the mesh will be vibrated forward and screened. There is an angle of inclination two motor axis's relative to screen deck, under the influence of resultant force of exciter force and materials self weight, materials are threw up to make saltatory and linear movement forward on the screen deck in order to screen and grade the materials. By choosing the suitable mesh, the screening target is realized. Features High productivity Tightness, very little dust spilling, also can be enclosed or can be connected with duct collector. Low energy consumption, low noise and long service life. Screening of high precision, large capacity, simple structure. Fully enclosed structure, automatic layout, Easy maintenance It can be used for assembly line production automation. Sieve body parts are used rolled welded steel plate and profiles (part of the group as a bolt connection between the body) the overall stiffness is good, solid and reliable. Application The linear vibrating screen can be applied to the screening and grading of powder and granular materials. It is widely used in plastics, building materials, metallurgy, rubber, ceramic, food, pharmaceutical, chemical, carbon, abrasives, fertilizer, glass,ceramics and other industries.