About Rotary Furnace
The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non-ferrous metals. It is the major lead production technology used in India and many other countries for Secondary Lead Production. A lead production system based on this technology has certain distinct characteristics such as:
•Equipment scalable for installing higher capacities
•Recovers all lead in one production cycle
•Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
•Requires addition of certain consumables
•Can be fired with various fuels
•Generates high Pollution both as Flue Gases & Fugitive Emissions
Description of Rotary Furnace
It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell. These are fabricated from MS squares or flats, machined for a smooth finish. These tyres ride on steel rollers which are again machined finely. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement. The shell is lined inside with insulation and fire bricks of suitable Alumina content.
Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged. Flue gases generated are sucked from the exhaust block side of the furnace.
A typical 3.0 TpB Rotary Furnace has the following standard sizes & specifications :
•Outside dimensions of the Rotary
•Shell dia : 2075mm
•Shell length : 2500mm
•Total length : 4500mm
•Charging dia : 450mm
•Exhaust side dia : 450mm
•Refractory thickness : 200mm
•Fuel : Furnace Oil
•Burner : Model 4 A Make: Wesman with complete assembly
•FD Fan capacity : 550 cmh at 44mm of WG
•Gear Box in drive : 8”, 1:40 Ratio
•Motor in drive : 15.0 HP x 960 RPM
•Structure used for base : ISMC 250 x 80
Advantages
•Recovers 100% lead in the first operation.
•Slag produced is lead free.
•Equipment can be scaled up for higher production capacities.
Disadvantages
•Many chemicals are required for operation.
•High power consumption.
•Difficult to produce low Antimony lead suitable for soft lead purposes.
•Fugitive Emissions need to be captured in addition to flue gases.
•Need skilled operators and careful maintenance.
We are glad to propose 500 MT of stain less steel mill scale. Mill scale is formed on the outer surfaces during by the hot rolling lamination of stainless-steel products. At a visual inspection the material is a hard brittle sand and is mainly composed of iron oxides, mostly ferric, and is bluish black in colour, but it also contains considerable alloying elements such as chromium and nickel. The recovery ratio after melting in furnace for the most valuable alloy elements is: - Ni: 3.5 - 4.5% - Cr: 6-8% From the chemical and physical analysis performed on the scrap, and according to the European environmental rules, the material has been classified as a special non dangerous waste, listed in green list. In particular the mill scale can be classified as follows: Waste code: 10 02 10 The material is stored on cemented flooring, and it can be loaded loose in tipper trucks or containers. Chemical analysis of the material is available on request.
Cmmdity: Aluminum Fluride (Aluminium fluride) ther name: Aluminum trifluride Frmula:AlF3 M.W.:83.98 Prperties: The prduct is a white needle crystal r pwder. SP. GR. 2.8823.13g/ cm3, sublimatin temp. 1272Celsiur scale.Its slightly sluble in water and greatly sluble in HF liquid. The chemical prperty fr the high density aluminum fluride is very steady, but that cntains certain crystal water will be decmpsed int Al23 at high temperature with HF being released. Specificatin: grade chemical cmpsitin % Physical character F Al N2 Fe2342- P25 LI Bulk dity g/cm3 AF-0 61.0 31.5 0.30 0.10 0.06 0.10 0.03 0.5 1.5 AF-1 60.0 31.0 0.40 0.30 0.10 0.6 0.04 1.0 1.3 AF-2 58.0 29.0 2.8 0.30 0.12 1.0 0.04 5.5 0.7 AF-3 58.0 29.0 2.8 0.35 0.12 1.0 0.04 5.5 0.7 Uses: Its mainly used as an adjusting agent fr electrlyte in aluminum smelting by fused salt electrlysis, als in ceramic glaze, catalyst and flux f nnferrus metal metallurgy etc. Brief Intrductin f the Prductin Technics In the Hydrgen Fluride Reacting Furnace which is heated utside, Vitril reacts with Flurite t create the Hydrgen Fluride Gas and Anhydrus Fluride Plaster by heating in the prcess f prducing Aluminum Fluride, then the Hydrgen Fluride Gas react with dry Aluminium Hydrxide in Fluidized Bed t create t Aluminum Fluride and water. Packaging packed in wven PP bags with plastic film inside. Each bag has net weight f 25kgs, 50kgs, 500kgs and 1000kgs.
Commodity: Sodium Metabisulphite Molecular formula:Na2S2O5 Molecule Weight:190.10 H.S code:28321000 CAS:7681-57-4 Product Features Appearance : White Or Light Yellow Crystal Powder Odour: Sulfur Dioxide Taste : Salty Melting Poing : 150 Specific Density1.48 Ph : 4.0-4.6 Solubility : Soluble In Water ,insoluble In Alcohol Application: 1. For industry Mordant of printing and dyeing; Dechlorinate of textile after bleaching; Sulphonated agent and reducer of chemical industry and pharmacy; Bleach of paper pulp, bamboo and timber bleach of stapk; Treatment agent of waste water; Rubber solidifying agent ;Perfume industry is served as hydrocarbon perfume aldehyde ; The hide profession employ to do to molt dose and pliable dose and wearproof dose ,The sensitize industry is served as the developing agent reductant and the protection of fixing bath dose and so on; sewage treatment. 2.For food additive Bleach agent (e.g.candies, cake, bamboo shoots, etc);Loose agent (e.g.bread, cracker etc);Antiseptic and germicide (e.g.fruit juice, tinned foodbrews, the cereals food is defended storage etc);Inhibitor and freshen agent (e.g.day lily, seafood, fruit and vegetable etc) Specifications: Na2S2O5 97% min SO2 65% min Fe 0.0015% max water-Insoluble 0.01% max As 0.0001% max PH 4.0-4.6 Packing and Storage Knitted bags lined polyethylene plastic bags double packaging, Weighing 25Kg/50KG/1000Kg/1200kg. Transportation-and harsh rain. Stored in a cool, ventilated, dry place.
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Features Of Granulated Blast Furnace Slag (GBFS) Granulated Blast Furnace Slag or GBFS is formed when Blast Furnace Slag or BFS is successively at a fast rate quenched from the furnace rather than left for cooling. It has a density of about 60% to 70% that of natural sand. This material has a much increased resistance to sulfate attack. This eventually leads to better performance in countering acids of any type. In GBFS, no type of reaction related to alkali and silica occurs. Also the material provides a huge saving in connection to carbon dioxide emission which is an extra boon. What constitutes GBFS are its properties that consist of durability, appearance, higher ultimate strength than concrete which is made up of Portland cement and high sustainability level of the product made out of this material.
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Metal tin is mainly used in the manufacture of alloys. Tin and sulfur compounds - tin sulfide, which is similar in color to gold, is commonly used as a gold pigment. Tin's modern application is as a solder for the electronics industry. Used in various purities and alloys (often with lead or indium), tin solders have a low melting point, which makes them suitable for bonding materials. Standard ASTM B29-03, BS EN 12659:1999, GB/T 469 -2005 , Content Pb â?¥ 99.99 % Density 11.34 g / cm 2 Color Bluish Weight 35 kgs / lump, 55 kgs / lump Dimension 21" x 4" x 2.5" Package Standard Sea-worthy package, fixed by belt per ton Shape Rectangular Lump Application lead-acid storage batteries Ammunition, cable sheathing, and building construction materials counterweights, battery clamps cast products such as: bearings, ballast, gaskets, type metal, terne plate, and foil Container Size 20Gp - 2.352(width) *2.385 ( Height ) * 5.90 ( Inside length ) Meter 40Gp - 2.352(width) *2.385 ( Height ) * 11.8 ( Inside length ) Meter 40HQ - 2.352(width) *2.69 ( Width ) * 5.90 ( Inside length ) Meter