¡¾Overview of the Ceramic Ball Mill:
The Ceramic Ball Mill is the key equipment for grinding after the crush process, and it is widely used in the manufacture industries, such as cement, silicate, new building material, refractory material, fertilizer, ferrous metal, nonferrous metal and glass ceramics, it also can be used for the dry and wet grinding for all kinds of ores and other grind-able materials.
¡¾Operating principles of Ceramic Ball Mill"
The Ceramic Ball Mill is horizontal cylindrical rotation device, driven by brim gearwheel. There are two chambers and grid. Material goes into the first chamber through the feeding inlet. Inside the first chamber, there are stage liners and ripple liners as well as steel balls. The shell rotates so as to generate electricity, and this force brings ball to a certain height and then balls drop down by gravity, the impact is the grinding force to the material. After the primary grinding, materials go into the second chamber through segregate screen. In the second chamber, there are flat liners and steel ball. After the secondary grinding, material is discharged from the discharging mouth. Then the whole grinding process is ended.
¡¾Structure of Ceramic Ball Mill:
The machine is composed of feeding part, discharging part, turning part and driving part (reducer, small driving gear, electric motor and electric control). The quill shaft adopts cast steel part and the liner is detachable. The turning gearwheel adopts casting hobbling process and the drum is equipped with wear-resistant liner, which has good wear-resistance. The machine is with stable and reliable working condition. Moreover, according to different materials and discharging methods, there are dry ball mills and wet ball mills for choice.
Ceramic ball mill is mainly designed to mix and mill materials. With less energy it produces high fineness product. It has two types, wet mills and dry mills. According to different customers requirement, the machine could use different lining board product. The milling fineness depends on the milling time. The motor is started by the coupling which can reduce voltage and lower the starting electricity. The structure is divided into integral type and freestanding type.
It has two kinds of structure: Integral type and independent type. This product has a low investment and save energy than similar products, novel structure, simple operation, safe use, stable and reliable performance, suitable for mixing and grinding operation of general and special material. Users can choose suitable model, liner, media types based on proportion of materials, hardness and other factors
¡¾Features of Ceramic Ball Mill:
1. Lower investment, energy saving,
2. Unique structure, simple operation, safe use, stable property
3. Suitable to grinding and mixing general and special materials.
4. Users can choose the suitable model, lining board and media as per the factors, such as: material¡¯s specific gravity and hardness, as well as output, etc.
Ceramic Ball Mill
Loading capacity : 0.075-18(t/time)
Cylinder diameter Cylinder length : 0.60.7m-3.4 6.6m
Applicable materials:Widely used in quartz, feldspar, zircon sand, zirconium silicate, ceramic materials, electronic materials, fireproof materials and other high purity and ultra-fine processing.
Working Principle
The ball mill is mainly composed of the feeding part, the discharging part, the rotating part and the driving part. The driving part includes the reducer, the small transmission gear, the motor and the electronic control. In the grinding plant, the ball milling process includes crushing, grinding, air classification, packaging, silo, bucket elevator, conveying, etc. The ground material is discharged smoothly from the outlet gravel. The ball mill and the air classifier form a closed system. The coarse material will return to the ball mill for grinding again, and the qualified material will be packaged by the workers or the packaging machine. The purified gas will be discharged by the induced draft fan.
Product Features
The ball mill production line has precise grading and produces uniform material fineness.
Different liners and grinding bodies are selected for different materials to ensure the purity and whiteness of the finished product.
The ball mill can be equipped with steel plates, high-aluminum ceramic liners or rubber liners to meet different requirements.
The use of energy-saving technology and grading technology can save more than 40% of energy when producing the same amount of material.
Ceramic Ball Mill Machinery
Ceramic ball mill, as a necessary machinery in the ore dressing process, is mainly used for mixing and grinding materials such as fluorite, glass ceramics, ferrous metals, nonferrous metals and so on. It excels in processing materials with strict requirements for purity and iron content.The length of the grinding time can control the particle size of the material, i.e. the longer the grinding time, the finer the particle size of the material.
T1F Series Ball Mill is a fine grinding equipment of ceramic industry, it is suitable humid Ball Milling ceramic mud. And the fineness can through million hole sieve after Ball Milling.
Application: With its high strength, high hardness, high wear resistance, large specific gravity, small size, heat and corrosion resistant and pollution free, the product is widely used in precision processing and deep processing of various ceramics, enamels, glasses and thick and hard materials in chemical factories, as grinding media for fine crushing machines like ball mills, can-type mills and vibration mills, with significantly higher crushing and milling efficiency and wear resistance than common ball stone or natural cobblestone.
Features:
(1)This product is composed of quality alumina with high whiteness that does not compromise the quality of the grinded material.
(2)This product is formed by rolling and isostatic pressure with high specific gravity. It significant raises the grinding efficiency, shortens the grinding time, effectively increases the usable volume of the ball mill and thereby substantially extends the service life of the ball mill.
(3)This product is low in abrasion, which greatly extends the service life of the ball mill.
(4)This product withstands high temperatures of more than 1,000ºC. It is resistant against acid, alkali and corrosion.
The wear-resistant ceramic ball is also called alumina wear-resistant ball, and is mainly used for polishing the grinding body of fine pulverizing equipment such as smashing, ball mill, pot mill, vibrating mill. The wear-resistant ceramic ball has the advantages of high hardness, large bulk density, corrosion resistance, etc. Its pulverization efficiency and wear resistance are much better than ordinary ball stone or natural pebbles, and they are widely used in ceramics, glass, enamel, pigment, chemical and other industries.
Wear-resistant ceramic balls can be divided into ordinary wear-resistant ceramic balls and high alumina wear-resistant ceramic balls. The main difference between the two is the content of alumina. The alumina content of ordinary wear-resistant ceramic balls is about 20%, and the appearance is grayish white. It is mostly used for polishing and smashing ceramics and enamel products (such as floor tile manufacturers). The high alumina wear-resistant ceramic ball is mostly used for grinding. The alumina content is more than 90%, the color is milky white, and the higher the alumina content, the whiter the color, the hardness, temperature resistance and corrosion resistance of the ordinary wear-resistant ball. They mainly used for rough grinding, fine grinding and splitting of thick and hard materials. The production of high alumina porcelain polished stone needs to be polished with high alumina wear-resistant ceramic balls, so that the products can be white, flawless and excellent in polishing effect.
Maifan stone ceramic ball has the character such as purifying water quality, increase the biological activity of water, improve the body's physiological function and adjust the pH value by two-way regulating.
If drinking the water that treating by maifan stone ball for a long time, that can protect liver, invigorating stomach, diuresis, stable and healthy blook pressure, improve blood circulation, preventing sickness, anti-cancer, prolong life, protect skin and beaty face, strong bones, develop brains, promoting growth, stop bleeding and detumescence. It widely used in medical, food and health, environment protection, water quality improvement, beverages, wine, medicine, deodorant, crops, flower cultivation, poultry, aquaculture etc. industries.
Maifan stone is produced from porphyritic pea gravel in the valley , named maifan stone because of its appearance is similar to rice. It is a kind of mineral health healing stone with biological activity. It can dissolve out 42 kinds of elements including 14 kinds trace elements which human body need and 15 kinds rare earth elements.
The water treated by maifan stone can increase the minerals in the water to active the Ion of water, it also can absorb the toxic substances because of pollution. and change the water into the clean active mineral water. Just because of these character of maifan stone, our maifan stone ceramic ball can dissolve out Zinc and Metasilicic acid. their contents can up to the National Standard for drinking water. After the testing of toxicology experiment and radioactive by National Health Department and prove that the Maifan stone ball is poisonless and harmless to human body.
Key features
Black silicon nitride ball, gray silicon nitride ball, zirconia ball
Material: silicon nitride (si3n4) , zirconia (zro2) , and alumina ( al2o3)
Specification: 0.4mm~63.5mm , with different gauge.
Precision: g5 ~ g20
Usage: for bearing, inspection, and other rolling conditions.
We also offer grinding and mill ceramic balls.
Payment terms:d/a , t/t , l/c
