Directional Control Valves

Change the design of hydraulic directional control valve, the vibration disappears, and AAK eliminated Canadian factory at zero cost Hunter is an old purchaser of EAGLE PRO company in Canada. It has been several years since he purchased hydraulic directional control valves from AAK. In the second half of last year, Hunter emailed that he would become the general manager of Hangzhou branch in a month and visit AAK. Hunter has been engaged in procurement for 5 or 6 years. This promotion must be due to outstanding contributions. Some time ago, their company developed a batch of hydraulic cylinders, which vibrated greatly during commissioning. Their engineer thought that there was a problem with the hydraulic directional control valve, but the hydraulic directional control valve was normal when tested separately. The engineer was confused, and the boss was also very anxious. He asked hunter to consult the manufacturer of hydraulic directional control valves. This hydraulic directional control valve is produced by a local factory in Canada. After on-site analysis, the engineer of the original factory thinks that the vibration is caused by the sharp change of oil port pressure during the reversing of the hydraulic directional control valve. It can be solved by changing the hydraulic manifold design. The engineer's scheme is to connect two small adjustable one-way throttle valves in series on the control oil circuit at both ends of the hydraulic direction control valve. After 20 days, according to the plan of the original hydraulic directional control valve manufacturer, there was no vibration. The boss was very happy and let Hunter be promoted. Knowing that the installation of two throttle valves has increased their cost by 20%, I wonder if there is any other scheme. After getting their hydraulic direction control valve drawings, hydraulic manifold drawings and the hydraulic schematic diagram of the system, AAK engineers began to analyze. Three days later, AAK's scheme came out. The shoulder of the hydraulic directional control valve spool table was redesigned and a triangular throttling groove was added to avoid the sharp change of oil port pressure during reversing. This new design does not change the production cost of the hydraulic directional control valve, that is, it solves the vibration at zero cost. Hunter was a little incredible and asked AAK to immediately sample the new hydraulic direction control valve. One month later, the hydraulic directional control valve of AAK sample was sent out. After commissioning, there is no vibration, but the cost is zero. Hunter's boss happily saved 20% of the cost and asked hunter to always send inquiry for any hydraulic directional control valves to AAK at the first time. The design of hydraulic directional control valve runs through the whole process of design, manufacturing, use and maintenance. A good hydraulic directional control valve design cannot be separated from manufacturing.

HIGINSON company plans to develop a new plunger hydraulic cylinder, which needs to purchase the supporting hydraulic directional control valves. Helen, who had just joined the company, stumbled when purchasing the hydraulic directional control valves. Helen has no hydraulic valve supplier and can only purchase from the original hydraulic valve manufacturer of the company. Half a month later, the engineer and technician of the company installed the hydraulic directional control valves purchased by Helen for commissioning, and the plunger hydraulic cylinder dropped intermittently with vibration and noise. The technician pointed out that the hydraulic directional control valves needed to be replaced. Helen contacted the original manufacturer of hydraulic directional control valve. Per the manufacturer, the delivered hydraulic directional control valves met the requirements of Helen's parameters, and the accuracy also fully met the standard. As a novice, Helen was helpless, and the technician did not specifically say why to replace the hydraulic direction control valves. She tried to contact the new hydraulic directional control valve manufacturer to solve the problem. Helen left a message on AAK website: why is the plunger hydraulic cylinder equipped with hydraulic directional control valve noisy? At this moment, we can't tell the reason. After communicating with Helen, I learned the process of purchasing this hydraulic directional control valve and the judgment of technician in their company. AAK engineers are not 100% sure that where the problem is according to the hydraulic directional control valve drawings sent by Helen, the shipment sample of the original manufacturer and the video of their technician's machine test. We are thinking if Helen, as a novice, has mistaken the type of hydraulic directional control valve? The hydraulic directional control valves can be divided into internal leakage type and external leakage type. Combined with the working conditions, this plunger hydraulic cylinder just reverses the oil outlet chamber, and the back pressure is high. If the internal leakage hydraulic directional control valve is used, there will be abnormal phenomena such as vibration or noise. We told Helen our thinking. She really did not note to the original manufacturer that the hydraulic directional control valve is internal leakage or external leakage. I told her that AAK has ready-made samples of the external leakage hydraulic directional control valve. It is recommended to test the machine with AAK hydraulic directional control valve to see if there is still vibration or abnormal noise. A week later, Helen sent an email saying that AAK hydraulic directional control valve was installed and there was no abnormality in the test run.

Over the past 2 years, Peter, who is from ST hydraulic equipment manufacturing company, has been very smooth in purchasing hydraulic valves in Ningbo. He and I often have some communication via emails, but there is no cooperation yet due to the high price. A batch of hydraulic directional control valves he purchased last year had problems. Six months after shipment, the customer found that the hydraulic system could not operate because the valve spool of the hydraulic directional control valve was stuck, and asked ST company to solve it within 30 days. Peter communicated with the original manufacturer of this hydraulic directional control valve but no gain. The manufacturer thought that the hydraulic oil was not clean or there were problems in installation, because their hydraulic directional control valves passed the test before shipping. The boss asked Peter to check with other manufacturers and be sure to solve customer complaints within 30 days. Most manufacturers advised that they have no existing stocks that are exactly same as this hydraulic directional control valve, and they are also not willing to produce it especially for such a small quantity. Some manufacturer advised that they can customize it for Peter, but it will take more than 50 days and also costs a lot. Two weeks passed but still no solution, which makes Peter haggard. Peter thought of AAK and emailed us to ask if there was a hydraulic directional control valve of the same model, and the faster the delivery, the better. After reading this email, I understood that there was a problem with the hydraulic directional control valves purchased by Peter. After further communication, I learned that the valve spool of the hydraulic directional control valve he purchased this time was easy to be stuck and complained by customer. According to Peter's drawings and working condition requirements, AAK engineers conducted comparative analysis, and later found that the control principle and size of this hydraulic directional control valve are consistent with one of AAK's existing stock, except that the design method is different. I immediately answered Peter that AAK had 100 hydraulic directional control valves in stock. At the same time, I emailed the drawings of AAK hydraulic directional control valves and asked Peter and his engineers to verify whether AAK hydraulic directional control valves met their requirements. The next day, Peter said that their engineers thought AAK hydraulic directional control valve could not be used because some designs were fundamentally inconsistent. I suggested to him: if you want to solve the customer complaint within 30 days, perhaps purchasing this hydraulic directional control valve is the best choice. To believe in the analytical ability of AAK, you should try our hydraulic directional control valves first. If it really cannot be used, AAK shall bear all expenses for goods return.

Material: alloy Port size: 1/8" Place of origin: zhejiang, china (mainland) Model number: 4v110-06 Working medium: 40 micron filtered air Position number: 5/2 way Coil: single coil Operating temperature: 5~50 degree celsius Weight: 0.12 kg Shortest excitation times: 0.05 sec Highest action frequency: 5 cycle/sec Effective sectional areas: 12mm (cv=0.67) Pressure: 1.5~8 kgf/cm

With 3 Tricks to Strengthen the Valve Spool, the service life of AAK Hydraulic Cartridge Directional Control Valve is twice that of its peers Blade is from Canada. He has been purchasing hydraulic components successfully for 3 years. Unexpectedly, a hydraulic cartridge directional control valve stumped him. In the second half of last year, a batch of their hydraulic logistics lifts were complained by customers, some of them were unable to work, probably because the hydraulic cartridge directional control valve leaked. After checking, it was found that the valve spool was deformed. The original manufacturer of the hydraulic cartridge directional control valves said that it had been shipped for 9 months, and some exceptions were inevitable. It is possible that the internal stress of the valve spool was not eliminated in time during the heat treatment process, resulting in deformation or cracking of the valve spool. However, there are more and more complaints later. Blade realized that the service life of the hydraulic cartridge directional control valves from the original cartridge valve manufacturer may be about 1 year. He had to find a new hydraulic cartridge directional control valve manufacturer with a service life of 2 years. A week has passed, and no one can guarantee a 2-year life span. Blade found AAK when browsing Google. He noticed that AAK was continuously supplying HydraForce, and left a message: Can AAK ensure that each hydraulic cartridge directional control valve spool is free of deformation or cracking within 2 years? I guess he encountered trouble in purchasing hydraulic cartridge directional control valves. After communication, I learned the above information. I replied that the life expectancy of 2 years should not be a big problem. Blade sent the drawing of the hydraulic cartridge directional control valve and asked for the lead time for 10 samples. After 45 days, AAK sent the samples of the hydraulic cartridge directional control valves, but there was no email from him after that. Last week, Blade suddenly sent an email, and it was a PO for 600 hydraulic cartridge directional control valves. It can be seen that the samples of AAK hydraulic cartridge directional control valve was approved by his customer. The valve spool is the key to long service life of this hydraulic cartridge directional control valve. 1. AAK select 20CrMo material to produce the valve spool. After quenching and tempering, the materials are more conducive to processing. Most hydraulic cartridge valve manufacturers ignore this action. 2. 0.25~0.35mm machining allowance shall be reserved for rough turning, then carburizing, quenching and high temperature tempering shall be carried out, and then the valve spool shall be subject to low temperature cold treatment. The surface hardness of such valve spool is above HRC63, and the residual austenite in the internal structure is eliminated.

The hydraulic directional control valve with internal leakage of 2drops/min makes AAK have no peers Oliver comes from a hydraulic equipment company in Canada. At the end of last year, they planned to develop a hydraulic cylinder that uses a hydraulic directional control valve. The parameter requirements are high, especially the internal leakage should be less than 2drops/min. Oliver inquired about more than 10 manufacturers of hydraulic directional control valves. Only one supplier who had cooperated for 5 years told him that he was 90% sure. Other manufacturers surrendered. One month later, the hydraulic directional control valve was installed with the oil cylinder. Less than 12 hours after startup, the hydraulic oil cylinder was unstable during reciprocating motion. After disassembly, the engineer found that the hydraulic directional control valve had internal leakage exceeding the requirement of 2 drops/min. Oliver was very helpless. He continued to look for new manufacturers of hydraulic directional control valves, and they all basically replied that they could not meet the requirement of internal leakage. Oliver found an article on Google, "The internal leakage index is equaled to the local manufacturer in Germany, but AAK hydraulic threaded cartridge valve has better cost performanceâ??, and left a message on our website: can you customize the hydraulic directional control valve with internal leakage of 2drops/min? At first glance, I knew that this was an accurate customer consultation. Although the internal leakage of 2drops/min was difficult, AAK had mass production 1 year ago. We suggested him send us the drawings and working condition requirements of the hydraulic directional control valve, and AAK can make samples directly. If the internal leakage of the hydraulic directional control valve does not meet the standard, 100% of the development cost will be returned. According to the development data provided by Oliver, there may not be any other manufacturer that can provide guarantee except AAK. After 30 days, AAK successfully sent 8 hydraulic directional control valve samples. Three months later, Oliver informed that no abnormality of the hydraulic directional control valve was found during the 3 internal commissioning of his company. After the hydraulic cylinder was tried out by the user, the feedback was also very good. Oliver is curious about the hydraulic directional control valves surrendered by so many manufacturers. Why did AAK samples succeed at one time? AAK hydraulic directional control valve has 3 absolute advantages and has already surpassed its domestic counterparts: 1. The precision honing machine imported from the United States is used to finish the valve hole and valve spool of the hydraulic direction control valves for more than 3 times. The dimensional accuracy of the valve hole is IT7 ~ 4, and the surface roughness can reach Ra 0.32 ~ 0.04�¼m, thus meeting the requirements of high accuracy.

Customer reversed internal and external leakage of the hydraulic directional control valve, causing vibration, AAK new design solved it all at once Stephen is from Hi-Force hydraulic equipment manufacturing company in the UK. In the second half of last year, he was promoted to the purchasing manager of Kuala Lumpur Branch due to his excellent work. Within a week of taking office, he met with complaints. A batch of their hydraulic cylinders were noisy and vibrated seriously during operation. The after-sales engineer failed to solve the problem within 3 days. The user was not satisfied. Stephen was a little worried. Stephen browsed an article of AAK on Google: "change the design of the hydraulic directional control valve, the vibration disappeared, and AAK eliminated the Canadian factory at zero cost", and left a message: how to solve the noise and vibration of the hydraulic cylinder? After reading this message, I roughly judged that either the hydraulic directional control valve used had problems or the original design had hidden dangers. We asked Stephen to provide the hydraulic system schematic diagram and design drawings, and AAK engineer judges that the working principle of the hydraulic cylinder is reasonable, only by checking on site can we find out the source of the vibration, and then no news from Stephen. 2 weeks later, Stephen emailed that according to the last case that AAK solved the vibration of the hydraulic cylinder, they also added a triangular throttling groove to the hydraulic direction control valve, but after installation, the hydraulic cylinder still vibrated. Their engineers said that AAK solution was a lie. I was speechless and didn't want to explain anything, so I ignored him. 3 days later, Stephen emailed us again, and sent a video of the hydraulic cylinder working and asked our help to check. AAK engineers found that the hydraulic cylinder will emit rhythmic noise and vibration whenever the load drops in the actual work, and preliminarily judged that there is a problem with the hydraulic direction control valve. AAK technical team discussed again according to the drawings, the working principle diagram of the hydraulic cylinder and the working video of the hydraulic cylinder, and confirmed that the problem lies in the hydraulic direction control valve. I told him that AAK could redesign the hydraulic directional control valve and asked him to send us samples of the original hydraulic directional control valve. Stephen may have no choice but promised. 5 days later, we received the sample of the original hydraulic directional control valve, which confirmed the judgment of our engineers that the internal leakage and external leakage of the original hydraulic directional control valve was reversed. 1 week later, AAK sent the newly designed external leakage type hydraulic directional control valve. Stephen informed by email that the noise and vibration problems of the hydraulic cylinder had been

AAK hydraulic directional control valve, which has been used for 2 years, is free of rust and corrosion. It stands out from 3 hydraulic valve manufacturers. Joseph finally received a large order for 1000 hydraulic directional control valves from customer. Joseph is the purchasing manager of a hydraulic pump company in Italy. Two years ago, the company received a test order for a special chemical hydraulic pump, which needs a hydraulic direction control valve. The customer requires that after 2 years, if the hydraulic directional control valve is free of rust and corrosion, it will have the opportunity to obtain a large order. The boss asked Joseph to find a very professional hydraulic valve manufacturer. Joseph knew that relying only on the existing hydraulic valve suppliers is not enough to guarantee the quality. He checked with all the hydraulic valve manufacturers he had contacted before and the new ones searched online, and selected 16 hydraulic valve factories, including AAK Hydraulic Valve. He asked all hydraulic valve manufacturers to provide 2 samples of hydraulic directional control valves according to the drawing requirements of the customer for testing at their headquarters. According to the post analysis to the drawing of hydraulic directional control valve from Joseph, we found that there is no problem to meet the accuracy, sensitivity and durability of this hydraulic directional control valve, except that the finish of the outer surface of the hydraulic directional control valve must be free of abnormality, rust and corrosion after 2 years of use, which is too uncertain. We didn't receive email from Joseph until 15 days after we sent out the hydraulic directional control valve samples. According to their simulation test, only the hydraulic directional control valves from 3 factories can be approved to send samples to their customer. It would take 2 years for AAK to know if we can get the order of hydraulic directional control valve. At that time, we were very surprised that there were such strange customers. We almost forgot the test order of this hydraulic directional control valve 2 years ago. Last week, Joseph sent an email asking about the production time and new price of 1000 hydraulic directional control valves, and told us that the surface of the hydraulic directional control valves from other two hydraulic valve manufacturers began to have scratches, corrosion, fading and rust after more than a year of use, only the surface gloss of AAK hydraulic direction control valve does not change. In fact, when we sent out the hydraulic directional control valve samples, we were not 100% sure to meet this special requirement, because we used a new process to proofing. We know that the conventional nickel plating, chromium plating, zinc plating, blackening and other processes basically can not keep the same appearance after 2 years of use. We adopted electroless nickel plating.

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