The requirements of electric vehicle charging for cables are mainly reflected in the following aspects:
First of all, the cable needs to have a high degree of safety performance, which is the basis for ensuring that the charging process does not occur short circuit, fire and other dangerous situations. Therefore, the cable should have high temperature resistance, flame retardant and other characteristics to ensure that it can remain stable and safe under a long period of high load work. Secondly, the cable needs to be able to withstand high voltage because electric vehicles require high voltage to charge. This means that the insulation of the cable should be good enough to prevent leakage and avoid safety accidents.
In addition, since electric vehicle charging cables require frequent unplugging and plugging operations, the cables also need to have high abrasion resistance. This ensures that the cable will not deteriorate in the harness and the core will not fall off after a long period of use, thus maintaining its good performance. The size of the cable is also an important factor to consider. The size of cables used for EV charging varies depending on the model and charging power, and choosing the right cable specification can ensure charging efficiency and safety. Generally speaking, vehicles with higher charging power need to choose thicker cables.
Finally, the cables also need to have the function of power transmission and communication transmission in order to interconnect between charging piles and electric vehicles, between electric vehicles and the power grid, and between charging devices. This requires the cable to have stable transmission performance to ensure a smooth charging process.
After 27 years of deep development in the field of electric vehicle charging, OMG' has become an excellent international enterprise, dedicated to providing safe and efficient electric vehicle cable solutions for global users. Our product footprint covers more than 40 countries and regions, serving major automotive and well-known connector companies.OMG' EV charging cables are certified by UL, TUV, CQC, DEKRA, IEC, EN. It is also characterized by softness, good handfeel, bending radius less than 5D; oil, acid and alkali, water, abrasion, tensile, crush, cracking, UV, stable color; good flame retardant properties; bending resistance of more than 50,000 times; and all the materials are in line with the RoHS 2.0 & REACH environmental protection standards, which ensures the safety, efficiency, and convenience of charging for electric vehicles.
New energy charging generally has three ways, portable charging, home-style charging and public charging piles, different charging methods are suitable for different scenarios and charging needs. But no matter which charging mode, the pursuit of charging reliability is the top priority. Electric vehicle charging cables are used to connect electric vehicle charging devices with the charging infrastructure, thereby transmitting power to the electric vehicle, and are equipped with a certain number of signal lines, control lines, power supply auxiliary lines, etc. to ensure that the entire charging process is accurately controlled and operated in a safe and error-free manner. Charging cables are generally used in charging stations, parking lots, hotels, neighborhoods, garages and other areas, and portable charging cables can be placed in the car. Charging cable as an important carrier of power transmission, for different charging modes need to choose the appropriate cable to better ensure the efficiency and safety of charging. Portable charging and home charging generally use alternating current (AC), which is slower to charge, while the majority of public charging piles use direct current (DC), which focuses on the efficiency of charging. As home chargers are usually installed and used by individuals, they have higher safety requirements. Therefore, the cables used in home charging piles undergo strict safety certification and are waterproof, high temperature resistant and fireproof. In addition, the cable length of home chargers is generally longer to accommodate different parking locations. Cables used in public charging piles, on the other hand, require greater durability and stability. Because public charging piles are used more frequently, the cables need to withstand more plugging and unplugging and the influence of the external environment. Therefore, the cables used in public charging piles are made of more wear-resistant, pressure-resistant and corrosion-resistant materials to ensure a long service life and stable charging effect. OMG' has been developing in the field of automotive charging cables for many years, putting customers' needs and experience in the first place, and has been committed to providing new energy charging application technology solutions to meet the practical applications.OMG' charging cables are soft and feel good, with a bending radius of less than 5D; they are resistant to oil, acid and alkali, water, abrasion, tensile, and crushing. Resistant to cracking, UV, stable color; good flame retardant performance; bending resistance of more than 50,000 times; all materials comply with RoHS 2.0 & REACH environmental standards. And we focus on industry certification, in addition to the Chinese standard also meet the international standards of Europe, America, Japan and other international standards, to serve the global electric vehicle charging market.
Liquid Cooled Charging Cables are electric vehicle charging cables that utilize liquid cooling to achieve high-speed charging. These cables feature a 500A current rating and a 1000V voltage rating for charging speeds up to 500KW.
As a bridge connecting the pile and the vehicle, the charging cable briefly introduces the characteristics and differences between TPU and TPE. The English name of TPU is the abbreviation of thermoplastic polyurethane. The main characteristics of TPU are: a wide range of hardness, and with the increase of hardness, its products still maintain good elasticity and wear resistance, high mechanical strength, outstanding cold resistance, good processing performance, oil, water and mold resistance, and good recovery and utilization. Under the condition of high hardness, the elastic loss of TPE is greater than that of TPU. TPE English name is the abbreviation of thermoplastic elastomer, which means thermoplastic elastomer. It has the characteristics of environmental protection, non toxicity, safety, wide hardness range, good coloring, soft feel, weather resistance, fatigue resistance, high temperature resistance and so on. It can be recycled and reduce costs. At present, the insulation and protection materials of automobile harness with temperature grade of 105 and below are mostly PVC materials. PVC materials for domestic automobile harness often have some disadvantages, such as rough extrusion surface and poor low-temperature performance. In view of this, combined with the special environment of automobile harness (such as narrow space, poor heat dissipation, frequent mutual friction, etc.), special requirements (thin wall, high-speed extrusion, etc.) and cost control requirements, it is necessary to study the PVC material for automobile harness to further improve its performance.
EV charging cable usually refers to Mode 3 cable, which plugs into a wall box or charging station for an AC charge. It does not include an inner-cable control box, instead, it has two plugs at both ends, one for connecting into the electric vehicle and the other for an EV charger. Consumers are often required to bring their own Mode 3 cable to use public AC charging stations There are mainly two categories of charging cables, Type 1 to Type 2 and Type 2 to Type 2. provides both. Type 1 to Type 2 means one end of the cable is compatible with Type 1 inlet of the car while the other end suits for Type 2 outlet on an EV charger; Type 2 to Type 2 means one end of the cable is compatible with Type 2 inlet of the car while the other end suits for Type 2 outlet on an EV charger. We have two series of charging cables: MS series and WS series. Each series contains Type 1 to Type 2 and Type 2 to Type 2. The wire can be straight or spring. The length is usually 16 feet/5m by default. You may customize the length, color or wire kind of the cable, the color or logo pattern of the plug, and the box, sticker, tag or any other related aspects of the packaging as long as MOQ is reached.
TPE Insulation EV Cable Flexible Extension Cord For Electric Car Charger DC EVDC-RSSPS. HO7BZ5-F KAWEFLEX CHARGE EVC 450 750V AC Charging Cable Insulated EV charging cable type 2. Evc H07bz5-F 450 750V EV Charging Cable Insulated EV charging cable type 2. FT2 HWATEK EV Charging Cable E473281 EVE 2Cx8AWG 1Cx10AWG 2Cx18AWG 600V
1. Transmission capacity of charging cable: The transmission capacity of charging cable directly affects the charging speed of fast charging. Fast charging usually adopts DC charging mode, which requires high charging power. Therefore, charging cables need to have sufficient conductivity to stably transmit high power. OMG' focuses on providing electric vehicle charging cable solutions, and selects high-quality charging cable materials and appropriate cross-section area of wires according to the actual demand, which can reduce the resistance of the cable, improve the charging efficiency and realise fast charging. 2. Durability of charging cables: During fast charging, charging cables are subject to high currents and frequent plugging and unplugging operations, so their durability is critical. Cables with poor durability are prone to damage or overheating, thus affecting charging effect and safety. In order to improve the durability of charging cables, OMG' puts the use of high-quality materials and structural design into production, increasing the tensile strength and abrasion resistance of the cables, as well as paying attention to the correct operation and maintenance in the process of use. 3. Temperature management: During fast charging, the charging cable and connector may generate a certain amount of heat, which requires effective temperature management. Excessive temperature will affect the conductivity and safety of the charging cable, and even lead to potential safety hazards. Therefore, charging cables should have good heat dissipation performance, and OMG' improves the temperature management capability by optimising the heat dissipation structure and increasing heat dissipation materials. Our liquid-cooled charging cables utilise liquid-cooling technology to incorporate a liquid-cooling circulation system inside the cable, and a structural form that allows the cooling system and charging system to co-exist and function together through a sealed circulation connection inside the charging gun. This allows the cable to maintain a low and constant temperature during the charging process, overcoming the thermal damage caused by heat generation to the charging gun, charging cable and charging pile, thus increasing the DC charging current. 4. Safety considerations: charging cable as an important link in the transmission of electricity, safety is a factor that can not be ignored. OMG's design and manufacture of charging cables, follow the relevant safety standards and norms, cables are in line with the European standard, the American standard, the Japanese standard, the Chinese standard and other standards in the industry, to ensure that the cable's insulation and voltage resistance, to prevent electric shocks and fires and other safety issues occurring.
Cheapest Electric Vehicle Charging Cable
Flat Cable M&P is able to support a full line of flat cable and flat ribbon cable for electronic applications. Providing both power and data transmissions, flat cables are mainly used for internal connections within the equipment. They are available in a wide range of configurations to accommodate different connection and data transmission requirements and the range of sizes of the equipment using the cables. Flat cables provide consistent performance due to their layout and the spacing between the cables and are lighter, thinner and more flexible than other cables. Features of Our Flat Cables & Wire * Flat, ribbon and twisted configurations, with different levels of flexibility. * Shielded or jacketed cable to reduce signal interference. * Range of pitches and pin configurations to accommodate the application requirements. * Easy to fasten with clamps, adhesive, and tape. We provide custom services, including marking, kitting and custom cable design to provide you with a custom solution for your cabling application. Contact us to find out more about Flat Cables and Wires.
As a dedicated provider of single-phase EV charging cables, we offer a robust Type 2 solution engineered to enhance your electric vehicle charging experience. Our cables support a powerful 32A and 250V, delivering efficient and reliable charging performance. Available in customizable lengths to meet your specific needs, we offer tiered pricing options to fit various budgets. With an IP55 rating for water and dust resistance, our cables are suitable for both home and outdoor use, ensuring dependable performance in diverse environments.
