OMG' EV cable features:
1. Conforms to the standards for cables in each region.
2. Technological innovation. Liquid-cooled high-voltage cables and liquid-cooled charging cables can well help electric vehicles realize efficient and safe charging.
3. In addition to regular products and specifications, we can customize EV charging solutions according to customer specific needs.
4. Don't worry about the price. Our price and quality will satisfy you.
Nowadays, electric vehicles are very common in society. Especially in recent years, new energy electric vehicles have made a breakthrough in sales and even have the opportunity to surpass traditional fuel vehicles. Compared with fuel vehicles, electric vehicles are special, with the characteristics of high voltage and high current. They are usually equipped with power supply systems with more than 300V and current of more than 200A. This is completely different from the traditional car only equipped with 12 / 24V power supply system. The safety measures of high-voltage distribution box, high-voltage line and connector of electric vehicle have become the safety aspects that need to be paid attention to. High voltage line of electric vehicle refers to the component of connecting circuit formed by punching copper contact terminal (so-called connector) and wire (cable) after crimping, wrapped with plastic compression insulator or external metal shell, etc. In terms of function, there are two kinds of power lines carrying the power of driving actuator (actuator) and signal lines transmitting sensor input commands. Power lines are divided into low-voltage harness and high-voltage harness. The traditional connector equipment has been difficult to meet the requirements of high current and high voltage. The connector of electric vehicle must be a high-power connection product. If it does not meet the requirements, the electric vehicle fire accident is inevitable. Electric vehicle connectors must be automotive grade products, and industrial grade products do not meet the requirements. The main indicators include IP grade, insulation grade, low resistance, error proofing and locking function. So, is electric vehicles safe? Analysis on safety technology and measures of high voltage devices is electric vehicle safe or not? Analysis of safety technology and measures for high voltage devices: high voltage harness is the cable between the connectors in the electric vehicle and is a very key connector to support the safe operation of the whole vehicle. First, it is required to be shielded, have IP grade, prevent overheating or combustion. The vehicle is used in a harsh environment. If it does not meet the requirements, it is the most prone to spontaneous combustion. Therefore, electric vehicle high-voltage line plays an important role, and the quality of electric vehicle high-voltage line is very important. #omgevcable
OMG's in-vehicle high-voltage cables are manufactured in accordance with the international standard ISO 19642 and are certified by E-MARK, a certification system for vehicle components and system parts issued by the Economic Commission for Europe (ECE), which imposes stringent requirements on safety and environmental protection and applies to the whole world, including non-European Union countries. Products that have passed this certification are recognised by ECE member countries in terms of quality and are more accepted by the European market. OMG's ISO 19642 high voltage cables are rated between -40 +(125 , 150 ), the insulation material is XLPE, and all the materials used are in accordance with RoHS 2.0 & REACH environmental standards. It is not only soft, abrasion-resistant, oil-resistant, acid and alkali resistant, but also has excellent anti-cracking properties and electrical conductivity, and the temperature rise of the conductor under the rated current in room temperature test does not exceed 30. In addition, the cable flame retardant grade VW-1, and in -40°C/4H low-temperature winding test, the cable surface does not crack, no cracks, can pass the thermal overload of the cable temperature resistance grade +50 , has a better flame retardant properties and high and low temperature resistance, to achieve the cable to withstand the use of various types of environments in the car. OMG' has the R&D spirit of "Green Innovation", and has been deeply cultivating in the field of new energy vehicle cables for many years, with experienced and mature team and technology. Our high-voltage cables can be used as the main carrier of electric vehicle power output, providing high-voltage power supply to ensure the performance and safety of the whole vehicle.
High-voltage wire harness material: high-voltage wire, also known as high-voltage cable. Product description: The car wiring harness is the main body of the car circuit network, equivalent to the "artery" of human blood circulation, and the carrier of the car circuit. Of course, it is also the bridge and link of automotive electrical components, and the nervous system for automotive power and signal transmission and distribution. The high-voltage wiring harness can be configured in the internal wiring harness and the external wiring harness of the electric vehicle according to the voltage level. Application: It is mainly used for the signal distribution of the wiring harness inside the distribution box, transmits electric energy efficiently and with high quality, and shields the external signal interference. The high-voltage connection system consists of high-voltage wiring harnesses and connectors. AC/DC, DC charging ports, power motors, high-voltage wiring harnesses, inverters, power batteries, high-voltage boxes, electric air conditioners, etc. all require connectors; Therefore, the high-voltage wiring harness is the neural network of the high-voltage system of the new energy vehicle and is very important. The composition of high-voltage wiring harness: connectors, terminals, wires and cables, positioning clips (coverings), tapes, heat shrinkable tubes, bellows (seals), sealing plugs, plugs, electrical test labels, etc. According to the voltage level: 600V, 1000V, 1500V, 3000V; According to the temperature grade: 125, 150, 180, 200; According to insulation performance: thermoplastic insulation and thermosetting insulation; According to shielding type: shielded cable and unshielded cable; According to the number of insulating cores: multi-core cable and single-core cable; Cable squares: 1.25, 2, 2.5, 3, 4, 5, 10, 16, 25, 35, 50, 70, 95, 120, etc.
Whether it is a hybrid electric vehicle or a pure electric vehicle, high-voltage cables are required inside to withstand some extreme current loads. The environment inside the vehicle is harsh, and all electrical, thermal and mechanical properties of the high-voltage cables are required. Application areas: Wiring for pure electric and hybrid vehicles (electric forklifts, electric buses, electric trucks, etc.) for powertrain, auxiliary power connections. characteristic: 1. The OMG high-voltage cable has a low bending radius, which can meet the automotive environment with small wiring space. The radius is small, but it is still strong and durable. 2. Reliable insulation resistance is the most basic insulation index for electrical equipment and electrical lines. 3. Excellent sealing performance to ensure product safety 4. High-performance cross-linked XLPE, using irradiation cross-linking technology, the product is resistant to high and low temperatures, corrosion resistance and crack resistance. Advantage: 1. Environmental Requirements: Compliant with RoHS and REACH. Best flammability performance 2. Temperature range 3. We have been deeply involved in the cable industry for 16 years and can produce the specific cables you need, while developing customized cable solutions to meet application requirements. Our high-performance cable solutions are tested for quality and compliance in the Cable Lab. Instead of choosing an off-the-shelf cable, contact a design expert to ensure your cable solution meets all your expectations.
Excellent quality Each metre of cable contains OMG''s relentless pursuit of technology and strict control of safety. The use of high-strength insulating materials ensures the safety of the charging process; the well-designed shielded and unshielded structure meets the needs of different occasions; and the small bending radius design makes the operation more flexible and convenient. In addition, OMG' cables have passed the VW-1 level flame retardant performance test and many international certifications, including European, American, Japanese and Chinese standards, allowing them to be used all over the world. Fair price We understand that high quality products should not be accompanied by high prices. Therefore, OMG' always insists on reasonable pricing so that every user can enjoy a cost-effective product experience. Our pricing system is transparent and fair, and we insist on providing our customers with high-quality electric vehicle charging solutions at lower prices. Environmental Commitment OMG' is not only concerned about the performance of the product, but also a brand responsible for the environment. All materials we use are RoHS 2.0 and REACH compliant, and we are committed to reducing the environmental impact of our production process, while ensuring that every product you use is an environmentally friendly choice. Customised Service We understand that every user's needs are unique and therefore offer customised charging cable solutions to meet your specific usage requirements. Whether you need a specific length, a specific interface type or a special performance cable, OMG' has the answer. Choosing OMG' EV cables is choosing a reliable partner to enjoy a safe, efficient and environmentally friendly charging experience that makes charging easy. Learn more by consulting our cable experts:
OMG' European standard AC charging cables are manufactured with reference to EN 50620:2017 and IEC 62893-3:2017 dual standards, and DC charging cables are manufactured with reference to IEC 62893-4-1:2020 standards, and are certified by DEKRA and TUV. AC charging cables also include spring cable series, providing more choices for charging application scenarios. The environmental factors in charging cable applications are complex and varied, and it is difficult to avoid frequent stretching, bending or crushing of cables by vehicles during use. This requires charging cables to have special properties such as oil and water resistance, acid and alkali resistance, high and low temperature resistance, UV resistance, etc. and mechanical properties such as resistance to extrusion, bending and dragging, etc. OMG' has strict technical requirements for its products, and the electrical properties, structural dimensions, insulating properties, sheaths, and finished products of the European standard charging cables have gone through a series of well-established tests, to ensure the safety and reliability of the products. As an outstanding international company, OMG' provides each customer with electric vehicle charging cable solutions that meet their actual needs, thanks to its experienced technical team and its high demand for product quality.
TUV certified AC spring charging cable Reference standard: EN50620 IEC62893 Certificate No.: R 50436193 0002
The UL62 flexible cable standard , the insulation materials specified in the standard include polyvinyl chloride (PVC), thermoplastic elastomer (TPE), polypropylene (EPR) and other materials, and the sheath material includes PVC, chlorinated polyethylene (CPE) ), TPE and other materials, the materials and models in the standard are EVE, EVJE, EVJT, etc., and the specific structural parameters are mostly consistent with UL cable products. The standard is relatively broad, and there are no strict restrictions on materials and structures, as long as they can It is enough to meet the basic performance requirements of the charging cable. TUV electric vehicle charging equipment cable, the standard stipulates the use of IEC 60228 class 6 conductors, the insulating material sheath material includes ethylene propylene rubber (60 ) or the same elastic material, thermoplastic elastomer (90 ), ethylene propylene rubber (90C), thermoplastic elastomer (90C), cross-linked polyolefin and other materials, sheath materials include neoprene or equivalent materials, thermoplastic elastomer (TPE), polyurethane finger, cross-linked polyolefin and other materials, specifications There are clear regulations from 1-16mm2 (2-5 cores). The two standards are similar in that TPE can be used for insulation and sheathing materials, and the TUV standard is relatively stricter in some aspects. For more information on cables related to certification standards, please visit the OMG official
As a bridge connecting the pile and the vehicle, the charging cable briefly introduces the characteristics and differences between TPU and TPE. The English name of TPU is the abbreviation of thermoplastic polyurethane. The main characteristics of TPU are: a wide range of hardness, and with the increase of hardness, its products still maintain good elasticity and wear resistance, high mechanical strength, outstanding cold resistance, good processing performance, oil, water and mold resistance, and good recovery and utilization. Under the condition of high hardness, the elastic loss of TPE is greater than that of TPU. TPE English name is the abbreviation of thermoplastic elastomer, which means thermoplastic elastomer. It has the characteristics of environmental protection, non toxicity, safety, wide hardness range, good coloring, soft feel, weather resistance, fatigue resistance, high temperature resistance and so on. It can be recycled and reduce costs. At present, the insulation and protection materials of automobile harness with temperature grade of 105 and below are mostly PVC materials. PVC materials for domestic automobile harness often have some disadvantages, such as rough extrusion surface and poor low-temperature performance. In view of this, combined with the special environment of automobile harness (such as narrow space, poor heat dissipation, frequent mutual friction, etc.), special requirements (thin wall, high-speed extrusion, etc.) and cost control requirements, it is necessary to study the PVC material for automobile harness to further improve its performance.