Ev High-Voltage Cable

Firstly, the high-voltage cables of new energy vehicles generally match the voltage level of the battery pack. According to the design of the vehicle's electrical system and voltage requirements, the appropriate voltage level is selected, for example, common high-voltage cable voltage levels are 500V, 800V and so on. Secondly, the rated current of the high-voltage cable should be able to meet the charging and driving requirements of the electric vehicle. According to the power and charging requirements of the vehicle, select the high-voltage cable with sufficiently large rated current capacity to ensure charging efficiency and driving performance. The insulation material of the high-voltage cable should have good insulation and high temperature resistance to prevent current leakage and short-circuit accidents. Commonly used insulating materials include polypropylene, polyethylene and cross-linked polyethylene. According to the use environment and temperature requirements of the vehicle, choose the appropriate insulation material. In addition to this, high-voltage cables are subject to friction, extrusion and environmental climate during use. Therefore, high-voltage cables with good abrasion and weather resistance should be selected to extend their service life and reliability. When selecting high-voltage cables, it is important to choose the appropriate length of high-voltage cable according to the design and layout of the vehicle and to ensure that the connection method and connectors meet the requirements of the vehicle system. Suitable lengths and connections simplify the installation process and increase the reliability of the cable. It is important to ensure that the cables comply with relevant safety certification standards and regulations, such as national or regional product certifications, International Electrotechnical Commission (IEC) standards, etc. These certifications guarantee the quality and safety performance of high-voltage cables. OMG' specialises in the field of research and production of cables for electric vehicles, and has passed the ISO 9001:2015 and IATF 16949:2016 system certification.OMG' in-vehicle high-voltage cable products implement ISO6722-1, ISO6722-2, ISO14572, LV216, ISO19642, UL758 (UL3820\UL30088) and other international standards. Conductor materials are available in a variety of conductor types such as bare copper, tinned copper and aluminium alloys, and cable solutions can be tailored to meet specific customer needs. Contacting our cable engineers will help you make a better selection

The standards for high voltage cables for electric vehicles cover a number of aspects to ensure that the cables can work safely and stably in high voltage and high current environments. Here are some interpretations of the standards for high voltage cables for electric vehicles: Voltage Requirements: According to the voltage level of electric vehicles, the rated voltage of the whole vehicle is usually DC1000V or AC660 V. The rated voltage of the high-voltage wiring harness shall be slightly higher than the rated voltage of the whole vehicle, so as to ensure that it can work stably under all kinds of working conditions. Voltage resistance: The cable should be able to withstand high voltage testing to verify its dielectric strength. In the case of the harness and components off, the harness to the car body should be able to withstand a certain voltage and frequency of the test, without breakdown. Insulation resistance: Insulation resistance is an important indicator of the insulation performance of cables. According to the standard, the insulation resistance of the cable should be greater than a certain value under a specific test voltage to ensure that the cable will not leak or short-circuit when working. Salt spray requirements: the cable should also pass the salt spray test to verify its corrosion resistance in harsh environments. After a certain period of time in the salt spray test chamber, the cable should be able to work normally without performance degradation or appearance damage. In addition, the standard for high-voltage cables for electric vehicles also involves the structural design, material selection and manufacturing process of the cable. The conductor cross-section, conductor materials, insulation materials, shielding layer, etc. of the cable need to meet the relevant requirements to ensure the performance and safety of the cable. Overall, standards for high voltage cables for electric vehicles are key to ensuring that cables can work safely and stably in high voltage and high current environments. These standards not only cover the basic performance requirements of the cables, but also include the testing requirements of the cables under various extreme conditions to ensure that the cables can meet the needs of electric vehicles in actual use.OMG' is certified by the ISO 9001:2015 and IATF 16949:2016 systems, and OMG' in-vehicle High-voltage cable products implement international standards such as ISO6722-1, ISO6722-2, ISO14572, LV216, ISO19642, UL758 (UL3820\UL30088), etc. It also widely produces Chinese standard products mainly based on QC/T1037, and on the basis of which, it also introduces enterprise standards which are higher than the industry standards. In addition can also widely produce some customized products. Conductor materials include bare copper, tinned copper and aluminum alloy.

1. High transmission efficiency: Multi-core high-voltage cables can provide higher power transmission efficiency, effectively reduce energy loss, and improve charging efficiency and driving range. Its multi-core design can realize higher power transmission under the premise of ensuring safety, meeting the needs of fast charging and high power drive. 2. High space utilization: Compared with traditional single-core cables, multi-core high-voltage cables are able to transmit more power in the same space, reduce the number and volume of wiring harnesses, improve the overall space utilization of the vehicle, and contribute to the flexibility and aesthetics of the vehicle design. 3. Strong system reliability: multi-core high-voltage cable adopts multiple transmission structure, even if part of the core line fails, it can still ensure the stability and reliability of power transmission, which improves the safety and stability of the whole electric vehicle system. 4. Wide adaptability: multi-core high-voltage cable can meet the needs of different types of electric vehicles for power transmission and signal control, providing customized power transmission solutions for different models of electric vehicles. At the same time, it can also provide greater expansion space for future automobile development. 5. Lightweight design: Multi-core high-voltage cable adopts advanced materials and structural design, with light weight and compact volume, which is conducive to reducing the overall weight of the vehicle, and improving the energy efficiency and driving performance of the vehicle. In summary, multi-core high voltage cables, as an important part of electric vehicles, have many advantages such as high transmission efficiency, high space utilization, high system reliability, wide adaptability and lightweight design, etc., which play an important role in promoting the development of electric vehicle technology and enhancing the performance of electric vehicles.OMG'AC600V/DC 900V (Multi-core shielded high voltage cable) Referring to QC/T 1037 standard production, focusing on safety performance testing, excellent physical and mechanical properties, overload resistance, suitable for transmitting a variety of signals or power control signals.OMG's mature R & D team and production technology, based on the customer's specific needs to provide high-voltage cable solutions for electric vehicles. In the future, with the continuous innovation and development of electric vehicle technology, multi-core high voltage cables are expected to play a more important role in the field of electric vehicles.

E-Mark certification for electric vehicle high voltage cables is a certification system implemented by the Economic Commission for Europe (ECE) for vehicle parts and components. The certification has strict requirements on the safety and environmental performance of the product, through the certified products in the quality of the ECE member states to get the recognition, so that it is easier to be accepted by the European market, you can increase the sales channels and market share of the product. For electric vehicle high-voltage cables, obtaining E-Mark certification means that their quality and performance have reached the recognized standards of the European market. Through a rigorous testing and auditing process, the certification body will conduct a comprehensive assessment of the electrical, mechanical and environmental performance of high-voltage cables, which helps to increase consumer trust in the product. At the same time, E-Mark certified high voltage cables are also required to meet certain environmental requirements, such as the use of materials that comply with environmental standards such as RoHS 2.0 and REACH. In addition, E-Mark certification also helps to enhance the image and competitiveness of the enterprise, but also a reflection of the product quality management system of the enterprise, which helps to improve the management level and operational efficiency of the enterprise, and can attract more customers and partners. The specific process of E-Mark certification usually includes the steps of certification application, data preparation, product testing, submission audit, factory inspection and certificate issuance. During the application process, companies need to prepare relevant technical data and samples, and prepare the certification data according to the requirements of the issuing country. The samples to be tested will be sent to the designated laboratory for formal testing, and the test report will then be submitted to the Ministry of Transportation of the issuing country for audit. The first application also needs to undergo a factory inspection to ensure that the production process and product quality comply with the standards. After the audit, the European national transportation department will officially issue the E-Mark certificate. OMG', as an international outstanding enterprise, is oriented to the global market.OMG' high voltage cables for electric vehicles are certified by E-Mark, and the products implement international standards such as ISO6722-1, ISO6722-2, ISO14572, LV216, ISO19642, UL758 (UL3820\ UL30088) and other international standards. Customized service is also available according to the specific needs of customers. The cables have good special and mechanical properties, and the conductor materials are of various types such as bare copper, tinned copper and aluminum alloy.

The selection of high-voltage cables for new energy vehicles should take into account factors such as the cable's conductivity, heat resistance, ability to withstand environmental impacts, and safety standards. The following are some specific recommendations: 1. Selection according to the temperature rise curve and conductor characteristics: - It is necessary to refer to the current-voltage values and consider the rated voltage and peak current. - Combine with the ambient temperature and the maximum permissible temperature of the insulator to select the appropriate cable cross-section area. 2. Apply the calculation formula: - Use the formula to calculate the required conductor cross-sectional area to ensure that the temperature rise of the cable does not exceed the permissible range at the rated current. 3. Consider the characteristics of the application occasions of the cable: - High-voltage cables are used to connect the charging port with the battery, inside the battery, the battery with the engine and other components, so it is necessary to consider the conditions of small wiring space, high current and high voltage, high and low temperature environment. 4. Meet environmental and safety requirements: - Choose cables that meet environmental and safety standards such as low-smoke halogen-free flame retardant to adapt to the harsh conditions such as salt spray, electromagnetic fields, oil and chemicals that may be encountered in the car driving environment. 5. Refer to commonly used standards: - Understand and follow the common standards for high voltage cables for new energy vehicles to ensure that the performance of the cables meets industry requirements. In summary, when selecting high-voltage cables for new energy vehicles, attention should be paid to the performance parameters of the cables to ensure that they can adapt to the complex in-vehicle environment and a variety of working conditions, while complying with the relevant safety and environmental standards.OMG', as an excellent international company, has been deeply engaged in the field of electric vehicle cables for decades and has an experienced team. You can contact our cable experts for detailed product data and professional advice to ensure accurate selection and cable reliability.

I. Excellent electrical conductivity: Copper stands out among many metals for its outstanding electrical conductivity. In high-voltage environments, copper-core cables provide efficient energy transfer with low energy loss, which is critical to improving the overall operating efficiency of electric vehicles. The high conductivity means that the cable can transmit the same amount of power in a smaller cross-sectional area, which reduces weight and saves space. II. Long-lasting durability:  The tensile strength and toughness of copper allows copper-core cables to excel when subjected to the mechanical stresses of everyday use. This durability ensures that the cable maintains its integrity even under harsh road conditions, reducing the number of repairs due to cable failures and enhancing the reliability of electric vehicles. III. Stable performance at high temperatures:  In the closed environment of an electric vehicle, the temperature may rise rapidly, especially during high load operation. Copper core cables are able to maintain their performance unaffected in high temperature environments, which ensures the stability and safety of power transmission under a variety of driving conditions. IV, resistance to corrosion:  due to its natural corrosion resistance, copper can resist the erosion of a variety of environmental factors, including humidity, salt and certain chemicals. This makes copper-core cables particularly suitable for use in electric vehicles with variable external environments, extending their service life and reducing maintenance costs. V. Environmentally friendly recyclability:  Copper is a highly recyclable material that can be reused almost indefinitely without losing its inherent properties. This fits in with today's growing concern for sustainability and environmental protection, making copper core cables the green choice for electric vehicle manufacturers. VI. Compatibility and Versatility:  Copper-core cables are easy to integrate with other electrical components, providing design flexibility and versatility. Whether in a small city car or a large commercial vehicle, copper core cables can be customized to meet a variety of electrical and space requirements based on different design needs. Copper-cored high-voltage cables are more than just a medium for transmitting electricity; they are a key driver in the evolution of electric vehicles towards greater efficiency, performance and environmental friendliness. As technology continues to evolve and the demand for sustainable materials increases, the benefits of copper-cored cables will be further enhanced, paving the way for the future of electric vehicles. OMG' is committed to providing professional electric vehicle electrical energy conduction solutions. Our products comply with a number of international standards and we can customize cables with different conductor materials according to customer requirements.

Nowadays, electric vehicles are very common in society. Especially in recent years, new energy electric vehicles have made a breakthrough in sales and even have the opportunity to surpass traditional fuel vehicles. Compared with fuel vehicles, electric vehicles are special, with the characteristics of high voltage and high current. They are usually equipped with power supply systems with more than 300V and current of more than 200A. This is completely different from the traditional car only equipped with 12 / 24V power supply system. The safety measures of high-voltage distribution box, high-voltage line and connector of electric vehicle have become the safety aspects that need to be paid attention to. High voltage line of electric vehicle refers to the component of connecting circuit formed by punching copper contact terminal (so-called connector) and wire (cable) after crimping, wrapped with plastic compression insulator or external metal shell, etc. In terms of function, there are two kinds of power lines carrying the power of driving actuator (actuator) and signal lines transmitting sensor input commands. Power lines are divided into low-voltage harness and high-voltage harness. The traditional connector equipment has been difficult to meet the requirements of high current and high voltage. The connector of electric vehicle must be a high-power connection product. If it does not meet the requirements, the electric vehicle fire accident is inevitable. Electric vehicle connectors must be automotive grade products, and industrial grade products do not meet the requirements. The main indicators include IP grade, insulation grade, low resistance, error proofing and locking function. So, is electric vehicles safe? Analysis on safety technology and measures of high voltage devices is electric vehicle safe or not? Analysis of safety technology and measures for high voltage devices: high voltage harness is the cable between the connectors in the electric vehicle and is a very key connector to support the safe operation of the whole vehicle. First, it is required to be shielded, have IP grade, prevent overheating or combustion. The vehicle is used in a harsh environment. If it does not meet the requirements, it is the most prone to spontaneous combustion. Therefore, electric vehicle high-voltage line plays an important role, and the quality of electric vehicle high-voltage line is very important. #omgevcable

With the rapid development and popularization of electric vehicles, aluminum core high voltage cables, as an important part of electric vehicles, have many advantages. In this paper, we will introduce the advantages of aluminum core high voltage cable for electric vehicles and its importance in the field of electric vehicles. Lightweight design: Aluminum-core high-voltage cables are lighter than traditional copper-core cables, which allows electric vehicles to reduce overall vehicle weight while improving energy efficiency. The lightweight design of aluminum-core cables helps to reduce the energy consumption of electric vehicles and extend their range. Excellent electrical conductivity: Aluminum core cables have good electrical conductivity and can effectively transmit high-voltage electrical energy. Compared with copper-core cables, aluminum-core cables have a slightly lower conductivity, but through optimized design and reasonable selection of conductor cross-sectional area, they can meet the charging requirements of electric vehicles. Good corrosion resistance: Aluminum core cables have good corrosion resistance and can resist the erosion of humidity, acid and alkali and other environmental factors. This enables aluminum core cables to maintain stable performance under various climatic conditions, extending the service life of the cables. Low resistance loss: Aluminum-core cables have a lower resistance than copper-core cables, which reduces energy loss during power transmission. This means that during the charging process of an electric vehicle, aluminum-cored cables are able to transfer power to the battery system more efficiently, increasing charging efficiency. Environmentally sustainable: the manufacturing process of aluminum core cables is relatively environmentally friendly, and the aluminum material can be recycled to reduce resource consumption and environmental pollution. At the same time, the lightweight design of aluminum core cables is also in line with the environmental protection concept of electric vehicles, reducing the carbon emissions of the entire vehicle. These advantages make aluminum core cables an important choice in the field of electric vehicles, providing strong support for the performance and reliability of electric vehicles. With the continuous progress and innovation of technology, it is believed that the application of aluminum core cables in the field of electric vehicles will be further expanded and improved.

In the field of power transmission, high-voltage cables are an indispensable component. The selection of insulation materials for high-voltage cables is crucial for power transmission. In this paper, we will focus on the common insulation materials and their characteristics of high-voltage cables, and analyze the advantages and disadvantages of different types of insulation materials by comparing and contrasting them, and make an in-depth analysis from the perspectives of material properties and applicable scenarios. First, let's take a look at polyvinyl chloride insulated power cables. As a common insulating material, PVC has good heat resistance and corrosion resistance, and is suitable for power transmission under various environmental conditions. The nominal thickness of its insulation can also effectively prevent current leakage and improve the safety of the cable. However, PVC insulated power cables also have some disadvantages, such as easy deterioration in high temperature environments, and need to be replaced periodically to ensure the stability of power transmission. Another common insulating material is cross-linked polyethylene. Compared with PVC, cross-linked polyethylene has higher heat and voltage resistance and is suitable for high-voltage power transmission. Its insulating properties are stable, and it is not easy to deteriorate in long-term use, making it an excellent insulating material. However, cross-linked polyethylene is relatively expensive and needs to be selected according to specific scenarios. When selecting insulation materials for high-voltage cables, various factors need to be considered according to the actual power transmission scenario. The properties and application scenarios of different insulating materials differ significantly, so it is crucial to choose the right insulating material. Only after a full understanding of the advantages and disadvantages of various insulating materials, and according to the specific needs to choose, can ensure the safety and stability of power transmission. In summary, the selection of insulation materials for high-voltage cables has an important impact on power transmission, and it is crucial to choose the right insulation materials for different scenarios. Only by choosing under a professional, objective and analytical perspective can we ensure the smooth progress of power transmission. We hope that this article can help you better understand the insulation materials of high-voltage cables and provide some reference for the development of the power transmission field.