Polypropylene Pleated Filter Cartridge

Polypropylene Pleated Filter Cartridge

Description
The Polypropylene pleated filter cartridge or PP Filter Cartridge is constructed with a high surface area polypropylene media(PP microporous membrane) for low initial pressure drop, high dirt holding capacity.It is an efficient membrane prefilter and can act as a final polishing filters for numerous fluid refining processes. The filter cartridges are constructed with heavy duty molded cage which enables it to withstand high pressure drop.

Features
1 Micron ratings from 1 to 100 �¼m â?? broad application range
2 Polypropylene construction â?? inert to many process fluids(High chemical compatibility)
3 Various gasket/O-ring materials for you to choose to fulfil your different needs
4 Heavy-duty molded cage â?? high structural strength
5 Thermally welded construction.
6 PP microporous membrane provides high filtration performance and long service life

Application
1 Prefiltration in chemical industry
2 Prefiltration in pharmaceutical industry, the processing of injections
3 Prefiltration in food and beverage industry

The large diameter geometrical design of polypropylene pleated high flow filter cartridges enlarge surface filtration area, high dirt holding capacity to save the quantities of filter cartridges, high flow rate when filtration efficiency exceed 99%. Pleated high flow filter cartridges are wide range of chemical compatibility and applications, the ideal option for industrial high flow water filtration system to protect RO membrane.

Description
PES Cartridges are made up of Polyethersulfone with uniform pore distribution to ensure maximum performance in bacterial retentions. It's upstream &downstream polyester support ensures complete resistance to pressure shocks. Polyethersulfone membrane is hydrophilic in nature, hence it allows easy integrity testing for all applications where daily controls are required. The membrane possesses broad chemical compatibilities & contains no surfactants. And it can provide absolut rating to fulfil the most demanding filtering requirements, widely used for sterile filtration in Active Pharmaceutical Ingredients production.

Features:
1.Excellent hydrolytic stability & chemical compatibility.
2.Specific pore size distribution for full bacterial retention.
3.End caps and connectors are sealed by thermal bond, free from binder.
4.Low pressure drop and high flow rate.
5.Absolute rated.
6.Autoclave or in situ steam sterilization features.
7.100% integrity test is acceptable.

Application
1.LVP and SVP sterilization filtration. 
2.Biological products sterilization filtration.
3.Beverage & wine sterilization filtration.
4.Freeze dried powder sterilization filtration. 
5.Pure water & mineral water sterilization filtration. 
6.High purity chemical reagent sterilization filtration.

PP PLEATED CARTRIDGE FILTER

Main features:

High flow rate with low pressure drops;
High particle removal efficiency;
Easy installation, replacement and maintenance;
Long service life.


Specifications & technical data

Material membrane: pvdf
Core: polypropylene/sus304l
O ring/gasket: silicone/viton/tev/epdm
Specifications: pore size (um): 0.20, 0.45, 0.80, 1.00, 3.00
Outer diameter(od): 68mm / 70 mm (can be decided by client)
Length (inch): 10, 20, 30, 40
Endcaps: doe, soe (code2, code3, code7, code8)
Technical data: effective filtration area (10"): y0.6 m2
Normal working temperature:
Max. Working temperature: 90
Max. Differential pressure: 4.2 bar
Ph value: 1-13
Sterilization method: autoclaving within 30 minutes
Water flow rate with different pressure see the chart
Test: 100% integrity test :25 y95% ethanol
0.2um¡y0.70 bar; 0.45um¡y0. 50bar

Applications: (mainly for winery, chemical and electronical inudstry )

Bacteria removal for winery industry;
Gas filtration for electronic industry, biological engineering, precision mechanical industry;
air filtration in aseptic packing industry;
ozone filtration for mineral water and purified water;
bacteria removal filtration for all kinds of organic solvent.


Complete test (minimum bubble point )

0.2um >=0.07mpa
0.45um>=0.04mpa

Specifications:
Material: PES (Polyether Sulphone)
Pore size: 0.05um, 0.1um, 0.20um,
0.45um, 0.65um, 0.8um, 1.2um
Length: 5inch, 10inch, 20inch, 30inch, 40inch
END CAP Configuration:
1. Code 3 (222 Flat) 2. Code 8 (222 Fin)
3. Code 2 (226 Flat) 4. Code 7 (226 Fin)
5. DOE
O-RING:
1. Silicone 2. VITON
3. EPDM 4. TEV
Remark: Customization is available upon request.

Features:
1. The membrane stack consists of imported PES filter membrane and deflector layer, and possesses superior properties and chemical-resistance.
2. Hydrophilic membrane, with uniform pore size and high pore volume
3. High flowing rate and particle retention rate
4. Manufactured in Cleaning Room
5. Possess superior performance of high-temperature resistance and acid& alkali resistance
6. Each cartridge filter experience 100% integrity test as well as flush with super pure water

Applications:
1. Sterilization filtration in pharmaceutical and biological industry
2. Sterilization filtration for drinking water, beverage, wine and various liquids
3. Terminal filtration and point-of-use filtration for high pure water and deionized water
4. Purification filtration for various chemical raw material and medicament
5. Much finer pre-filtration



Packing:
10inch: 24pcs/ctn (65x42x28cm)
20inch: 15pcs/ctn (65x42x28cm)
30inch: 15pcs/ctn (89x42x28cm)

Customized connector pleated sintered filter cartridges are filter elements that are made of stainless steel wire mesh or sintered metal fiber felt. The filter cartridges are formed by sintering at the contact points of the wire mesh, creating a porous filter cylinder with high surface filtration performance. The cartridges feature a pleated design, providing a larger filtration area and strong dirt-holding capacity. They can be provided with double-open ends or single-open ends, often accompanied by threaded end gaskets (such as O-rings) to reduce friction.

Specifications
Material: Stainless steel 304/316L or other special alloys
Filtration precision: 1-300 microns
Porosity: Up to 90%
Length: 99-1490 mm
Diameter: 35-80 mm
Operating temperature: -200�°C to 600�°C
Cleaning methods: Backwashing, ultrasonic cleaning
Connector: As per drawing requirements

Features
High dirt-holding capacity: The pleated design provides a larger filtration area, allowing the filter cartridge to efficiently capture and retain dirt, extending its service life.

Corrosion resistance: The filter cartridge is made of stainless steel throughout, exhibiting excellent corrosion resistance and suitable for filtering various corrosive media.

High strength and stability: The filter cartridge possesses high strength and stability, capable of withstanding high pressure and harsh operating conditions, ensuring reliable operation of the filter.

Multiple filtration grades: Different filtration grades of filter cartridges can be provided to meet various particle size filtration requirements.

Easy to clean: Pleated sintered filter cartridges can be cleaned through various methods, including backwashing, reverse flow, and ultrasonic cleaning, while still maintaining high filtration efficiency after cleaning.
Applications
Chemical industry

Oil and gas industry

Food and beverage industry

Pharmaceutical industry

Electronics industry

Automotive industry

Other industrial applications