Mould Oscillation and Deflection Detection Instrument
Overview
The mold is a device that shapes the cast product in continuous steel casting, and it is also the core equipment and key technology of continuous casting machine. The main function of the mould oscillation deflection detection instrument is to detect the the mould oscillation table s oscillation frequency, amplitude, deflection rate, phase, oscillation trajectory curve, etc. Through the detection and adjustment of the detection instrument, the mold moves along the outer arc of the continuous casting machine according to the given amplitude, frequency and waveform deflection characteristics.
The actual oscillation parameters of the mold oscillation table during the operation and production process and the process parameters of the cast products cannot be effectively known without the data detection of the mold deflection detection instrument, so that the operator cannot adjust the mould s production process parameters in real time according to the real-time situation of the on-site production.
The continuous casting mold deflection detection instrument independently developed by our company is suitable for various molds such as slab, square billet, round billet and shaped billet. The system obtains the process parameters such as actual oscillation holographic parameters and negative slip amount of the oscillation table by effectively detecting the movement of the mold. The technicians can formulate the control strategy of the mould according to these actual parameters, and improve the output and quality of the product within a safe and reliable range.
The structure of the instrument
Continuous casting mold oscillation and deflection detection instrument is mainly composed of sensor system, sensor signal conditioning circuit, power supply circuit, synchronous data acquisition module, communication cable, and software data analysis system.
There are three axial acceleration sensors installed in the mold oscillation and deflection detection instrument, one of which is to detect the vertical oscillation signal (Y axis), and the other two are to detect the horizontal oscillation signal (X and Z axis). The signal obtained by the sensor is processed by the preprocessor and the preprocessing module. The oscillation signal and sensor status signal will be filtered and normalized, sent to the synchronous data collector for digitization and feature extraction, and the data is analyzed and processed by the master computer software to obtain various oscillation parameters and process parameters required by users.
http://www.foreways.net/Product.asp?base_id=1&second_id=1020 http://www.foreways.net/p_dis.asp?id=574 Dongguan Shengwei Plastic Products Co.,Ltd is a private high-tech enterprises, which is a set of plastic mould design and manufacture, injection molding, assembly, products R&D and sales as one. The company is located in Humen Town, Dongguan, China, where enjoys the convenient transportation conditions and advanced manufacturing bases. Shengwei was established in 2003. After more than ten years of development, it has grown into a complete supporting large-scale factory. the factory has adopted full-automatic dust-free workshop, advanced and complete manufacturing facilities, has strong technical force. Occupy area 12,000 square meters, more than 200 employees, 90% of them has experience over 10 years. Shengwei has advanced equipment for making mold, plastic injection molding, automatic dust-free spraying workshop, as well as advanced measuring testing equipment laboratory. Shengwei has various levels CNC processing centers, EDM machines, Sodick low speed wire cutting, deep hole drilling machine, milling machines, lathes, grinders, CMM etc. From 35 tons to 1000 tons, there are more than 30 high precision single-color, double-color and special injection moulding machines.
26 years experience of mould design and molds making! 600staff in total, 40-50 mould design engineers. ISO9001:2008 certificated! Attached are only some examples of the products that we can make. Actually we can make all kinds of plastic injection molds and plastic components. 320*250*180.
Gas Dew Point Detection Instrument/Trace Water Content Tester Transformer Oil Tester Application: Dew point uses imported alumina or polymer film capacitive dew point sensor. It measures the trace moisture content in various trace gases. It is suitable for some online analysis occasion where the moisture content control requirement is quiet strict such as petrochemical, natural gas, industrial gas, semiconductor industry, drying industry, food industry, power industry, machinery manufacturing, air separation industry, and pharmaceutical industry. dew point tester Feature Portable design:light,portable,convenient to use. Rapid measurement:when start work,it takes a short time on measurement,and get the humidity value. Low gas consume:it just consume 2L(101.2kPa)in a test. Self-locking joint:the self-locking joint is imported from Germany,safe,reliable,leakproof. Data memory:high-capacity design,save up to 50 test data. Legible display:dew point,Micro moisture(ppm),ambient temperature,ambient humidity,time,date,battery,etc,can be read from the LCD. RS232 port:can be connected with serial printer,carry on data printing. Built-in power supply:built-in 4Ah rechargeable lithium battery,it can work continuously at least 10 hours. dew point tester Specification dew point Ranges -60 ~+20 Accuracy ±1(-60~+20) Test time(+20)
Delivery:4 weeks Wood case
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BPS-K600 Continuous Casting Mold Breakout System Overview: The BPS-K600 continuous casting mould breakout prediction system artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement Support communication protocol: Industrial Ethernet Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps
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Services: Support and maintenance
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