Rotary Kiln Supporting Roller

Rotary lime kiln is the main equipment of lime production line. It is widely used for many industries like metallurgy, chemical industry, building refractory materials, environmental protection, etc. The rotary kiln consists of cylindrical shell, supporting roller, supporting device of thrust roller, driving unit, moveable kiln head, sealing device on the tail of kiln, coal dust pipe device, etc., the kiln body has a certain tilt angle with level. The whole kiln body is supported by the roller supporting device, and it is also equipped with thrust roller device to control the up and down movement of the kiln body.

As a new type of environmentally friendly materials, ceramic is widely used in petroleum, construction, chemicals, sewage treatment and other industries. Rotary kiln is the key equipment of ceramic calcining system. Its performance will directly affect the quality and cost. For the different characteristics and requirements of the traditional calcining ceramic materials, we developed the new series rotary kiln. It has the characteristics of even calcining, large capacity, high operation, energy saving, easy operation and maintenance as well as long machine life, and can reduce the equipment operating costs significantly. Ceramic rotary Kiln features : 1. For the characteristics and requirements of ceramic calcining process, we make optimize design on kiln head and kiln tail. It solved the problems of the discharge reverting and dust leakage at kiln tail to have smoothly conveying. 2. It is micro-negative pressure operation in the cylinder with low dust pollution; 3.It is even calcination, large capacity and easy to operation and maintenance. Ceramic rotary Kiln consists of gearing, supporting rollers, catching wheels, cylinder, kiln head, kiln tail sealing and other components,The main structural features are: 1.There are 2 to 3 fulcrums on kiln. It is easy to ensure the contact surface of rollers and kiln tires parallel to the cylinder axis during installing; 2.There are specific gap between the tire and cylinder. It strengthens the cylinder by confining tires after thermal expansion; 3.The supports use rolling bearing which simplified bearing structure. It reduces energy losses during Kiln operation and makes it easier to maintain and repair; 4.In order to convenient installation and commissioning, there is a kiln slow rotating devices to maintain kiln nonconventional running operation while main transmission system is under overhaul or other abnormal conditions which can occur cylinder bending and deformation during the cooling process. 5.The kiln uses mechanical or hydraulic catching wheels. They are high accuracy and reliability. The ridding rollers and tires are evenly wearing on the entire width direction and are handy adjustment.; 6.The kiln head and tail uses elastic flake radial contact sealing. It can fit the cylinder shape inaccurate and kiln deflection & axial movement. It has better sealing performance and reliability, longer service life and convenient replacement. contact: Annchen Email ID:ec03@zkcorp.com http://www.zkcomp.com/Calcining/84.html

Features of Kiln Support Roller: 1.Simple structure, easy to adjust and maintainence. 2. Adopting the process of normalizing and tempering, the product has high hardness. 3. After being inspected by special personnel, every product allowed to delivery when meets the national standard.

We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. As a leading manufacturer and supplier specializing in Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, we also cater to diverse industries; including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of Ni-Hard Casting products. Our product range, from 50TPD to 900TPD, includes DRI kilns, coolers, support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction.

Rotary kiln refers to rotary calcining kiln (commonly known as rotary kiln), which belongs to building materials equipment category. Rotary kilns can be divided into cement kilns, metallurgical chemical kilns and lime kilns according to different materials. Cement kilns are mainly used for calcination of cement clinker, divided into two categories: dry production cement kilns and wet production cement kilns. Metallurgical chemical kilns are mainly used for the magnetic roasting of lean iron ore in the metallurgical industry; oxidation roasting of chromium and nickel iron ore; roasting high alumina bauxite ore in refractory plants and roasting clinker and aluminum hydroxide in aluminum plants; roasting chrome ore in chemical plants And minerals such as chrome ore powder. Lime kiln (i.e. active lime kiln) is used to roast active lime and light-burned dolomite used in steel plants and ferroalloy plants. Rotary kilns are divided into variable diameter rotary kilns and through-diameter rotary kilns according to their appearance. According to their uses, they can be divided into cement rotary kilns, ceramsite sand rotary kilns, kaolin rotary kilns, lime rotary kilns, etc., according to different energy supply effects. It is a gas-fired rotary kiln, a coal-fired rotary kiln, and a mixed-fuel rotary kiln.

FOB Price:US $1,301 - 79,000 Port: Qingdao,Tianjin,Shanghai or other port requested Minimum Order Quantity:1 Set/Sets Negotiable Supply Ability:100 Set/Sets per Month As your request Payment Terms:L/C,D/A,D/P,T/T,Western Union Quick Details Place of Origin:Henan China (Mainland) Brand Name:Hongxing rotary kiln Model Number:Refer to specification Certificate:ISO9001:2008 Type:Cement kiln Application:Cement,construction,building Capacity:0.9--42 t/h Energy:Saving Structure:Reasonable Warranty:1 year Condition:New Type:Rotary Kiln Packaging & Delivery Packaging Detail: Standard export containers,bare main machine, motors and small parts are packed in wooden cases. Delivery Detail: Within 20-25 working days after receiving the down payment. Specifications 1000TPD Cement Rotary Kiln: 1.Good sealing 2.Precise control 3.Energy saving 4.Excellent thermal stability Introduction Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. metallurgy chemical kiln is used for magnetic roasting of iron ore and oxidizing roasting of chrome and nickel in the steel factory; baking high-alumina mine in the refractory material factory; baking chamotte and alumina in the aluminium factory and baking chrome ore and chrome powder in the chemical plant. Rotary kiln, namely clinker rotary kiln, belongs to building material equipment, which can be divided into Cement rotary kiln, metallurgy chemical kiln and Limestone rotary kiln according to different materials. 1. Cement rotary kiln is used for making of cement clinker and there are dry and wet methods to make cement. 2. Metallurgy chemical kiln is used for magnetic roasting of iron ore and oxidizing roasting of chrome and nickel in the steel factory; baking high-alumina mine in the refractory material factory; baking chamotte and alumina in the aluminium factory and baking chrome ore and chrome powder in the chemical plant. 3. Limestone rotary kiln is used for baking active lime and dolomite in the steel factory and ferroalloy factory. Standard export containers,bare main machine, motors and small parts are packed in wooden cases.

As a national large-size plant, Jiangsu Triple A Credit Company, and Jiangsu Provincial Company Honoring the Contract and Keeping the Promise, Jiangsu Pengfei Group is the production and export base for the cement mechanical equipments of 2500TPD, 3000TPD, 5000TDP and 6000TDP new type dry process rotary kiln approved by National Foreign Trade and Economy Ministry. It has passed ISO9001 Quality Confirmation System and great comprehensive ability to provide best quality services on turn-key basis with technology design, civil construction, complete equipment, erection and trial test, commissioning for cement Pengfei brand products such as rotary kiln( 3.2*52m~ 5.2*78m), ball mill( 3*11m~ 4.6*13m), air swept coal mill[ 2.6*(5.25+2.25)m~ 3.8*10+3.5)m, preheater with precalciner, kiln rear precipitator, cooler etc. Are judged the famous product of excellent quality and designated product in the building materials industry. Export standard.

Rotary kiln is a kind of thermal equipment calcines lump, bulk and slurry materials. It is widely used in cement & construction, non-ferrous metals, lime, ferrous metals, refractory materials, industrial chemicals, paper making industries etc. Our products advantages as follows: 1.New type technology is adopted by main driving system. Compared with traditional magnetic and dc speed regulation, its main driving system has the advantages like energy saving, environmental, wide speeding adjusting range, high performance and stable operation. 2. After the welding of bases for supporting devices of supporting roller and catching roller, vibration aging treatment should be applied for remove the welding stress. Then, use vertical lathe and boring-milling machine for integration fabrication. This process can guarantee the requirement of fabrication precision and dimension & location tolerance. Installation accuracy of rotary kiln is obviously improved. 3. Temperature measuring point is reserved at bearing base of supporting roller. It is mainly used for automation detection of kiln operation status by insert the measuring device.

The unique design guarantees the well mixing of pulverized coal, primary air and secondary air. HJ burner is with high combustion efficiency, powerful push force, large velocity difference that enables the homogeneous mixing of the wind and pulverized coal, Supersonic wind speed, superior flame shaping, high flame intensity and rigidity, stable flame performance. It has been repeatedly verified as a trusted burner with superior energy-saving and productivity improvement performance by more than 168 cement plants. Key features 1 channel for axial air :Keep the flame shaping and rigidity channel for swirl air: Keep the flame intensity channel for vortex air(Semicircle orifice with Taper: Keep the flame stability channel for pulverized coal 2 wind through the channel match the lowest coefficient of air resistance and adjustable 3 Scientific Golden Angle Design 120 high wind speed and use ratio 4 with 5 expansion joint and 3 regulator Benefits 1 supersonic wind speed,powerful push force, large velocity difference, wind and coal mixed evenly, high combustion efficiency 2 Primary air amount is 5.7% only, decrease the power and coal consumption 3 Superior flame shaping, high flame intensity and rigidity, stable flame performance improved clinker quality. 4 flame shape adjustabl fit each specific rotary kiln type 5 Avoid the peak temperatur lower NOx 6 wear resistance corrosion resisting longer lifespan 7 improved productivity