Wear Protection Linings

To keep the equipment running continously is the first important thing. Unplanned shutdown must be avoided so as to avoid production loss and to reduce maintenance cost.


Flexible wear-resistant ceramic protection system is a very useful tool in the struggle for its development and reducing operation cost. Reliable wear-resistant lining is the base to make effective maintenance plan.

Size: support customization
Molds:support customization
Sample:1 pc
Bulk order : over 10 pcs if the product in stock.
Customized product MOQ : 1Ton/2 Tons


Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximised to minimise down time. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. Slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is constant risk of corrosion and dangerous leakage.

Wear Protection Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.

Valor is capable of manufacturing anti-wear lining pipes, elbows, cyclone devices, valves and other equipment components. Pipelines and equipment parts are machining according to customer required geometry shapes, flanges as well as the selected connecting parts. All the linings can achieve effective wear-resistant protection for the grinding mediums, such as ore, sinter, ash, slag, sands and coal sinte

Benefits of environmental protection--by using special temperature synthetic material, the wear resistant ceramic coating boasts good crystal growth, stable performance and structural integrity, does not react with media, and is one of the ideal inert material, effectively resisting the medium reactions in use environments and various chemical corrosions. The wear resistant ceramic product, as inorganic non-metallic material, has similar components to the earth's lithosphere, does not cause soil degradation and pollution of heavy metals, and is an environmentally friendly product.

Valor wear-resistant ceramics are used for equipment components that under the environment of extreme wear and/or the temperature up to 1000 celcius temperature, concrete conditions depend on the application and the geometry shape.

Valor is capable of manufacturing anti-wear lining pipes, elbows, cyclone devices, valves and other equipment components. Pipelines and equipment parts are machining according to customer required geometry shapes, flanges as well as the selected connecting parts. All the linings can achieve effective wear-resistant protection for the grinding

Benefits of environmental protection--by using special temperature synthetic material, the wear resistant ceramic coating boasts good crystal growth, stable performance and structural integrity, does not react with media, and is one of the ideal inert material, effectively resisting the medium reactions in use environments and various chemical corrosions. The wear resistant ceramic product, as inorganic non-metallic material, has similar components to the earth's lithosphere, does not cause soil degradation and pollution of heavy metals, and is an environmentally friendly product.

ID tolerances of +.010/ -.000

- Surface finish of 4 - 8 RMS

- Hardness is HV 0.3 kg/mm 1100/1200 ( 92 - 94 Rc)

- Good performance on the high temperature application

- Liner sizes are available from 4½ to 7 for all popular mud pumps

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"wear resistance ceramic" is extreme pure synthetic (alpha) alumina oxide. Today alumina ceramic of 92% purity is the best solution in terms of wear protection performance and material costs. However, other alumina content such 95% and 99% purity is usually custom made by the customers based on each specific conditions, which require either higher purity, impact or hardness for their applications
Characteristics
Good wear resistant property and long service life; smooth surface, low friction coefficient, low density and light weight; resistant to all kinds of acid, alkali and salt; low thermal expansion coefficient and thermal conductivity, operating temperature can be up to 1000 centi-degree.

Application areas
Grinding systems Mixer application areas
Separator systems Chain conveyor
Cyclones Diffusor
Pipes Dedusting systems for coal, ash, sinter
Ducts Sinter slurry ducts
Hooper High temperature cyclones
Ventilator housing Salt plants.

We are manufacturing most of tiles such as plain ceramic tile, weldable tile with cap and steel retainer for abrasive wear , and cylinderical ceramic, hexgonal tile, small mosaic tile in retangular or in triangle shape for impact wear.

Carton box, pallet.