Calcium Chloride Granulating Producing Line
1. Brief Introduction
Banghua has continuous top spray fluidized bed (square box type) spray granulation technology and continuous side spray fluidized bed (cylinder type) spray granulation technology. They are the latest and unique patent technology and also the most advanced technology in the industry of calcium chloride granulation. The technology has the advantages of large output, low energy consumption, higher stability and better product quality, can realize the production of burr and smooth spherical granules. Continuous top spray fluidized bed (square box type) spray granulation technology can realize 30 days trouble-free continuous running and continuous side spray fluidized bed (cylinder type) spray granulation technology can realize 90 days trouble-free continuous running.
1) Working Principle
Liquid materials go through the pump into the atomizer and form fine and homogeneous particles under the effect of atomizing air, and the particles contact with the high temperature hot air and complete the initial moisture evaporation in parallel flow way, then forming half dry powder by the convection of the air and falling into the bottom of the fluidized bed to granulate, and the final moisture will be evaporated in fluidized bed. Due to the surface of half dry powder is moist, and it acts on the seed crystal and makes the seed crystal gathered to granules
V3 Borewell Submersible Pumpset Falcon standard 73mm (3") Borewell Submersible pump is firmly coupled to a submersible electric motor which Operates by being submerged beneath the surface of the water. The optimal design of impeller and diffuser enables the best Possible hydraulic efficiency. Built-in check valve prevents back flow and reduces the risk of water hammering. All Vital components of these pumps are made up of corrosion resistance thermoplastic and the shaft is of SS 410. Pump Liquids - Clean - Thin - Non-Aggressive - Non-Explosive - Clear - Cold - Fresh water - Without abrasives - Solid particles. Salient Features - Motor portion covered with corrosive resistance Stainless steel (SS 204cu) shell - More durability and hygiene - High operating efficiency - Specially designed thrust bearing to withstand high axial thrust load - Extremely hardwearing water lubricated bearing - Thread type motor construction ensures service feasibility - Specially designed Deep Drawn type pump ensures perfect alignment and Thereby increases the life of the pump set - Designed for wide voltage operation - Best alternative for JET & Compressor pump set - Additional intermediate bearing in higher stage pumps. Specification - Power Range : 0.37 kW to 1.1 kW (0.50 HP to 1.5HP) - Version : Single Phase 160V to 230V, 50Hz, AC Supply - Speed : 2880 RPM - Head Range : 14 Mtr. to 96 Mtr. - Discharge Range : 70 LPM to 15 LPM - Outlet Size in Inch : 1.25" - Degree of Protection : IP 58 - Direction of Rotation : Counter clockwise from driving end -1 pH Minimum cooling 1pH - Flow Along the Motor : 0.15 m/sec. - Type of Duty : S1 (Continuous) - Method of Starting : 1ph-Capacitor - Maximum Starts Per Hour : 20 Times Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 6 1.75 x 10 m�²/sec (max.) - Ph Value : 6.5 to 8.5
V3 Borewell Submersible Pumpset Falcon standard 73mm (3") Borewell Submersible pump is firmly coupled to a submersible electric motor which Operates by being submerged beneath the surface of the water. The optimal design of impeller and diffuser enables the best Possible hydraulic efficiency. Built-in check valve prevents back flow and reduces the risk of water hammering. All Vital components of these pumps are made up of corrosion resistance thermoplastic and the shaft is of SS 410. Pump Liquids - Clean - Thin - Non-Aggressive - Non-Explosive - Clear - Cold - Fresh water - Without abrasives - Solid particles. Salient Features - Motor portion covered with corrosive resistance Stainless steel (SS 204cu) shell - More durability and hygiene - High operating efficiency - Specially designed thrust bearing to withstand high axial thrust load - Extremely hardwearing water lubricated bearing - Thread type motor construction ensures service feasibility - Specially designed Deep Drawn type pump ensures perfect alignment and Thereby increases the life of the pump set - Designed for wide voltage operation - Best alternative for JET & Compressor pump set - Additional intermediate bearing in higher stage pumps. Specification - Power Range : 0.37 kW to 1.1 kW (0.50 HP to 1.5HP) - Version : Single Phase 160V to 230V, 50Hz, AC Supply - Speed : 2880 RPM - Head Range : 14 Mtr. to 96 Mtr. - Discharge Range : 70 LPM to 15 LPM - Outlet Size in Inch : 1.25" - Degree of Protection : IP 58 - Direction of Rotation : Counter clockwise from driving end -1 pH Minimum cooling 1pH - Flow Along the Motor : 0.15 m/sec. - Type of Duty : S1 (Continuous) - Method of Starting : 1ph-Capacitor - Maximum Starts Per Hour : 20 Times Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 6 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5
Falcon Premium 200 mm (8) Borewell Submersible pumpsets are powered by water filled, rewindable submersible motor suitable for continuous duty. The stator is wound with special water proof synthetic film insulated copper winding wires and made up of low watt loss silicon steel laminations assembled under pressure and rigidly locked in stainless steel stator shell. Pump Liquids - Clean - Thin - Non-Aggressive - Non-Explosive - Clear - Cold - Fresh water - Without abrasives - Solid particles. Salient Features - Specially designed Deep Drawn type pump ensures perfect alignment and Thereby increases the life of the pump set - SS-304 Grade investment casting bowl and SS-304 grade impeller in radial flow series - 20 Mtr. Head per stage in radial flow series - Specially designed high performance thrust bearing (SS-420 Tilting pad with carbon plate) to with stand axial thrust loads - Dynamically balanced rotating parts ensures minimum vibration and longer life - Motor portion covered with corrosive resistance Stainless steel J4 shell - More durability and hygiene - High operating efficiency - Special designed thrust bearing to withstand high axial thrust load - Extremely hardwearing water lubricated bearing - Thread type motor construction ensures services feasibility - Designed for wide voltage operation - Best alternative for JET & Compressor pump set - Additional intermediate bearing in higher stage pumps - Fully SS Pumps are available Specification Direction of Rotation : Counter clockwise from driving end -1ph : Electrically Reversible -3ph - Power Range : 7.5 kW to 75 kW (10 HP to 100 HP) - Version : Three Phase 350 to 415V, 50Hz AC Supply - Thrust Load : 7.5 kW -30 kW -10000 lbs - Speed : 2880 RPM - Head Range : 12 Mtr. To 440 Mtr. - Discharge Range : 2400 LPM to 300 LPM - Outlet Size in Inch : 4.0" & 5.0" - Degree of Protection : IP 58 - Minimum Cooling Flow Along the Motor : 0.15 m/sec. - Type of Duty : S1 (Continuous) - Method of Starting : Star Delta (SD) - Maximum Starts Per Hour : 20 Times Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 6 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5
V7 Borewell Submersible Pumpset Falcon Premium 175 mm (7) Borewell Submersible pumpsets are powered by water filled, rewindable submersible motor suitable for continuous duty. The stator is wound with special water proof synthetic film insulated copper winding wires and made up of low watt loss silicon steel laminations assembled under pressure and rigidly locked in stainless steel stator shell. Pump Liquids - Clean - Thin - Non-Aggressive - Non-Explosive - Clear - Cold - Fresh water - Without abrasives - Solid particles. Salient Features - Cast iron casting bowl and SS-410 grade impeller in mix flow series - Specially designed high performance thrust bearing (SS-420 Tilting Pad with Carbon plate) to with stand axial thrust loads. - Specially designed Deep Drawn type pump ensures perfect alignment and Thereby increases the life of the pump set - Dynamically balanced rotating parts ensures minimum vibration and longer life - Motor portion covered with corrosive resistance Stainless steel J4 shell - More durability and hygiene - High operating efficiency - Special designed thrust bearing to withstand high axial thrust load - Extremely hardwearing water lubricated bearing - Thread type motor construction ensures services feasibility - Designed for wide voltage operation - Best alternative for JET & Compressor pump set - Additional intermediate bearing in higher stage pumps Specification - Method of Starting : 3 ph -Direct Online (D.O.L) upto 5.5 kW, Star Delta (SD) upto 37.3 kW - Power Range : 11.2 kW to 37.3 kW (15 HP to 50 HP) - Version : Three Phase 350 to 415V, 50Hz AC Supply - Speed : 2880 RPM - Head Range : 18 Mtr. To 650 Mtr. - Discharge Range : 1860 LPM to 55 LPM - Outlet Size in Inch : 2.0 , 2.5 , 3.0 & 4.0 - Degree of Protection : IP 58 - Direction of Rotation : Electrically Reversible -3ph - Thrust Load : 11.2 kW -37.3 kW -8000 lbs - Minimum Cooling Flow Along the Motor : 0.15 m/sec. - Type of Duty : S1 (Continuous) - Maximum Starts Per Hour : 20 Times Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 6 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5
V6 Borewell Submersible Pumpset Falcon Premium 150 mm (6) Borewell Submersible Pumpsets are powered by water filled, rewindable submersible Motor suitable for continuous duty. The stator is wound with special water proof synthetic film insulated Copper winding wires and made up of low watt loss silicon steel laminations assembled under pressure. Pump Liquids - Clean - Thin - Non-Aggressive - Non-Explosive - Clear - Cold - Fresh water - Without abrasives - Solid particles. Salient Features - SS 304 Grade Investment Casting Bowl and SS-304 Grade Impeller in radial flow series - 60 feet head per stage in radial flow series - Specially designed high performance thrust bearing (SS-420 Tilting Pad with Carbon plate) to with stand axial thrust loads. - Dynamically balanced rotating parts ensures minimum vibration and longer life - Motor portion covered with corrosive resistance Stainless steel J4 shell - More durability and hygiene - High operating efficiency - Extremely hardwearing water lubricated bearing - Specially designed Deep Drawn type pump ensures perfect alignment and Thereby increases the life of the pumpset - Designed for wide voltage operation - Additional intermediate bearing in higher stage pumps - Fully SS pump set are available in SS - 304 Grade Specification - Power Range : 2.2 kW to 30 kW (3.0 HP to 40 HP) - Version : Single Phase 180V to 230V, Three Phase 350 to 415V, 50Hz AC Supply. - Speed : 2900 RPM - Head Range : 12 Mtr. To 600 Mtr. - Discharge Range : 1080 LPM to 170 LPM - Outlet Size in Inch : 2.0, 2.5 , & 3.0 - Degree of Protection : IP 58 - Direction of Rotation : Counter clockwise from driving end -1 pH Electrically Reversible -3ph - Thrust Load : 2.2 kW 4.5 kW - 3500 lbs, 5.5 kW - 30 kW - 6000 lbs - Flow Along the Motor : 0.15 m/sec. - Type of Duty : S1 (Continuous) - Method of Starting : 1ph-Capacitor Start Capacitor Run (CSCR) upto 2.2kW: 3ph -Direct Online (D.O.L) upto 5.5 kW, Star Delta (SD) upto 30 kW - Maximum Starts Per Hour : 20 Times Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 6 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5
Monoblock pumps - Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the frame. The windings are of high-grade enameled copper wire offer excellent resistance and are varnish impregnated. Construction of motor frame and usage of quality materials result in high performance and low temperature rise thereby increasing the life cycle of the motor. salient features - High operating efficiency resulting in lower power consumption - Good suction lift characteristics - Inbuilt thermal overload protector in al single phase pumpsets upto 2.0 HP - Specially designed for wide voltage operation - Dynamically balanced rotating parts including rotor and impeller ensures minimum vibration and longer life - Back pull-out design for easy servicing and repair - Double shielded ball bearings, so no need of external lubrication - All Model fitted to Mechanical seal. specification - Power Range : 0.37Kw - 1.5 Kw (0.5 HP - 2.0 HP) - Version : Single Phase, 220-240V, 50Hz AC Supply Three Phase, 380-415V, 50Hz AC Supply - Speed : 2880 RPM - Maximum Total Head : 32 Mtr. - Maximum Flow Rate : 940 LPM - Maximum Suction Lift : 7 Mtr. - Degree of Protection : IP 44 - Class of Insulation : B0 - Maximum Ambient Tem. : 40 C - Sealing : Mechanical Seal - Type of Duty : S1 (Continuous) - Method of Starting : Permanent Split Capacitor (PSC) - Direction of Rotation : Three Phase, Electrically Reversible - Nominal Pumpset Size (Suction X Delivery in inch) : 25 X 25, 32 X 25, 40 X 32, 40 X 40, 50 X 40, 50 X 50, 65 X 50, 80 X 65, 80 X 80 (All size in mm) characteristics of clear cold water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5 Part Name Material Mechanical Seal : Carbon & Ceramic Motor Shaft : EN-8 Motor Body : FG-250 Bearing : SKF End Cover : FG-250 Bracket : FG-250 Flange : FG-250 Casing : FG-250 Impeller : FG-250 Cooling Fan : Plastic
Monoblock Pumps Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the frame. The windings are of high-grade enameled copper wire offer excellent resistance and are varnish impregnated. Construction of motor frame and usage of quality materials result in high performance and low temperature rise thereby increasing the life cycle of the motor. salient features High operating efficiency resulting in lower power consumption - Good suction lift characteristics - Specially designed for wide voltage operation. - Dynamically balanced rotating parts including rotor and impeller ensures minimum vibration and longer life. - Back pull-out design for easy servicing and repair. - Double shielded ball bearings, so no need of external lubrication. - Mechanical seal is provided as per customers requirement Specification - Power Range : 2.2 Kw - 11.2 Kw (3.0 HP - 15.0 HP) - Version : Three Phase, 380-415V, 50Hz AC Supply - Speed : 2880 RPM - Maximum Total Head : 65 Mtr. - Maximum Flow Rate : 1450 LPM - Maximum Suction Lift : 7 Mtr. - Degree of Protection : IP 44 - Class of Insulation : B0 - Maximum Ambient Tem. : 40 C - Sealing : Stuffing Box - Type of Duty : S1 (Continuous) - Direction of Rotation : Three Phase, Electrically Reversible - Nominal Pumpset Size (Suction X Delivery in inch) : 50 X 40, 50 X 50, 65 X 50, 80 X 65, 80 X 80 100 X 80 and 100 X 100 (All size in mm) Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 1.75 x 10 mÃ?/sec (max.) - Ph Value : 6.5 to 8.5 Material of construction - motor Part Name Material Gland Dori : Graphite String Motor Shaft : EN-19 with SS SLEEVE Motor Body : FG-250 Bearing : SKF End Cover : FG-250 Bracket : FG-250 Flange : FG-250 Casing : FG-250 Impeller : FG-250 Cooling Fan : Aluminium
Falcon regenerative monoset pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the frame. The windings are of high-grade enameled copper wire offer excellent resistance and are varnish impregnated. Construction of motor frame and usage of quality materials result in high performance and low temperature rise thereby increasing the life cycle of the motor. Salient Features High operating efficiency resulting in lower power consumption. - Good suction lift characteristics. - Specially designed for wide voltage operation. - Dynamically balanced rotating parts including rotor and impeller ensures minimum vibration and longer life. - Back pull-out design for easy servicing and repair. - Double shielded ball bearings, so no need of external lubrication. - All Model fitted to Mechanical seal. specification Power Range : 0.37 Kw - 0.75 Kw (0.5 HP - 1.0 HP) - Version : Single Phase, 220-240V, 50Hz AC Supply - Speed : 1440 RPM - Maximum Total Head : 18 Mtr. - Maximum Flow Rate : 4200 LPH - Maximum Suction Lift : 8 Mtr. - Degree of Protection : IP 44 - Class of Insulation : B0 - Maximum Ambient Tem. : 40 C - Sealing : Mechanical Seal - Type of Duty : S1 (Continuous) - Direction of Rotation : Single Phase, Clockwise from driving end - Nominal Pumpset Size (Suction X Delivery) : 25mm X 25mm Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5 material Of construction - Motor Part Name Material Mechanical Seal : Carbon & Ceramic Motor Shaft : SS-410 Motor Body : FG-250 Bearing : SKF End Cover : FG-250 Bracket : FG-250 Flange : FG-250 Casing : FG-250 Impeller : Brass Cooling Fan : Plastic
Monoblock pumps Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the frame. The windings are of high-grade enameled copper wire offer excellent resistance and are varnish impregnated. Construction of motor frame and usage of quality materials result in high performance and low temperature rise thereby increasing the life cycle of the motor. Salient Features High operating efficiency resulting in lower power consumption. - Good suction lift characteristics. - Specially designed for wide voltage operation. - Dynamically balanced rotating parts including rotor and impeller ensures minimum vibration and longer life. - Back pull-out design for easy servicing and repair. - Double shielded ball bearings, so no need of external lubrication. specification - Power Range : 1.5 Kw - 5.5 Kw (2.0 HP - 7.5 HP) - Version : Three Phase, 380-415V, 50Hz AC Supply - Speed : 1440 RPM - Maximum Total Head : 12 Mtr. - Maximum Flow Rate : 3160 LPM - Maximum Suction Lift : 7 Mtr. - Degree of Protection : IP 44 - Class of Insulation : B0 - Maximum Ambient Tem. : 40 C - Sealing : Stuffing Box - Type of Duty : S1 (Continuous) - Direction of Rotation : Three Phase - Electrically Reversible - Nominal Pumpset Size (Suction X Delivery in inch) : 80 X 80, 100 X 100, 125 X 125, 150 X 150 (All size in mm) Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5 Part Name Material Gland Dori : Graphite String Motor Shaft : EN-19 with SS SLEEVE Motor Body : FG-250 Bearing : SKF End Cover : FG-250 Bracket : FG-250 Flange : FG-250 Casing : FG-250 Impeller : FG-250 Cooling Fan : Aluminum
