Biomass Dryer

Product Info: Rotary Drum Dryer also known as a rotary kiln, is employed to reduce or minimize the moisture content of agro and forest waste, it is done by bringing it into direct contact with heated gas. The rotary dryer is made up of a large, rotating cylindrical tube. The dryer discharge end is lower than the material feed to convey the material through the dryer under gravity.

Rotary Drum Dryer is suitable to dry raw material which contains high moisture up to 50% and more. JK make CE Certified Rotary Drum Dryer is special designed to reduce or minimize the moisture content of agro and forest waste to 10% or less for briquetting, JK Rotary drum dryer combines the function of drying and cooling, thus save 30-50% energy.

What kind of materials do Rotary Drum Dryers process?

Rotary dryers are known as the replacement of industrial dryers. They are able to process a wide variety of materials, and can lend a hand in nearly any industry requiring industrial drying solutions. Some of the most common industries and materials in which rotary dryers are employed include are typical material rotary dryers process include agricultural by products & Waste, animal feeds, animal waste, Forest Waste, Paddy Husk, coconut Shell, bio solids, concentrates, municipal sludge & municipal waste.
Types of Rotary Dryer
MODEL NO. PRODUCTION POWER REQUIRED

JKRTD 3000 kg/h CUSTOMIS
JKRTD 8000 kg/h CUSTOMIS

How it Works

Hot air is generated by wood/ Briquettes. Material is conveyed by screw at feeding point. Material is spreaded by lifters in horizontal shell. Hot air is sucked by fan through shell in the presence of wet material. With the rotation of cylinder, the material flow down to the lower end with the effect of gravity and discharge after drying, at end point material comes out with the help of cyclone & Rotary valve with required moisture. Evaporated moisture goes in atmosphere by sucking fan.
Various models of Rotary Dryer are available basis on Moisture content and production requirements. Complete System of Rotary Dryer is automated where moisture content is adjustable.
After the damp raw material is put into the dryer from one end, it is turned over through string-up rake inside the cylinder and distributed uniform in the dryer and contacted with counter current hot air fully.

It speeds up heat and mass conducting of dry. During the period of dry raw material is effected by stirring-up rake with gradient and hot air. It can be moved and passed through the dry region and to star valve and then discharge the finished product.
During the Drying Process, the best moisture content to pellet and briquette is about 13-15% and 11-12%, the function of the Rotary Dryer is to make the crushed pieces with suitable moisture.

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Product info: turbo dryer is also known as column turbo dryer (ctd) which is utilized for the drying purpose for all such raw material which is having high moisture content up to 30-35% such as fibrous material such as bagasse, jute, coir pitch, efb palm waste etc from which moisture evaporates at the acceptable limit of 12%.
General description:

The system consists of screw conveyor, vibrating screen, feeding hopper vane guide, conveying line including insulated drying column and conveying line through which wet or moist material is conveyed with hot air. A powerful low pressure open wheel centrifugal fan assures significant resilience time for removal of excess moistures. Material is conveyed to cyclone and discharged through air tap duct.

Technical specifications:

Moisture evaporation capacity : 450 kg. /hr.
Output : 1500 kg. /hr.
Maximum input moisture : 35%
Outlet moisture :15%
Centrifugal fan motor : 15 hp
Vibrating screen : 2 hp
Screw conveyor motor : 2 hp

How it works:

Hot air temperature is kept according to the requirement from moisture of material. Your flue gas temp of 150 deg cent will not serve the purpose as material, even at 30-35 % moisture level, will require 300-350 deg centigrade. Also, for 50 % material, the temp may be used at about 500-550 deg cent.
Flow rate will be around 10, 000 cmh.
The dryer is flexible at the joints, i.E., at the bends. So, you can take a 90 deg turn at any of the joints. Hence, including hag, the dryer size could be 30 x 15 or 25 x 25 ft. With a height of about 29 ft.
We recommend to use hot air generator as source for evaporating moisture from biomass so that the briquettes manufactured from such biomass will be proved to be good biofuel in boilers
We use a ss chicken mesh at the outlet of furnace, which is sufficient to arrest any leftover spark in the flue gas, after it has travelled through 2-3 ups & downs in the furnace.
With 50 % input and 14 % output of bagasse, ctd dryer will give an output of approx. 1500 kgs/hr.

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Wood chips rotary dryer is used for drying materials with a certain humidity lightweight material, such as bean dregs, wood chips, cassava dregs, Marc, distiller's grains, and others. Our special design wood chips rotary dryer has a strong adaptability of materials and it can dry various materials. This type of wood chips rotary dryer operation is very simple and liable. Also our professional wood chips rotary dryer has played an important role in various drying industries,wood chips rotary dryer is used for drying materials with humidity or granularity in the industries of mineral dressing, building material, metallurgy, and chemical.wood chips rotary dryer can be used for drying many kinds of materials and with convenient and reliable operation; therefore, it has been widely used.

Biomass fuel has great heat, do not contain sulfur, do not corrode the boiler, can extend the life of the boiler, the enterprise will benefit; because the biomass fuel does not contain sulfur, burning does not produce sulfur dioxide and phosphorus pentoxide, thus Will not lead to acid rain, do not pollute the atmosphere, do not pollute the environment; biomass fuel burning after the ashes are high quality organic potash fertilizer, recyclable profitability.
Rotary drum dryer is designed to dry Biomass fuel which contains high moisture up to 50%.Heat is generate by hot air generator by Coal, gas, petrol,diesel, biomass fuel etc.Total system is automated & moisture in material is adjustable as per requirement in various sectors.Depending on raw material,moisture and required production we can suggest suitable model and an approximate cost of your system in a short time frame.And Continuous work can reduce the cost of your company.Rotary drum dryer has high adaptability to the Biomass fuel so that it can be used for drying all kinds of Biomass fuel, in addition, the operation of this equipment is simple and reliable, for this reason, it gets wide application.

1.4/6/8/12 grooves and mixed flow to make sure the drying evenly, ultra drying area and multi layer could improve drying efficiency.
2.The mash plate is stainless and has the thermal conductivity, it can enhance the drying speed. It can save the energy by increase the mesh and input of hot air.
3.Remove the screw conveyor on top of dryer. It can reduce the ratio of broken and unloading time.
4.The entire dryer is designed to be strong and sturdy, making it suitable for heavy-duty.
5.Automatic moisture control prevents over-drying and weight loss.
6.Indirect drying by biomass furnace, the grain is circulating and friction and the grain surface impurities exhausting by dust collection.
7.Low temperature dryer can reduce the crack rate, improve the quality of grain.
8.The automatic control system are easy operating. Automatic display of faults for easy troubleshooting.
9.Remote control system(optional) can achieve data interaction real time and monitoring equipment operating status. Easy to know the faults point when it occurs. And solve the faults asap.
10.The transmission bearings are all designed as low-speed, three-layer dust-proof protection. It can be improve the life span of bearings.
11.The auger blade using the material of 45Mn, the hardness can reach HRC50 52. The life span is more longer.

Product Info: This Biomass Crusher Machine is used to grind biomass waste including wood chips, groundnut shell, wood waste etc. The maximum length of the waste varies from 3" to 10"and dia 10 to 60 mm having moisture not more than 50%. The Crusher machine is integrated with Screw Conveyors to feed cut or raw materials in hammer mill. Biomass Crusher has long lasting durability & power pack performance. Biomass Crusher has a easy feeding hopper which makes smooth entry of Raw Material in Crushing Machines. Electric motor is 15 to 30 HP which can even do shredding of leaves & small branches along with Agro waste. Crushing Machine goes for long lasting profitable business as it makes a size which is perfect for the entering raw material in Biomass Briquetting Press Machine .
For Chipping and Shredding of biomass Agro & Forestry waste such as Groundnut Shell, Wood Chips, Wood waste, Tree Bark, sugarcane Trash, Palm Waste, Coconut Shell, Cotton stalks etc with maximum moisture content up to 50% and having maximum diameter up to 100 MM

POWER PERFORMANCE & DURABILITY: for long term profitability, our Chippers/Shredders are the perfect solution with stationary motor or Engine driven models and machines that connect to a Tractor PTO mount to your tractors 3 points hitch. With a big loading hopper you can shred leaves, small branches and coconut shells etc.

Our Biomass Crusher Machine made of durable 5mm and 2 mm steel plates with heavy duty welded construction and strong motor mounts.

Technical Specification

PARTICULARS BIOMASS CRUSHER(30Hp) BIOMASS CRUSHER(50Hp)

Maximum Input Diameter Size 50 to 55 MM UPTO 100 MM

Maximum Input Length Size 6 TO 7 FEET UPTO 7 FEET

Minimum Output Size 15-20 MM 15-20 MM

Output Capacity 2 MT/HR 2-2.5 MT/HR

Electric Motor 30 HP 50 HP

Total Weight 1000 KGS 1000 KGS

Works Through ELECTRIC MOTOR/ ELECTRIC MOTOR
TRACTOR DRIVEN WITH
PTO SHAFT ATTACHED

The first model developed by us that set off our journey of technological excellence and innovation is Briquettes Machine 65MM MODEL. This model is supported by Hammer mill (Powder Making Unit) to convert raw material into powder form before it is processed to produce Bio-mass Briquettes. This model is best suitable for achieving medium production capacity with minimum capital expenditure.
Operating Parameters:

Input Bulk Density 140 To 200 Kg/M3.
Briquettes have high specific density (1200 Kg/m3) and bulk density (800 Kg/m3) compared to 60 to 180 Kg/m3 of loose biomass.
Parameters
Production Capacity :: 700-800 Kg.Hrs Depends on Raw Material.
Finished Product Size :: 65mm diameter
Briquettes Length :: 100 mm - 200 mm
Finished Product Shape :: Cylindrical
Raw Material Size :: Up to 15mm
Moisture content of Raw Material :: 5% to 8 %
Electricity / Power
Required power connection : 50 HP 37.5 KW 415 V

Production capacity
Sugarcane Baggasse :: 400 to 500 Kg / Hr (Approx.)
Groundnut shell :: 600 to 800 Kg / Hr (Approx.)
Saw Dust :: 600 to 750 Kg / Hr (Approx.)
Rice Husk :: 300 to 400 Kg / Hr (Approx.)
Other & Mix Raw Material :: 600 To 700 Kg /Hr ( Approx.)

Jay khodiyar is known for its most promising and technologically enhanced briquetting plant jumbo 9075 among all models as it is designed to deliver maximum output, hold innovations such as special sensor system and special siren system along with making it more cost effective and higher demands in market.
Operating parameters:

Input bulk density 140 to 200 kg/m3.
Briquettes have high specific density (1200 kg/m3) and bulk density (800 kg/m3) compared to 60 to 180 kg/m3 of loose biomass.
Technical specifications:
Production capacity :: 1200-1800 kg.Hrs depends on raw material.
Finished product size :: 90mm diameter
Briquettes length :: 100 mm - 350 mm
Finished product shape :: Cylindrical
Raw material size :: Up to 25mm
Moisture content of raw material :: 8% to 12 %
Electricity / power
Required power connection : 91 hp 68.25 kw 415 v

Production capacity:
Depending upon the bulk density and moisture content of the raw material used, below mentioned are some of the examples

Sugarcane baggasse :: 1000 to 1300 kg / hr (approx.)
Groundnut shell :: 1800 to 2500 kg / hr (approx.)
Saw dust :: 1500 to 1700 kg / hr (approx.)
Rice husk :: 800 to 1000 kg / hr (approx.)
Soya bean :: 1000 to 1300 kg / hr (approx.)
Sefb :: 900 to 1100 kg /hr ( approx.)
Features of briquetting plant - jumbo-9075 model:
Maximum production capacity
Heavy structure with standard design
Raw material acceptability up to 25mm size. (does not require powdery form of raw material)
Easier operating system
Delivers finished products high-density with 90mm diameter
Cost effective by giving lowest production cost per mt
Lower energy consumption and to direct feeding of raw material without hammer mill
Lower maintenance cost.
No loss of production and air pollution due to direct feeding system.
Special sensor system installed to indicate temperature of the machine
Siren system indicates any major or minor problem in the machine

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