Please read completely through these insturction before using the crimper.
your DOUGLAS DE 1600 HAND CRIMPER is supplied factory pre-set for quic change-over between most aluminium window systems.
PLEASE NOTE :
The crimping bench should be constructed in such a way as to offer suitable support for the material being crimped, in order to protect material being crimped from damage, it is advisable to cover the bench bearers with carpet to similar and keep the surfaces clear of swarf or objective likely to damage material surfaces.
SETTING UP
Remove crimper from box, locate on corner of suitable bench, which must be a robust and stable comstruction. Secure to bench with four M10 counters unk bolts or screws. Insert handles into handle sockets and secure with loking screws which must locate into dimples provided on handle ends. Remove toggl clamp from packing and fix to top of anvil block with two M6 x 10 socket cap screws which are located in the anvil block.
WARNING :
(1) Do not operate the crimper unless both handles are secured as described above, failure to comply may result in the handles slipping out of the sockets and causing a hazard to the operator.
(2) The punch heads are sharp and must be handled with care.
The DE 1600 hand crimper is designed for two handed operation by one operator only. It is the operators responsibility to ensure that the path of the punch heads are unobstructed are operating the hand lever handles.
TOOLING CHANGES
ANVIL INSERT
(1) Loosen locking screws (R) Fig. 1 and lift of insert (Q)
(2) Slide alternative insert into place, ensure face marked "TOP" is uppermost, locate firmly on bottom face or pins, ensuring that the rear face of the anvil insert sits flat against the anvil block.
CRIMP PUNCH HEADS
(1) Remove completely the retaining screws (J) Fig 1
(2) Pull Punch Heads our of location slots.
(3) Clean all location faces.
(4) Select correct punch heads to match anvil insert, push into location slots, replace retaining screws (J) and screw down.
TOGGLE CLAMP ADJUSTMENT
(1) Select short mitred corner from off-cuts of profile to be crimped, insert correct cleat (s) and corner brance (s) and locate corner on anvil insert.
(2) Adjust clamp spindle (v) Fig 1. so that when clamp lever locks ito forward locked position the test corner is held by the clamp pd, with a pressure equivalent to a firm finger pressure.
(3) Tighten clamp spindle lock nuts.
PLEASE NOTE !
If the clamp pressure is set to high, distortion of profile will occur resulting in poor crimping.
CRIMPING TEST JOINT
Before starting production it is advisable to test toooling changes as follows :-
(1) Leave small sample corner piece in position after setting Clamp.
(2) Bring the handles in towards the centre until Cr5imp Heads touch the profile.
(3) Open box section profiles the crimp action can be performed by applying equal pressure to both handles simultaneously until the Link Ars (F) Fig 1. lock into a straight line with Punch Heads.
(4) When crimping heavy gauge or closed box section profiles it may be found easier to hold one Crimp Punch Head firmly against profile for support whilst the other Head is crimped into it's full depth. Then with a slight alteration in stance, the first head can be pushed to it's full depth.
(5) Both crimp Punch heads should be withdrawn from the profile simultaneously.
PLEASE NOTE !
Under no circumstances should any one Punch Head be used without firm support of the other one. failure to observe this basic rule will result in the profile frame moving on the anvil insert, a poor crimped joint being produced and possible damage to the Crimper.
SETTING CHECK
The crimper is supplied factory set and has been test crimped prior to dispatch if for any reason the setting of the crimpter is in doubt the following procedure should be adopted.
(1) Cut a sample corner of material to be crimped
(2) Carefully check the cut and establish that the cut is a true 45, flat and at 90 to both legs of the section.
(3) Offer the appropriate setting piece to the anvil insert and check that the setting is as shown Fig. 2
(4) The punch heads tips should engage onto the slope of the cleat as shown and should either just "skim" the setting piece or clear with minimal clearance.
(5) The punch heads should ride down the slope until the link arms lock into straight line with the punch heads. The initial setting for the depth to which the punch heads should run is approximaterly two thirds of the full tepth see Fig. 2 The optimum setting is best established by carrying out test crimps and checking results.
PLEASE NOTE
A Setting Piecd can be made up by fixing with a suitable adhesive, two packing strips to the back of a cleat that is to be used in the system. The packing strips must be eqial in thickness to the wall of the profile to be crimped.
ADJUSTMENTS
Should the crimpel require resetting, both the anvil position and the depth of bite of the crimp heads are fully adjustable
ANVIL ADJUSTMENT
1) Remove the clamp assembly (U) by removing 2 screws (T), this will reveal a socket head screw. Slacken this screw.
2) Slacken the four nuts at the extreme rear of the crimper (S).
3) Using the setting piece as a guide, adjust the anvil towards or away from the crimp punch heads by turning the nuts. Set the anvil so that the crimp punch heads ride down the slope of the setting piece as shown in Fig 2.
ADJUSTMENT OF PUNCH HEADS
Each ram assembly is secured tgo the casting by 2 screws (P), slaken to allow the punch head assembly to slide in the casting. By slackenning the lock nut and adjusting screws (N), the position of the punch heads can be adjusted. Adjustments should be initially set so that the crimp punch heads run down the slope on the setting piece to approximately two thrids depth. The assembles must be locked in this position by re-rightening the socket screws (P). The final depth setting is best established by carrying out test crimps and making minor adjustments until satisfactory results are obtained.
NOTE
Setting the bite of the punch heads too deeply is to be discouraged, if set too tight the resulting joits will not necessarily be tight. "bottoming out"on the cleat is not necessary when trying to obtain a good quality crimp.
An indication that the cimper is set over tight, is difficulty encountered when withdrawing crimp punch heads from the crimped material
Ensure that all the bolts and nuts are tightened after adjustment have been carried out to maintained settings.
is it important that when the crimper is finally set, the heads should both run equal depths on the test piece.
It is important that the anvil is set so that the crimp punch heads ride down each slope in the same manner, i.e. the anvil must not be set askew relative to the crimp punch heads.
MAINTENANCE
Standard packing by using wooden box for which we have government policies and standards for safe delivery of the products. we are also arranging the third party inspection for quality of products and packaging which is useful for clearance of goods specifically for Africa.
Aluminum vial crimping machines are very easy to use. They have a handle which the user has to press. Thus, the machine releases heat and pressure, which seals the aluminum cap. These machines come with a user guide, so you have to read it carefully at first. After reading all the instructions carefully, you can start using the machine.
Usages of an aluminum vial crimping machine
There are numerous usages of aluminum vial crimping machines. Some of them are mentioned below; It can be used to seal any vial containing any medicine.It can be used to seal pesticide vials.To perform different tests in laboratories, one has to keep different chemicals in different vials. Such vials can be sealed using this machine.
Max hydraulic hose 2"4SP
Crimp range 4-87mm
Max opening without dies 122mm
Max die opening 28mm
Motor & Voltage 380V/3kW
Open time â?¤1.5s
Close time â?¤6s
Control Button
Foot pedal included
Noise level â?¤75dB
Die sets 10sets
Machine weight 310KG
Package weight 380KG
Machine size 80*63*137.6(cm)
Package size 89*72*159 (cm)
Crimping force 640T
The clamp of IDC connector crimping machine is adjustable, there are two kinds of specifications, the one with 1.0 maximum spacing can crimp 64P, the one with 1.27 maximum spacing can crimp 50P, 1.0 or 1.27 spacing fixture will be sent with machine at ramdon, if two specifications of fixtures both needed, pay USD100 in addition.
Characteristic description:
1 for the 8P-64P IDC connector crimping machine take place of hand pliers, output of high efficiency, stable quality and simple operation.
2 minimum gas consumption, low failure rate, easy maintenance.
3 with bakelite base use, simple operation, abrasion resistance, high precision.
4 suitable for crimping cable with IDC products.
5 automatic crimping the product which is feeded in, finalization and the cylinder reset, easy to operate.
6 according to the product type can be pressed 300-600 times per hour.
7 addopt 6-8kg pressure, 220V power supply
8 the body all the use of steel for operation, solid and durable, external chrome, beautiful without rust
9 Distribution a set of bakelite crimping adjustable block 8-40P (OEM is acceptable.)
Technical Parameters:
Model No.: FSHS-50
Voltage AC220V
Weight 14KG
Appearance size 250x200x330mm
Press P number 4-40P a fixture /40-64P a fixture
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Product features:
With a new design concept, the machine processing range of intelligent design simple structure, simple operation.
Advantage:
Onetime processing two wires and crimping terminals of innovative technology, get rid of the limitation that
The previous ordinary models crimp one every time, in the normal and stable status, the efficiency increased
Double, greatly improving the production.
High-end quality configuration:
Panasonic servo motor, drive, smc pneumatic components, 32 bit microcomputer system control, seven inch screen,
The cutter configuration selection of taiwan tbi precision high two-way ball screw, taiwan on the silver module rail,
Smc pneumatic solenoid valve, smc cyclinder, smc pressure valve.
Technical parameters
Model
Bj-s802
Function
Wire cutting, both-end stripping & crimping
Processing wire range
Awg20-awg30 (0.3-1mm2)
Production capacity
4000-6000 wires per hour (decided by wire type)
Cutting length
32mm-9999mm
Cutting accuracy
0.2+-0.02mm
Stripping length
0.1mm-0.9mm
Pressure capacity
19600n-2t
Detection function
Air pressure down, wire presence, both-end crimp error, conduct position
Power
Ac220v
The clamp of idc connector crimping machine is adjustable, there are two kinds of specifications, the one with 1.0 maximum spacing can crimp 64p, the one with 1.27 maximum spacing can crimp 50p, 1.0 or 1.27 spacing fixture will be sent with machine at ramdon, if two specifications of fixtures both needed, pay usd100 in addition.
Machine working video
Characteristic description:
1 for the 8p-64p idc connector crimping machine take place of hand pliers, output of high efficiency, stable quality and simple operation.
2 minimum gas consumption, low failure rate, easy maintenance.
3 with bakelite base use, simple operation, abrasion resistance, high precision.
4 suitable for crimping cable with idc products.
5 automatic crimping the product which is feeded in, finalization and the cylinder reset, easy to operate.
6 according to the product type can be pressed 300-600 times per hour.
7 addopt 6-8kg pressure, 220v power supply
8 the body all the use of steel for operation, solid and durable, external chrome, beautiful without rust
9 distribution a set of bakelite crimping adjustable block 8-40p (oem is acceptable.)
Technical parameters:
Model no.: fshs-50
Voltage ac220v
Weight 14kg
Appearance size 250x200x330mm
Press p number 4-40p a fixture /40-64p a fixture
Machine working video
Available in 220v/60hz or 110v/50hz power.
Motor: 60 watts.
Compact easy relocate
Features:
•apply to general modular cord plug or uk type plug
•a quiet and highly reliable direct motor drive
•easy to setup, operation
•interchangeable tooling for different plugs
2.Great affordable crimping machine, best quality you ever have.
3.Yongfeng produce the crimping machine up to 1000mm diameter hose with 4000 ton pressing force.
4.Fast delivery, nomally 7 working days on board.
5.Long time warranty , have 3 years .
Product description
Specification:
Model /specification Yjk-80 hydraulic hose crimping machine
Crimping range From 6 mm up to 80mm
Crimping force 450t
Control system Electric
Hydraulic hose 1 1/4'' 4sp
Matching power source 220v/380v/50hz
Matching power 3kw/4kw
Length of crimping hose Unlimited
L*w*h 600*480*600mm
Weight 220kg
Advanced features:
1.Have quality guarantee and enjoy high reputation in global market.
2.Rich experience and focus on machines manufacturing for 20 years.
3.Strictly processed control and advanced management.
4.Best service and competitive price.
5.Having various hydraulic hose and hose crimping machines with different types and models.
The clamp of idc connector crimping machine is adjustable, there are two kinds of specifications, the one with 1.0 maximum spacing can crimp 64p, the one with 1.27 maximum spacing can crimp 50p, 1.0 or 1.27 spacing fixture will be sent with machine at ramdon, if two specifications of fixtures both needed, pay usd100 in addition.
Characteristic description:
1 for the 8p-64p idc connector crimping machine take place of hand pliers, output of high efficiency, stable quality and simple operation.
2 minimum gas consumption, low failure rate, easy maintenance.
3 with bakelite base use, simple operation, abrasion resistance, high precision.
4 suitable for crimping cable with idc products.
5 automatic crimping the product which is feeded in, finalization and the cylinder reset, easy to operate.
6 according to the product type can be pressed 300-600 times per hour.
7 addopt 6-8kg pressure, 220v power supply
8 the body all the use of steel for operation, solid and durable, external chrome, beautiful without rust
9 distribution a set of bakelite crimping adjustable block 8-40p (oem is acceptable.)
Technical parameters:
Model no.: fshs-50
Voltage ac220v
Weight 14kg
Appearance size 250x200x330mm
Press p number 4-40p a fixture /40-64p a fixture
Available in 220v/60hz or 110v/50hz power.
Motor: 60 watts.
Compact easy relocate
Features:
•apply to general modular cord plug or uk type plug
•a quiet and highly reliable direct motor drive
•easy to setup, operation
•interchangeable tooling for different plugs
1.It is a heavy machine which can crimp 1" up to 1 1/4".
2.This machine is very comfortable to operate.
3.It can crimps according to your demands.
4.It does not have any vibration.
5.Single person can operate it very easily.
6.Wide range of hydraulic pipes can be crimped.
1.It is a heavy machine which can crimp 1" up to 1 1/4".
2.This machine is very comfortable to operate.
3.It can crimps according to your demands.
4.It does not have any vibration.
5.Single person can operate it very easily.
6.Wide range of hydraulic pipes can be crimped.
Fs2
Spec/model Fs2
Crimping force(ton) 280
Max hose diameter 2f+f+ 6sp/ 3f+f+2sp
Dies included 12
Max opening with dies +50mm
Die loading *qct option
Pump(/option/) 10/(2s)
Motor:380v 3 phase Siemens
Power option 230v/380v 3ph only
Crimping/hour max 1300
Length mm 850
Width mm 650
Height mm 1550
Weight kg 1398.
Crimping machine accessories
Model Capacity Type
Cutter sc76 3f+f+ wire hydraulic hose Automatic
Cutter sc51 2f+f+ wire hydraulic hose Automatic
Skiver 51 2f+f+ hose skiving
Hose marker Manual/pneumatic(automatic)
Testing bench(stain steel) 0-230 mpa
Hose cleaning machine Up to 2f+f+ hydraulic hose with fittings Water jet
Control option: the price of plc control option(big touch screen for automatic setting and ease of use) for s series are available.We use high quality and durable siemens plc systems and touch screen.*qct(quick die change system include quick change die fork, quick change dies, quick die change stand).
Note: price and specification may change at any time without prior notification.
Larger crimping range or full customized solutions available upon request.
Dies for air condition hose, gas hose or other metal tubing dies are available upon request.
S 38
Spec/Model $38
Crimping force(ton) 280
Max Hose Diameter 11/2f+f+
Dies included 10
Max opening with dies +20mm
Die loading Fork
Pump(/option/) 5
Motor:380V 3 Phase Siemens
Power option 230V 1PH/24V DC/12V DC
Crimping/hour MAX 450
Length mm 650
Width mm 450
Height mm 600
Weight KG 196.
Crimping Machine Accessories
Model Capacity Type
Cutter SC76 3f+f+ wire hydraulic hose Automatic
Cutter SC51 2f+f+ wire hydraulic hose Automatic
Skiver 51 2f+f+ hose skiving
Hose marker Manual/Pneumatic(automatic)
Testing bench(stain steel) 0-230 Mpa
Hose cleaning machine Up to 2f+f+ hydraulic hose with fittings Water jet
Control option: The price of PLC control option(Big touch screen for automatic setting and ease of use) for S series are available.We use high quality and durable Siemens PLC systems and touch screen.*QCT(quick die change system include quick change die fork,quick change dies,quick die change stand).
Note: price and specification may change at any time without prior notification.
Larger crimping range or full customized solutions available upon request.
Dies for Air condition hose,Gas hose or other metal tubing dies are available upon request.
S 51
Spec/Model $51
Crimping force(ton) 320
Max Hose Diameter 2
Dies included 13
Max opening with dies +24mm
Die loading Fork
Pump(/option/) 5
Motor:380V 3 Phase Siemens
Power option 230V 1PH/24V DC/12V DC
Crimping/hour MAX 650
Length mm 650
Width mm 450
Height mm 850
Weight KG 280.
Crimping Machine Accessories
Model Capacity Type
Cutter SC76 3f+f+ wire hydraulic hose Automatic
Cutter SC51 2f+f+ wire hydraulic hose Automatic
Skiver 51 2f+f+ hose skiving
Hose marker Manual/Pneumatic(automatic)
Testing bench(stain steel) 0-230 Mpa
Hose cleaning machine Up to 2f+f+ hydraulic hose with fittings Water jet
Control option: The price of PLC control option(Big touch screen for automatic setting and ease of use) for S series are available.We use high quality and durable Siemens PLC systems and touch screen.*QCT(quick die change system include quick change die fork,quick change dies,quick die change stand).
Note: price and specification may change at any time without prior notification.
Larger crimping range or full customized solutions available upon request.
Fs3
Spec/model Fs3
Crimping force(ton) 420
Max hose diameter 3f+f+6sp
Dies included 13
Max opening with dies +50mm
Die loading *qct option
Pump(/option/) 25
Motor:380v 3 phase Siemens
Power option 230v/380v 3ph only
Crimping/hour max 1460
Length mm 800
Width mm 800
Height mm 1650
Weight kg 1500.
Crimping machine accessories
Model Capacity type
Cutter sc76 3 wire hydraulic hose Automatic
Cutter sc51 2 wire hydraulic hose Automatic
Skiver 51 2 hose skiving
Hose marker manual / pneumatic (automatic)
Testing bench (stain steel) 0-230 mpa
Hose cleaning machine up to 2 hydraulic hose with fittings Water jet
Control option: the price of plc control option(big touch screen for automatic setting and ease of use) for s series are available.We use high quality and durable siemens plc systems and touch screen.*qct(quick die change system include quick change die fork, quick change dies, quick die change stand).
Note: price and specification may change at any time without prior notification.
Larger crimping range or full customized solutions available upon request.
Dies for air condition hose, gas hose or other metal tubing dies are available upon request.
Fs4
Spec/modelfs4
Crimping force(ton)420-800
Max hose diameter4-10
Dies included15
Max opening with dies+50mm-150mm
Die loading*qct option
Pump(/option/)25-63
Motor:380v 3 phasesiemens
Power option230v/380v 3ph only
Crimping/hour maxvary
Length mm1000
Width mm1200
Height mm1950
Weight kg2-4.9
Crimping machine accessories
Modelcapacitytype
Cutter sc763 wire hydraulic hoseautomatic
Cutter sc512 wire hydraulic hoseautomatic
Skiver 512 hose skiving
Hose markermanual/pneumatic(automatic)
Testing bench(stain steel)0-230 mpa
Hose cleaning machineup to 2 hydraulic hose with fittingswater jet
Control option: the price of plc control option(big touch screen for automatic setting and ease of use) for s series are available.We use high quality and durable siemens plc systems and touch screen.*qct(quick die change system include quick change die fork, quick change dies, quick die change stand).
Note: price and specification may change at any time without prior notification.
Larger crimping range or full customized solutions available upon request.
Dies for air condition hose, gas hose or other metal tubing dies are available upon request.
119742 Crimping Machines Suppliers
Short on time? Let Crimping Machines sellers contact you.
