Radhaswami industries manufactures castable refractory for use upto 1800 c. These are used to protect metallic vessels from extreme high temperatures and are usually hydraulic setting. In common terms, these are concretes capable of withstanding high temperatures. These come in different grades depending upon the temperature of application and the molten metals or any other chemicals to be heated/processed. 50 kg hdpe bag with liner.
Refractory castables are produced from refractory aggregates, refractory powders, binders and other additives and can use directly or use after adding appropriate water or other liquid. Refractory castable is used as lining turning kiln, hot converter lining heat treatment furnace, furnaces of metallurgy industry, chemical industry and construction industry, circulation part of furnaces. Characteristics High refractoriness, high refractoriness under load. High density, low porosity. Good slag resistance and corrosion resistance. High strength and wear resistance. Good resistance to flake performance. Good thermal shock stability. Scouring resistance. Long service life
Characteristic:high strength corrosion resistance water set volume stability Thermal shock resistance flame blowing resistance spalling resistance Fiberfrax added may be used easily by casting method with low Consumption perton of pigiron complex and narrow kilnâ?²s Body and components with dense anchor firm wares Gongyi taurus refractory material factory is a professional refractory materials manufacturers and refractory materials suppliers, mainly supply refractory bricks, unshaped refractories, silicon carbide refractory castable, castable refractory cement, pouring material, castable refractory concrete, silica ramming mass etc. Series of refractory materials products, sincerely welcome everyone to visit.
Our Refractory castables can be utilized to produce the monolithic linings inside all types of furnaces and kilns. In additional to it, it can be categorized into the subsequent sub-categories i.e. conventional, low iron, low cement, and insulating for foundation either by gunning or manually. There is a broad category of raw materials that refractory castables are acquired from, containing chamotte, andalusite, bauxite, mullite, corundum, tabular alumina, silicon carbide, and both perlite and vermiculite can be utilized for insulation plans.
Janta Refractory Group is renowned as the flagship manufacturer and supplier of finest quality Refractory Castables. We have a capacity to manufacture 2000 MT/Month. We are manufacturing Medium-High Purity Catabels, Low Cement Catables, Insulating Castables, etc. It is precisely processed by our skilled professionals at our well equipped manufacturing unit using superior quality additives, binders and sophisticated technology. In order to retain its shelf life for long time period, we provide it in qualitative packaging material and at reasonable price. Our Monolithics / Castable are in huge demands in the national as well as international markets for high efficiency. Known for resistant to high wear&tear, our castable provide long lasting excellent performance. Refractory castables are produced from refractory aggregates, refractory powders, binders and other additives and can be used after adding appropriate water or other liquid. Refractory Castable isused as lining turning kiln, hot converter lining heat treatment furnace, furnaces of metallurgy industry, chemical industry, construction industry, and circulation part of furnaces.
Mullite refractory castable general use of mullite aggregate to as raw materials and configuration of a kind of low temperature in the insulation refractories, it is commonly used in the petrochemical industry tube furnace, light diesel oil, ethane cracking furnace lining, atmospheric and vacuum furnace and sulfur recovery device and steam boiler, tortoiseshell net heat insulation layer, two barrel and pipe insulation monolayer, and other industrial furnace door, see the fire hole, observation hole door lining, etc. The advantage of mullite refractory castable is that its refractory temperature is higher than other thermal insulation castable, which can be directly in contact with the flame and used as the lining of the kiln. Another kind of refractory castable is corundum mullite castable, which is a refractory castable prepared with corundum as aggregate and powder plus some binder.It has higher mechanical strength and abrasion resistance than high alumina refractory and Mullite refractory, but less thermal shock resistance.
Gongyi taurus refractory material factory is a professional refractory materials manufacturers and refractory materials suppliers, mainly supply refractory bricks, unshaped refractories, silicon carbide refractory castable, castable refractory cement, pouring material, castable refractory concrete, silica ramming mass etc. Series of refractory materials products, sincerely welcome everyone to visit.
Steel fiber has good tensile strength, strong grip strength and high hardness.If steel fiber is mixed in castable, the steel fiber castable products produced by this method are not only used, wear resistant, tensile and compressive, but also have a good anti-theft effect.And its adaptability and operational planning will be wider.It can be used at different temperatures.Greatly improved product utilization rate.So now large kilns, melting furnaces and so on will mostly choose steel fiber castable.Is to travel the quality of the product and use of life, compared to down, such a product more affordable. Steel fiber castable can reduce the shrinkage of castable during curing, grilling and high-temperature use. After adding steel fiber, not only the toughness of castable can be improved, but also the impact and mechanical strength of the machine can be improved.After adding steel fiber, the thermal shock performance of castable is improved.The steel fiber castable prevents fracture or spalling by preventing microcrack and mechanical stress. Steel fiber castable is widely used in high temperature vulnerable parts of metallurgy, building materials and circulating fluidized bed boilers.As follows: according to the classification of the material, it is suitable for planning the corundum quality before and after the steel fiber reinforced castable first used in large cement kiln kiln and other industrial kiln lining, high aluminum and corundum mullite stone steel fiber reinforced refractory castable first used in the cement kiln kiln mouth, wicket cover, before and after cooling machine in high temperature resistant parts and other industrial kiln liner.
Steel fiber has good tensile strength, strong grip strength and high hardness.If steel fiber is mixed in castable, the steel fiber castable products produced by this method are not only used, wear resistant, tensile and compressive, but also have a good anti-theft effect.And its adaptability and operational planning will be wider.It can be used at different temperatures.Greatly improved product utilization rate.So now large kilns, melting furnaces and so on will mostly choose steel fiber castable.Is to travel the quality of the product and use of life, compared to down, such a product more affordable. Steel fiber castable can reduce the shrinkage of castable during curing, grilling and high-temperature use. After adding steel fiber, not only the toughness of castable can be improved, but also the impact and mechanical strength of the machine can be improved.After adding steel fiber, the thermal shock performance of castable is improved.The steel fiber castable prevents fracture or spalling by preventing microcrack and mechanical stress. Steel fiber castable is widely used in high temperature vulnerable parts of metallurgy, building materials and circulating fluidized bed boilers.As follows: according to the classification of the material, it is suitable for planning the corundum quality before and after the steel fiber reinforced castable first used in large cement kiln kiln and other industrial kiln lining, high aluminum and corundum mullite stone steel fiber reinforced refractory castable first used in the cement kiln kiln mouth, wicket cover, before and after cooling machine in high temperature resistant parts and other industrial kiln liner.
White fused alumina electrically fused in arc furnace with high grade processed alumina as raw material. It has higher hardness and slight lower toughness comparing with brown fused alumina. It is also characterized by its high purity, ability of self-sharpening, better cutting, less heat emit, higher efficiency. Comparing with brown fused alumina, white aluminum oxide is also characterized by its high purity, acid and alkali resistance, good thermal stability. Its the high grade refractory materials. Fused White Alumina advantages: 1, High grade processed alumina as raw material. 2, High hardness, big specific gravity, 3, Good chemical stability and unique self-sharpening 4, Acid-alkali and corrosion resistance 5, Temperature tolerance 6, Higher efficiency and good thermal stability White aluminum oxide for refractory advantages: 1, No ferric contamination 2, Strict control of size distribution and other physical and chemical properties 3, Excellent thermo - mechanical properties, thermal shock resistance 4, High volume stability 5, High density, low permeability for producing high refractoriness 6, High chemical resistance and chemical stability
We have passed the evaluations of ISO9001:2008 Quality System Certification. And our unshaped refractory already export to many countries. Our unshaped refractory mainly include: 1) High strength castable. 2) Cement kiln refractory castable series 3) Self-flowing castable. 4) Steel fiber strengthened refractory castable. 5) High strength low cement refractory castable. 6) Refractory guniting castable 7) Al2O3-SIC-C Slag resistant refractory castable. 8) High strength and wear-proof alkaline resistant castable 9) Mullite castable, corrundum castable. 10) Light weight insulating castable. 11) Refractory ramming material. 12) Refractory moldable. 13) Refractory ramming material. etc .
Al2O3 Content (%): 75%-90% Refractoriness (Degree): Common (1580°< Refractoriness< 1770°) Model Number: GLM- FIRE CAST Brand Name: GLM
The use of refractory cement in boiler construction is also very large, and refractory cement is also a refractory castable that we need most. Refractory cement is also called aluminate cement. The raw material of aluminate cement is bauxite and limestone. It is made of calcined, with calcium aluminate as the main component, clinker with alumina content of about 50%, and then ground into hydraulic cementitious material, which is also a kind of special cement. The thermal stability of refractory cement is good. The aggregate is almost all clinker. The expansion and the shrinkage of the cement are low. Therefore, the thermal expansion of the masonry is smaller than that of the brick, the temperature stress is relatively small, and the structure is also various. Reticulated, needle-like, chain-like crystalline phase, strong resistance to air temperature, for example, used to cast soaking furnace mouth and furnace cover, the furnace age can be extended to one and a half years; and the fire resistance of refractory bricks and the same The texture of the refractory brick is similar, but because the refractory cement does not have a net more sintering, the initial blasting shrinks larger, so the load softening point is slightly lower than the refractory brick, but as a whole, the refractory cement is still due to the refractory brick.
Refractory temperature: 1800 () Compressive strength: strong (mpa) Specifications: according to customer requirements (mm) Gongyi taurus refractory material factory is a professional refractory materials manufacturers and refractory materials suppliers, mainly supply refractory bricks, unshaped refractories, silicon carbide refractory castable, castable refractory cement, pouring material, castable refractory concrete, silica ramming mass etc. Series of refractory materials products, sincerely welcome everyone to visit.
refractory castable Casting is a kind of refractory material made of granular and powdery material, and add a certain amount of binder and water together. It has a high mobility, suitable for casting construction, and no need to heat can be hardened unshaped refractory.z
The advantages of silicon carbide refractory castable lie in its high heat conduction, low thermal expansion, and no reaction with slag. It has been used as slag reaction and high temperature peeling kiln site for a long time. The disadvantage of silicon carbide refractory is that the chemical properties are very unstable under certain atmosphere.In oxidation gases such as oxygen, water vapor, carbon monoxide, carbon dioxide) easy to corrode, iron oxide, etc, are easy to be in the hot metal and vacuum oxidation decomposition, the downside is that the refractory castable with carborundum dissolved water, in water system such as castable monolithic refractories, sometimes illiquid caused the density of silicon carbide refractory castable is bad, the third weakness is lack of sintering, hard to get high strength, but sometimes it is difficult to produce sintering and contraction, in monolithic refractories is a virtue.
Non-stick aluminum refractory castable or non-stick castable, the non-stick aluminum castable combines with the feature of inorganic binder, add a certain amount of insoluble in aluminium new composite refractory material, control the liquid aluminum erosion of refractory, non-stick aluminum castable with high volume density, high strength, not for the nature of the aluminum liquid wetting, can significantly reduce the corundum phase anomaly grew up and molten metal and permeability of materials.Suitable for the bottom of aluminum melting furnace, wall of furnace, slag-scraping slope, chute, aluminum water bag and degassing box, etc.
The improvement of the performance of low cement casting material is actually the application of micro powder technology. There is a gap between the stability of low cement castable and that of laboratory castable.Low cement castable easy to occur problems are: 1, poor construction performance, poor liquidity;2. The hardening speed varies greatly, and there is quick setting or non-setting;3, easy to burst in baking;4. Abscission occurs;5. Low strength and poor wear resistance.These are caused by refractory castable products abnormal damage and other quality problems. Low cement refractory castable itself in addition to wear resistance, refractory aggregate, is used with good raw materials fine powder and ultrafine powder, cement and admixture, etc., through adjusting the proportion of each component, improve the high temperature performance of castable, thereby improve the strength of refractory castable. Low cement castable key construction, should pay attention to is: (1) do not arbitrarily increase the water content of refractory castable, (2) mold support set too high, leading to castable water content is too large and vibration compaction;(3) No mold shall be set during lining construction of feeding pipe, and castable material shall be manually daubed;(4) In order to save the mold, the maintenance is less than 48 h to remove the mold, resulting in the casting cracking or internal damage;(5) The material, shape, size, welding quality, quantity, anti-expansion treatment and unreasonable expansion joints of the anchoring parts;Do not follow the operational sequence of dry stirring, wet stirring and feeding, directly mix the dry and wet materials, resulting in the castable is not fully mixed evenly, part of the material is not wetted by water, making the castable has no strength. There are also key water issues, to use tap water, to avoid the introduction of acid and base impurities, gradually add, in order to make the dispersant in the powder to play a full role.Excessive water addition will directly lead to a significant decline in the strength of refractory castable construction, and in the field construction the water addition tends to exceed the degree of artesification.The pouring body itself is easy to appear when the ambient temperature rises rapidly, the baking burst, resulting in large area of damage.Once the temperature of the castable itself is below 5 the castable will still have no strength even after curing for 24 hours.The construction and maintenance shall be carried out in strict accordance with the 48-hour mold removal mechanism. In dry areas, water and wet maintenance shall be carried out; in cold areas, airtight heating maintenance shall be realized within 48-hour maintenance to ensure the maintenance temperature. In a word, if the above points can be achieved step by step in accordance with the requirements, it will certainly improve the performance of low cement casting.
We, Imperial World Trade Policy Product Line Of Refractory Plastics, Rams And Vibrates Includes Trowel-Able, Sprayed, Pumped And Gunned Products Which Are Used To Create Different And Firm Establishment. They Include Several Industrial Markets, Including Iron, Steel, Degassing, Coke And Foundry Markets. These Results Cover A Wide Variety Of Applications As Well. Consult Our Product For The Proper Application And Method Of Installation. Our Company Holds Expertise In Manufacturing, Exporting And Supplying Better Grade Plastic Refractory Castable To Our Precious Customers. Our Advanced Plastic Refractory Castable Is Widely Appreciated By Our Customers, Which Are Situated All Across The World. We Are Known For Its Best Quality, Clients Can Avail This Plastic Refractory Castable At Industry Commencing Prices From Us.
Refractory temperature: 1800 () Compressive strength: strong (Mpa) Specifications: According to customer requirements (mm) Molten copper furnace refractory castable is suitable for oil refinery catalytic cracking equipment cyclone separator, double slide valve, riser, dilute phase tube, foot, etc., other chemical equipment, such as ammonia pouring in a conversion furnace lining, two paragraphs.